DCS 400 Digital DC converter 20 to 820A DC...

Size: px

Start display at page:

Download "DCS 400 Digital DC converter 20 to 820A DC..."

Felix Blaze Blankenship
6 years ago
Views:

1 DCS 400 Digital DC converter 20 to 820A DC......and the total drives, motors and support package 3ADW R0101 ABB Industrietechnik GmbH Edisonstr Lampertheim Germany Tel: Fax:

Introducing the world s most competitive DC package ABB has developed a three-level drive system package (DCS 400, PowerPack, DC-Direct) to meet the demands of machine builders.

At the heart of the drive package, is DCS 400 a new generation of DC drives, specifically designed to meet the ever-changing needs of the machine builders.

easy to design into machine equipment, having just the right number of features. easy to install and set-up, even by those without special drives know-how.

2 Introducing the world s most competitive DC package ABB has developed a three-level drive system package (DCS 400, PowerPack, DC-Direct) to meet the demands of machine builders. Our aim is to offer the best combination of reliable products at the most affordable price, backed by on-time delivery, good partnership and fast response to enquiries. At the heart of the drive package, is DCS 400 a new generation of DC drives, specifically designed to meet the ever-changing needs of the machine builders. Total ease of use was the brief given to the drive s designers by our customers. The result is a drive that is: as easy to handle as an analogue drive but with all the advantages of a digital drive. easy to design into machine equipment, having just the right number of features. easy to install and set-up, even by those without special drives know-how. DCS 400 PowerPack DC Direct ABB has designed a totally new DC drive that is quite simply, the smallest most competitive product in its class. PowerPack offers machine builders a total integrated package from one supplier. It combines the new DCS 400 with ABB s DC motors, along with its speed feedback devices and fieldbus adapters. And all with unrivalled customer support from design, selection and delivery through installation, commissioning and back-up. ABB calls this DC Direct. Now see the smallest drive in its class 1 2

weakening is included Small design The DCS 400s compact design brings substantial space savings to machine builders, allowing them to integrate more accessories within the same space.

At only 270mm (10 3 /4") wide, and with all power cables located at the base of the unit, rather than the side, two DCS 400 units can be installed side-by-side in the same 600mm (23 3 /4") cabinet.

3 The smallest drive in its class... Technical Features Digital 6-pulse converter kW (15-570hp) 20 to 820A DC Input voltage from 230 to 500V, 50/60Hz Non-regenerative and regenerative drives IGBT field supply for field weakening is included Small design The DCS 400s compact design brings substantial space savings to machine builders, allowing them to integrate more accessories within the same space. Existing DC drives are easily replaced with the DCS 400. At only 270mm (10 3 /4") wide, and with all power cables located at the base of the unit, rather than the side, two DCS 400 units can be installed side-by-side in the same 600mm (23 3 /4") cabinet. The field supply, including the fuse and choke are integrated into the DCS 400, further adding to its small size and simplicity of design. No need for a field voltage adaptation transformer to match the line supply voltage with that of the motor. The DCS 400 uses few components, leading to smaller size and higher reliability. Supply voltages Converter fan: Electronics: Power and field (50 60Hz) 115 / 230V_AC, single-phase V_AC, single-phase V_AC, 3-phase Power Spectrum 2Q, non regenerative Module Armature current Field kw hp type range (A) current (A) A1 20, 45, 65, 0, , 125 A2 180, A3 315, 405, A4 610, Power Spectrum 4Q, regenerative Module Armature current Field kw hp type range (A) current (A) Turnover for easy installation and fast commissioning A1 25, 50, 75, 0, , 140 A2 200, A3 350, 450, A4 680, A4 A3 A2 h Dimensions Module mm inches h d w h d w A /2 7 7 / /4 A / / /4 A1 A / / /4 w d A / / /4 3...the smallest footprint in its class 4

wires in and four wires out. This gives reduced cabling.

4 The easiest drive to install... the fastest drive to commission... Reduced cabling Fast and easy installation Commissioning wizard using control panel or PC By fully integrating the field supply, ABB s engineers have been able to patent a design with only three wires in and four wires out. This gives reduced cabling. 3 wires in Field Armature Output Filter 2 wires 2 wires = 4 wires out Further installation time and cost can be saved by: A simple to follow, step-by-step installation guide. Bottom plate cable entry, giving rapid and easy access to power terminals. Easy access I/O connections via bottom cover plate. The drives ability to operate directly on any worldwide voltage from V 50/60Hz mains, V aux. The DCS 400 is the first digital DC drive, which can be commissioned by those without special drives know-how. But more importantly, the commissioning and start-up time is dramatically faster than other DC drives. The wizard uses either ABB s commissioning tool DriveWindow Light which is based on RS232 using a standard plug or the drive s control panel (see illustration below). Once motor data and process data have been entered, the user is guided through the commissioning by using the self-tuning functions for armature current, speed, field current and flux. No additional documentation or hardware is needed to commission the DCS 400, thereby saving time. Application macros with only a few userselectable parameters, makes the commissioning of specific applications easier, compared to the several hundred parameters associated with other DC drives. Now consider the complete package... The user is guided through the commissioning procedure by following simple steps requested on the control panel. MENU MENU Step 1 Make selection on the panel before proceeding to step Fieldbus Factory Default Copy to Panel Copy to Drive Long/Short Menu Panel Lock Commissioning Step 2 Enter Motor data, process data, etc. Armature voltage 400V Armature current 200A Optimize current controller... Optimize... Step 3 The drive automatically self-tunes the armature current, speed, field current and flux... An alternative to the control panel is ABB s PC-based program, DriveWindow Light, used for guided on-line commissioning including: Parameter setting Reference display and feedback values Trending On-line help files Start-up time is typically 15 minutes...you are now fully commissioned 5 6

5 The total integrated package for machine builders What is PowerPack? What does the PowerPack provide? Picture to come PowerPack is ABB s total package for the machine builder. Now it is possible to purchase all the components you need to vary the speed of your equipment, from one supplier. All with the re-assurance that the motor and drive have been fully type-tested as a set. Single source of supply Fieldbus Adapters Multiple serial communication options allow integration with higher level control systems. FIELDBUS COMMUNICATIONS NPBA NMBA NCSA AND Profibus Modbus CS 31 MORE Now consider complete support... Purchasing all drive components from one supplier can save time shopping around and avoids difficulties of trying to match competitive products. The savings in time are immense. Everyone wins from purchasing to installation, and commissioning through to maintenance. One call is all it takes to order PowerPack and qualify for ABB s co-ordinated back-up service. (See inside back cover). DC Converters DCS pulse converters offer accurate torque and speed control in the low power range. Simplicity of operation is a hallmark of the drive. Choose your own drive package ABB has developed SELECT FORMS to assist in the correct choice of DC drives and DC Motor for specific applications. To find out more, contact your local ABB sales office (See inside back cover) or visit DC Motors ABB s family of DC Motors offer a compact, modular design, combined with low vibration and noise levels as well as high output and energy efficiency. New picture to come DC Motors for the DCS 400 power range Computer optimized Laminated construction Low moment of inertia Wide speed range High overload capacity High current reversing State-of-the-art commutation system Low noise levels Extended brush lifetime With all motors, whether one of ABB s or another make, the DCS 400 increases the carbon brush lifetime by using IGBT power switching technology. Speed Feedback A variety of speed feedback devices can be integrated into PowerPack and supplied by ABB. 7 8 Tacho Encoder

.. Simply call your local sales support number to get advice or to place an order for either the DCS 400 range or PowerPack.

6 The most comprehensive support program for DC products DC Direct is ABB s new customer support program. It aims to help you through each phase of selection, purchasing and after-sales of your DC drive and DC motor. Selection & Design Phase Logistics Phase End Customer Phase For help or advice... Simply call your local sales support number to get advice or to place an order for either the DCS 400 range or PowerPack. See the panel opposite for your local sales office or visit our Internet site at Delivery times For the DCS 400, the full power range is available ex works in 5 working days. Should Express Delivery be required for single DCS 400 units, this can be arranged for same day despatch provided the order is received before 11.00am Central European Time. Call your local telephone number opposite. For PowerPack the delivery times are: Complete drive and motor package up to 150kW in 5 working days ex works. Complete package from kW in 20 working days. Worldwide service network With a presence in over 140 countries, ABB s service network offers unrivalled back-up to the machine builder. Local service support To optimize the link between customers and the ABB service organization, a registration card is offered. The machine builder completes the registration card, giving the details of the end customer. ABB then forwards this information to the nearest ABB service station, if the customers require this service. Internet locator To help build the DCS 400 into an existing machine, a technical support package is available via the Internet. This includes documentation, Autocad drawings and software updates. The technical support package can be instantly viewed through ABB s website at: SupportLine A local technical support line is available for both the DCS 400 and PowerPack in major countries. This is backed by the factory SupportLine. Warranty Under the PowerPack scheme, a 2-year worldwide warranty from delivery will cover both the DC drive and the DC machine. 9 10

To find your nearest regional sales office contact the factories For drives +49 (0) 6206 50 30 For motors +46 21 34 07 02 Argentina Asea Brown Boveri S.A. Uruguay 4958 Esq.

Box 126 Beresford Road Lilydale, Victoria 3140 AUSTRALIA Tel: + 61 (0) 39 73 57 222 Fax: + 61 (0) 39 73 57 280 Austria ABB Industrie Ges.m.b.H.

7 To find your nearest regional sales office contact the factories For drives +49 (0) For motors Argentina Asea Brown Boveri S.A. Uruguay 4958 Esq. Quesada 1643 Beccar-Buenos Aires ARGENTINA Tel: + 54 (0) Fax: + 54 (0) Australia ABB Industrial Systems Pty Ltd P.O. Box 126 Beresford Road Lilydale, Victoria 3140 AUSTRALIA Tel: + 61 (0) Fax: + 61 (0) Austria ABB Industrie Ges.m.b.H. Wienerbergstrasse 11B 1810 Wien AUSTRIA Tel: + 43 (0) Fax: + 43 (0) Belgium Asea Brown Boveri n.v. Hoge Wei 27 B-1930 Zaventem BELGIUM Tel: + 32 (0) Fax: + 32 (0) Brazil Asea Brown Boveri Ltda. Avenida Dos Autonomistas Osasco (Sao Paulo) BRAZIL Tel: + 55 (0) Fax: + 55 (0) Canada ABB Inc Henri-Bourassa Blvd. West Saint Laurent, Quebec H4S 1N6 CANADA Tel: Fax: Canada SAF Drive Systems Ltd. 88 Ardelt Ave Kitchener, Ontario N2C 2C9 CANADA Tel: Fax: China ABB Beijing Drive Systems Co., Ltd G/F, Building 4, 8 Hongda Beilu Beijing Econ. Techn. Devel. Zone Beijing CHINA Tel: Fax: Czech Republic Asea Brown Boveri s.r.o. Sokolovska Praha 8 Karlin CZECH REPUBLIC Tel: (0) Fax: (0) Denmark ABB Energi & Industri A/S Meterbuen Skovlunde DENMARK Tel: + 45 (0) Fax: + 45 (0) Egypt ABB Industrial Systems S.A.E. P.O. Box , El Marghani Street Heliopolis Cairo EGYPT Tel: Fax: Finland ABB Industry OY P.O. Box Helsinki FINLAND Tel: (0) Fax: (0) France ABB Industrie S.N.C. P.O. Box , Rue Sully F Decines-Charpieu Cedex FRANCE Tel: + 33 (0) Fax: + 33 (0) Germany ABB Industrietechnik GmbH Dudenstrasse Mannheim GERMANY Tel: + 49 (0) Fax: + 49 (0) India Asea Brown Boveri LTD P.O. Box 5806 Plot No. 5 & 6, II Phase Peenya Industrial Area Bangalore INDIA Tel: + 91 (0) Fax: + 91 (0) Indonesia PT. ABB Sakti Industri 2nd Floor, Mid Plaza Ii, Jl. Jend. Sudirman Kav Jakarta INDONESIA Tel: + 62 (0) Fax: + 62 (0) Italy ABB Industria S.P.A. Viale Edison Sesto San Giovanni (Milano) ITALY Tel: Fax: Luxemburg ABB Brown Boveri S.A. Zone Industrielle Grasbusch L 3370 Leudelange LUXEMBURG Tel: (0) Fax: (0) Malaysia ABB Industr. & Build. Syst. SDN 8A, Jalan 7/11813, Desa Tun Razak Kuala Lumpur MALAYSIA Tel: + 60 (0) Fax: + 60 (0) Mexico ABB Sistemas, S.A. DE C.V. Boulevard Centro Industrial No. 13 Fracc. Industrial Puente De Vigas Tlalnepantla (Edo. De Mexico) MEXICO Tel: Fax: Netherlands ABB Systemen BV P.O. Box 2714/3000 Cs Rotterdam Marten Meesweg 5 NL 3068 Av Rotterdam NETHERLANDS Tel: + 31 (0) Fax: + 31 (0) Norway ABB Industri AS P.O. Box 6540, Rodelökka Hasleveien Oslo 5 NORWAY Tel: + 47 (0) Fax: + 47 (0) Poland ABB Industry SP. Z.O.O. Ul. Aleksandrowska 67/ Lodz POLAND Tel: + 48 (0) Fax: + 48 (0) Russia ABB Industry Ltd: 23 Profsojuznaya Ul. RU Moscow RUSSIA Tel: Fax: Singapore ABB Industry Pte Ltd 2, Ayer Rajah Crescent Singapore SINGAPORE Tel: Fax: South Africa ABB Industry Ltd P.O. Box Clarke Street South, Alrode Randhart SOUTH AFRICA Tel: + 27 (0) Fax: + 27 (0) South Korea Hyosung ABB Co., Ltd. 3-26, Jooan-dong, Nam-gu Inchon SOUTH KOREA Tel: + 82 (0) Fax: + 82 (0) Spain ABB Industria S.A. Poligono Industrial S.O Sant Quirze Del Valles SPAIN Tel: + 34 (9) Fax: + 34 (9) Sweden ABB Motors Storagatan 3 entré T1 S Västerås SWEDEN Tel: + 46 (0) Fax: + 46 (0) Switzerland ABB Normelec AG Badener Strasse 790 CH 8048 Zürich SWITZERLAND Tel: + 41 (0) Fax: + 41 (0) Taiwan ASEA Brown Boveri Ltd P.O. Box 81-54, 6F, No. 126, Nanking E. Rd., Sec. 4 Taipei TAIWAN Tel: (0) Fax: (0) Thailand ABB Industry Ltd 297 MOO 4 Bangpoo Industrial Estate soi 6 Sukhumvit Road, Tambon Prekasa Amphur Muang, Samutprakarn THAILAND Tel: + 66 (0) Fax: + 66 (0) Turkey ABB Elektrik Sanayi A.S. P.K. 3 Yukan Dudullu IMES Ümraniye Istanbul TURKEY Tel: + 90 (0) Fax: + 90 (0) United Kingdom ABB Industrial Systems Ltd 9, The Towers Wilmslow Road, Didsbury Manchester M20 2AB UNITED KINGDOM Tel: + 44 (0) Fax: + 44 (0) USA ABB Industrial Products P.O. Box 372, Milwaukee, WI W. Glendale Drive Milwaukee, Wi USA Tel: Fax: Venezuela ABB S.A. P.O. Box 6649, Carmelitas Av. Don Diego Cisneros los Ruices Caracas, 1010 A VENEZUELA Tel: + 58 (0) / 22 Fax: + 58 (0) /63 83

Advant OCS Open Control System

Advant OCS Open Control System Computer Aided Electrical Engineering makes you a more productive electrical engineer 1 Boost your efficiency with the Electrical Diagram Builder The Electrical Diagram Builder