Solar Tracking Systems.
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1 EN Solar Tracking Systems
2 2 solar, motion and more...
3 Solar Tracking Systems About KEMPER KEMPER is an international operating company, with its main office in Germany. Since its foundation in 1977, the family run business continually invests in the development of innovative technologies. Business divisions include welding and cutting, automation and solar technology. KEMPER attaches the greatest importance to its customers satisfaction. Your wish is our command. Across the world and on a daily basis, several hundred employees are committed to our customers projects, again and again meeting their ever increasing technical demands. In addition to its main office in Vreden, KEMPER has production facilities in Lünen, Shanghai and Prague. The company is represented worldwide through eight subsidiaries and numerous trading partners. In the field of solar technology we develop, manufacture and distribute safe and solid dual-axis tracking systems for photovoltaic modules from a module area of 70 m 2 / 750 sq ft. Thanks to our years of experience in system engineering, know-how in the steel industry and welding approvals according to DIN 18800, we produce solar trackers according to the latest technology. KEMPER has been certified according to DIN ISO 9001:2000 and is committed to maintaining the highest standards.
4 Dual-axis tracking system for photovoltaic systems A solidly constructed and manufactured solar tracker constitutes the basis for the long-term success of a solar tracking system. KemTRACK is therefore stable against torsion, extremely robust and durable. Each tracker centres on a central supporting tube with an integrated elevation drive at its core. This ensures an improved force distribution across the entire surface of the tracker. All steel components are hot-dip galvanised according to DIN EN The tracker is designed on modular basis, which makes the assembly very simple. Furthermore the tracking systems save a lot of space and shipping them to worldwide destinations in standard containers is fast and inexpensive. The industrial drives used are durable, low-maintenance and extremely stable. The system determines the exact position of the sun from the location, date and time and thus ensures that the solar cells always have the optimum orientation. This principle has the advantage that it works independently of the dominant weather conditions. Just like clockwork, the control runs through all programs, day after day, month after month and year after year. Yield increase thanks to tracking systems The astronomical controller contains innovative functions and provides an increase of the current efficiency of more than 40% depending on the location. Indicates the dual-axis solar tracking system. Indicates the progression of efficiency of a fix installed photovoltaic system facing south. 4
5 KemTRACK 70 Dual-axis solar tracking systems for up to 75 m²/ 807 sq ft module area X-axis, maximum 11.8 m / 38.7 ft Y-axis, maximum 7.2 m / 23.6 ft Example allocation: 44 modules with 240 watt = 10,56 kwp The maximum module area is 75 m² / 807 sq ft (X-axis x Y-axis = max. 75 m² / 807 sq ft). Technical specifications Stable against torsion, hot-dip galvanized steel construction Configurable for all wind and snow loads in accordance with DIN EN 1055 Durable, industrial proven drives Maintenance-free friction bearing Permanent, accurate astronomic calculation of the position of the sun Autarkic control with remote access for every individual tracker Low transport costs through screwed, modular components Possible yield increase of more than 40% KemTRACK 70 Overall module area Module surface width Module surface height PV rating Load Tare weight Steel construction Type of drive Azimuth angle 350 Up to 75 m 2 / 807 sq ft Up to 11.8 m / 38.7 ft Up to 7.2 m / 23.6 ft 9,2-14,6 kwp Elevation angle 0 to 70 Operating voltage Power input, drives Bearing Ground clearance Up to approx kg / 3307 lb From kg / 4410 lb (depending on the model) Stable, hot-dip galvanized in accordance with DIN EN 1461 Electric swivel drives 230 V - 50/60 Hz 250 W Maintenance-free friction bearing From approx. 0.5 m - 4.5m 1.6 ft ft Options Options to extend the tracker and control cabinet: Lightning protection rods on the tracker UPS Battery with charge status monitoring AC-overvoltage protection Wind sensor with heating and wind sensor redundancy Control Remote monitoring Backtracking Wind / snow load Wind protection position Foundation Mast anchoring Astronomic / autarkic Yes Yes For all loads, configurable in accordance with DIN EN m/s mph Bolted or concrete foundation With flange / armature ring or set in concrete 5
6 KemTRACK 90 Dual-axis solar tracking systems for up to 95 m²/ 1022 sq ft module area X-axis, maximum 15.1 m / 49.5 ft Y-axis, maximum 7.2 m / 23.6 ft Example allocation: 56 modules with 240 watt = 13,44 kwp The maximum module area is 95 m² / 1022 sq ft (X-axis x Y-axis = max. 95 m² / 1022 sq ft). Technical specifications Stable against torsion, hot-dip galvanized steel construction Configurable for all wind and snow loads in accordance with DIN EN 1055 Durable, industrial proven drives Maintenance-free friction bearing Permanent, accurate astronomic calculation of the position of the sun Autarkic control with remote access for every individual tracker Low transport costs through screwed, modular components Possible yield increase of more than 40% KemTRACK 90 Overall module area Module surface width Module surface height PV rating Load Tare weight Steel construction Type of drive Azimuth angle 350 Up to 95 m 2 / 1022 sq ft Up to 15.1 m / 49.5 ft Up to 7.2 m / 23.6 ft 12,8-18,6 kwp Elevation angle 0 to 70 Operating voltage Power input, drives Bearing Ground clearance Up to approx kg / 4190 lb From kg / 5070 lb (depending on the model) Stable, hot-dip galvanized in accordance with DIN EN 1461 Electric swivel drives 230 V - 50/60 Hz 250 W Maintenance-free friction bearing From approx. 0.5 m to 4.5 m 1.6 ft to 14.7 ft Options Options to extend the tracker and control cabinet: Lightning protection rods on the tracker UPS Battery with charge status monitoring AC-overvoltage protection Wind sensor with heating and wind sensor redundancy Control Remote monitoring Backtracking Wind / snow load Wind protection position Foundation Mast anchoring Astronomic / autarkic Yes Yes For all loads, configurable in accordance with DIN EN m/s mph Bolted or concrete foundation With flange / armature ring or set in concrete 6
7 KemTRACK 120 Dual-axis solar tracking systems for up to 125 m²/ 1345 sq ft module area X-axis, maximum 15.1 m / 49.5 sq ft Y-axis, maximum 8.6 m / 28.2 sq ft Example allocation: 70 modules with 240 watt = 16,8 kwp The maximum module area is 125 m² / 1345 sq ft (X-axis x Y-axis = max. 125 m² / 1345 sq ft). Technical specifications Stable against torsion, hot-dip galvanized steel construction Configurable for all wind and snow loads in accordance with DIN EN 1055 Durable, industrial proven drives Maintenance-free friction bearing Permanent, accurate astronomic calculation of the position of the sun Autarkic control with remote access for every individual tracker Low transport costs through screwed, modular components Possible yield increase of more than 40% KemTRACK 120 Overall module area Module surface width Module surface height PV rating Load Tare weight Steel construction Type of drive Azimuth angle 350 Up to 125 m 2 / 1345 sq ft Up to 15.1 m / 49.5 ft Up to 8.6 m / 28.2 ft 16,1-24,6 kwp Elevation angle 0 to 70 Operating voltage Power input, drives Bearing Ground clearance Up to approx kg / 5511 lb From kg / 6173 lb (depending on the model) Stable, hot-dip galvanized in accordance with DIN EN 1461 Electric swivel drives 230 V - 50/60 Hz 250 W Maintenance-free friction bearing From approx. 0.5 m to 2.3 m 1.6 ft to 7.5 ft Options Options to extend the tracker and control cabinet: Lightning protection rods on the tracker UPS Battery with charge status monitoring AC-overvoltage protection Wind sensor with heating and wind sensor redundancy Control Remote monitoring Backtracking Wind / snow load Wind protection position Foundation Mast anchoring Astronomic / autarkic Yes Yes For all loads, configurable in accordance with DIN EN m/s mph Bolted or concrete foundation With flange / armature ring or set in concrete 7
8 Technology The control heart of the tracker Each solar tracker is equipped with a control unit, which determines on astronomical basis the current position of the sun and aligns the tracker independently from the other trackers optimally to the sun. Only superior information, such as a wind signal or the location coordinates are determined centrally and communicated via the network to all trackers. This technology is very simple and regarding the drives, very low-wear and durable. Just like clockwork, the control runs through all programs and aligns the tracker optimally to the sun. Various additional functions such as special night positions, parking positions or snow disposing functions are very easy to activate and allow scope for individual solutions. Backtracking Thanks to the interconnection in a solar park, the Backtracking function can be applied. This intelligent technology prevents mutual shading of the trackers, which increases the power output of the modules. In the morning, evening and in winter the sun is low and the rays are horizontal. The Backtracking function identifies the risk of mutual shading and lowers automatically the elevation angle. The control calculates fully independently the necessary modifications at the specific time, place and period and guarantees that the trackers return to their ideal position towards the sun, as soon as the altitude of the sun is sufficient. The control has free inputs, so that depending on the requirements, additional project-specific sensors can be connected and evaluated. From this information functions or certain movement patterns for the tracker can be derived (for example rain, snow and temperature). 8
9 Photovoltaic modules for solar tracking systems Our tracking systems offer flexible mounting options for photovoltaic modules. This simplifies the planning of photovoltaic systems and offers many options regarding the system design. As for the costs, when it comes to mounting material and mounting, larger modules have advantages compared to smaller modules. Using for example standard modules with 60 six inch cells, here would be particularly powerful modules beneficial when installing on solar trackers. The additional costs of the modules are put very quickly into perspective by high additional yield, which the KEMPER trackers guarantee, taking into account the life span of the photovoltaic system. This also applies to high performance modules. The choice of modules also depends on the irradiation at a given location as well as the local feed-in tariff. Installation / Monitoring As the long-term and reliable operation of the photovoltaic system is of high importance, you always want to be up to date. With KEMPER you make the right choice. With our internet-based monitoring, errors are detected and measures can be taken. The software also supports you during the installation, which helps saving time, especially regarding larger projects. A tracker network can be built up by different technical solutions. We will be delighted to advise you and help you find the best and most cost effective solution for each project. All controls in a solar park have a unique identification number, so that each tracker can be controlled and evaluated from a distance. Even the charge of an optional UPS battery (uninterruptible power supply) is displayed. The optional UPS battery ensures that the tracker can be moved to its safe position, in case of a power failure. 9
10 Concrete foundation, overground Concrete foundation, underground Drilled foundation Piling foundation Foundation For our solar trackers you can choose among different types of foundations. For smaller projects usually a classic concrete foundation is used. Either an underground or, depending on the ground conditions, an overground foundation. The mast is than either directly set into concrete, or bolted onto threaded rods. For drilled or piling foundations, the ground conditions are first tested by an expert and than, based on his report, the foundation for the trackers are designed. To create a drilled foundation a steel element is screwed into the ground. At the top, the element is slightly wider, in order to set the mast of the solar tracker into concrete. For the piling foundation a bore hole is filled with concrete. Afterwards the mast of the tracking system is set in concrete or bolted onto threaded rods. Both methods are especially suitable for larger projects, as the foundations are less expensive and time-consuming to lay compared to classical concrete foundations. Long masts with a ground clearance of up to 4,5 m / 14.7 ft allow the dual use of land Optimal use of unused land Variable mast heights and land utilisation Tracking systems, which are built on a central mast, have many advantages. Not only regarding the yield increase compared to fix installed systems but also the constant system load during sunshine from the morning to evening of nearly 100 % or the preventive protection of the modules and inverters. With solar trackers land can be optimally used. Below the system there is space left for plants or animals. Solar trackers can be equipped with long masts, thereby parking lots e.g. or other agricultural land can be used for solar energy. Also gardens, rain storage reservoir, sewage treatment plants or large sports facilities are eligible. Solar trackers allow the use of unused land. 10
11 Impressions 11
12 Deutschland KEMPER Solar GmbH Von-Siemens-Str. 20 D Vreden Tel. +49(0)2564/68-0 Fax +49(0)2564/ Česká Republika KEMPER spol. s r.o. Pyšelská 393 CZ Poříčí nad Sázavou Tel. +420/ Fax +420/ mail@kemper.cz United Kingdom KEMPER (U.K.) Ltd. Venture Court 2 Debdale Road Wellingborough Northamptonshire NN8 5AA Tel. +44(0)1327/ Fax +44(0)1327/ mail@kemper.co.uk España KEMPER IBÉRICA, S.L. Av. Riera Principal, 8 E Alella/Barcelona Tel Fax mail@kemper.es France KEMPER sàrl ZI du Ried F Schweighouse sur Moder Tél. +33(0) Fax +33(0) mail@kemper.fr Nederland KEMPER B.V. Postbus 83 NL-7140 AB Groenlo Verkoopkantoor Tel / Fax / mail@kemper-bv.nl United States KEMPER America, Inc Shiloh Road East Suite 110 Alpharetta, GA Tel. 770/ Fax 770/ mail@kemperamerica.com Tel India KEMPER Extraction & Filtration Systems India Pvt. Ltd. Plot No. 52 Udyog Vihar Phase VI Sector -37 Gurgaon Haryana, India Tel Fax mail@kemper-india.com China KEMPER Exhaust System (Shanghai) Co. Ltd. No Lane 19, Ganghe Road Xidu Industry Zone Fengxian Shanghai P.R. of China Tel. +86(21) Fax +86(21) Art.-No , Version KEMPER reserves the right for technical changes.
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