128HP. MODULAR +24 VDC, 1200 AMP -48VDC, 40 AMP Switchmode Rectifier System. Critical Power Product Manual

Transcription

1 Critical Power Product Manual 128HP MODULAR +24 VDC, 1200 AMP -48VDC, 40 AMP Switchmode Rectifier System Service and Assistance General Electric Company. All rights reserved BDPD Issue 26 May 2015 PE.TechSupport@ge.com Page 1

2 GE Critical Power. 128HP Installation Manual -This page intentionally left blank- Page 2 Issue 26, May 2015

3 TABLE OF CONTENTS GE Critical Power. 128HP Product Manual TABLE OF CONTENTS... 3 CONCTACT INFORMATION... 4 PRODUCT INFORMATION... 4 WARNINGS... 5 CAUTIONS... 5 ACRONYMS... 8 SECTION 1: GENERAL... 9 SECTION 2: INSTALLATION SECTION 3: SPECIFICATIONS SECTION 4: TROUBLE SHOOTING SECTION 5: J-DRAWING HP SECTION 6: T-DRAWING HPT-1 SECTION 7: RECTIFIER SHELF MANUAL PD SECTION 8: SM100H24D MANUAL PD REFERENCE DOCUMENTATION PHOENIX DIGITAL PLANT CONTROLLER MANUAL PD Separately bound manual SCHEMATIC DIAGRAM HPSD-1 Issue 26, May 2015 Page 3

4 GE Critical Power. 128HP Installation Manual Phone: Web site: CONTACT INFORMATION PRODUCT INFORMATION Please take a moment when the product is new to fill in this information. First, locate the product information label. This is typically located on the upper front of the equipment frame, or on the rear of the frame. Fill in the part number, as it appears on the label, in the space below. PART NUMBER DATE CODE: SERIAL NUMBER ECN LEVEL: 860 P Page 4 Issue 26, May 2015

5 GE Critical Power. 128HP Product Manual WARNINGS CAUTIONS Electrical shock hazard. Do not attempt to remove, maintain, or install this equipment with power applied. Personnel that attempt to work on this equipment with the power applied may subject themselves or others to electrical shock that may cause serious injury or death. Le danger électrique de choc. Pas la tentative pour enlever, maintenir, ou installer cet équipement avec le pouvoir appliqué. Le personnel qui tente traiter cet équipement avec le pouvoir appliqué peut s'exposer ou les autres au choc électrique qui peut causer la blessure ou la mort sérieuse The use of this equipment by unauthorized or untrained personnel should not be attempted. Personnel that work on this equipment without the proper training may subject themselves or others to electrical shock that may cause serious injury or death. L'usage de cet équipement par le personnel inautorisé ou sans formation ne devrait pas être tenté. Le personnel qui traite cet équipement sans l'entraînement correct peut s'exposer ou les autres au choc électrique qui peut causer la blessure ou la mort sérieuse 1. Follow proper grounding instructions. Suivre fonder correctes les instructions. 2. If connecting batteries, remove the batterybox-fuse or trip the circuit breaker. Check batteries and connections for proper polarity and power before connecting the batteries to the system. Si connectant des piles, enlever la pile-boîtele fusible ou trébuche le disjoncteur. Vérifier des piles et des connexions pour la polarité et le pouvoir correcte avant de connecter les piles au système. 3. To remove the circuit breakers or fuses, the DC and/or AC input to the system will need to be disconnected, thereby disabling the system output to the load(s). Take the necessary precautions and inform the plant engineer that the system output power to the loads will be disabled. Pour enlever les disjoncteurs ou les fusibles, les données de courant alternatif de et/ou de DC au système auront besoin d'être débranché, de cette façon rendant infirme la production de système au chargement (les chargements). Prendre les précautions nécessaires et informer l'ingénieur de plante que le pouvoir de production de système aux chargements seront rendus infirme. 3. Do not attempt to work on this equipment if it is, or has been, exposed to a high moisture condition. It is recommended the equipment be returned to GE to be properly tested. Working on this equipment during a high moisture condition subjects the user to electrical shock that may cause serious injury or death. Pas la tentative pour traiter cet équipement si c'est, ou a été, exposé à une haute condition d'humidité. Il est recommandé l'équipement s'est retourné à GE deux être convenablement essayé. Traiter cet équipement pendant une haute condition d'humidité expose l'utilisateur au choc électrique qui peut causer la blessure ou la mort sérieuse. 4. Before performing any maintenance, ensure AC or DC power is not applied to the system. Avant d'exécuter n'importe quel entretien, assurer que le pouvoir de courant alternatif ou DC n'est pas appliqué au système. 5. Fuse holders, fuses, and circuit breakers are not to be loaded to more than 80 percent of their ampere rating. Fondez les supports, fusibles, et des disjoncteurs ne doivent pas être chargés à plus de 80 pour cent de leur estimation d'ampère. Issue 26, May 2015 Page 5

6 GE Critical Power. 128HP Installation Manual 4. Use of an attachment other than one approved by GE will void any and all warranties, implied or other, and will increase risk of fire, or may possibly cause electrical shock, injury, or death to personnel. L'usage d'un attachement autrement qu'un approuvé par GE annulera n'importe quel et toutes garanties, implicites ou autres, et augmentera le risque de feu, ou probablement peut causer le choc électrique, la blessure, ou la mort au personnel. 5. Do not operate this equipment if it has been dropped or otherwise damaged. Trying to operate this equipment if it has been damaged subjects yourself or others to electrical shock that may cause serious injury or death. L'usage d'un attachement autrement qu'un approuvé par GE annulera n'importe quel et toutes garanties, implicites ou autres, et augmentera le risque de feu, ou probablement peut causer le choc électrique, la blessure, ou la mort au personnel. 6. Before you proceed, ensure the input source is not live and the input circuit breaker(s)/fuse(s) has been tripped or removed. If these procedures have not been followed and the input/output power is live, serious personnel injury or death may occur. Avant que vous procédez, assurez que la source d'entrée n'est pas en vie et le circuit d'entrée breaker(s)/fuse(s) a été trébuché ou a été enlevé. Si ces procédures n'ont pas été suivies et le pouvoir input-output est la blessure de personnel ou la mort en vie et sérieux peut arriver Page 6 Issue 26, May 2015

7 GE Critical Power. 128HP Product Manual 7. A rack/shelf may contain several operating systems. If there is another system in the general area you want to install this system, be cautious of any exposed connectors or wires and, with permission, remove power to the other systems. Failure to take the necessary safety precautions subjects the installer or maintenance personnel to severe electrical shock that may cause serious injury or death. Une étagère/étagère peut contenir plusieurs systèmes d'exploitation. S'il y a un autre système dans le secteur général que vous voulez installer ce système, êtes prudent de connecteurs ou de fils exposés et, avec la permission, enlevez le pouvoir aux autres systèmes. L'échec pour prendre les précautions de sûreté nécessaires exposent le personnel d'installateur ou entretien au choc électrique sévère qui peut causer la blessure ou la mort sérieuse 8. This equipment may connect to lead-acid batteries. Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Wash hands after touching batteries. Cet équipement peut connecter des piles mener-acides. Les postes de pile, les terminaux, et les accessoires apparentés contient l'avance et les premiers composés, les produits chimiques connus à l'état de Californie pour causer les défauts de cancer et naissance ou l'autre mal reproducteur. Laver des mains après avoir touché des piles. Issue 26, May 2015 Page 7

8 GE Critical Power. 128HP Installation Manual ACRONYMS ABS Battery Supply LUD Local User Display ACF AC Fail LV Low Voltage ACO (Audible) Cut Off LVD Low Voltage Disconnect ALM MJ Major AO Analog Output MN Minor AWG American Wire Gauge MP Mid Point BAT Battery MON Monitor BC Battery Current NC Normally Open BCX Battery Current (x represents any number) NO Normally Open BD Battery Disconnect OC Over Current BOD Battery On Discharge PE Power Earth (Earth Ground) BS Branch Shunt PL Partial Load BTC Battery Temperature Compensation PMJ Power Major CBS Control Battery Supply PMN Power Minor CFA Converter Fail PMNR Power Major Return COF Charger Off (GND Signal) PMJR Power Minor Return COM Common PNL Panel CON Charger On (GND Signal) RCC Remote Charger Control DCA Distribution Current REMEQ Remote Equalize DFA Distribution Fuse RFA Rectifier Fail DFAR Distribution Fuse (Return) RFA J Rectifier Fail Major DO Digital Output RFA N Rectifier Fail Minor EBD Emergency Battery Disconnect RFAR Rectifier Fail Return ECS End Cell Switch RS Rectifier Restart EPO Emergency Power Off RSR Rectifier Restart Return EQ/EQL Equalize RXD Receive FA Fuse SG Signal Ground GND Ground SH Shunt HHVA High High Voltage SHG Shield Ground HVA High Voltage TB Terminal Block HVS High Voltage Shutdown TCA Total Current LCA Low Current TR Rectifier Turn On/Off LLV Low Low Voltage TRR Rectifier Turn On/Off Return LMR Limited Recharge TS Terminal Strip LOA Low Output TXD Transmit LOAR Low Outputt return VM Volt Meter LSO Load Share Out WD Watch Dog Page 8 Issue 26, May 2015

9 SECTION 1: GENERAL 1.1 GENERAL PRODUCT INFORMATION GE Critical Power. 128HP Product Manual The 128HP Power Plant offers up to 1200 Amps of +24VDC power in a compact, low profile design. Additionally, up to (2) shelves of DC to DC converters can be added. Each converter provides 10A for a total of 80A at -48VDC. Power for the equipment load, distribution, alarms, and monitoring are all contained within the Power Plant using a minimum of rack space. The 128HP power system's modular design enables users to add power capacity and protection devices as the load requirements increase. Each modular rectifier and/or converter may be inserted or removed while the Power Plant remains energized. This Power Plant is designed to supply +24VDC nominal power to a Telecom grade load while simultaneously floating batteries. In the event of a commercial AC failure, the system seamlessly powers the load from the batteries. When the commercial AC returns, the rectifiers can contribute up to 103% of their rated value to recharge the batteries and supply current to the equipment load. Features 48 and 80 position distribution heads are available NEBS Level 3 certified VDC VDC (Optional) with 8 dedicated fuse or breaker positions 100 Amp Switchmode rectifiers VDC converter modules Circuit protection from 5 to 250A Plug in fuses or breakers 24 status LEDs, 16 alarm relays Front access rack mount battery trays available Optional battery disconnect (EPO) Controlled battery recharge Battery temperature compensation Battery string current variance alarm High float current alarm Full relay rack mount or ½ rack for battery mount Rectifier test jacks Issue 26, May 2015 Page 9

10 GE Critical Power. 128HP Installation Manual 1.2 System Options and 80 Position Distribution 128HP 48 distribution position head DC return bus positions are vertically orientated two hole ¼ in. hole, 5/8 in center positions for larger cables. DC return bus positions are vertically orientated two hole 3/8 in. hole one in. center positions for larger cables (8) -48V positions are center mounted Flex cable is recommended for cables larger than N0. 2 AWG Adaptors are required for 2 and 3 pole protection devices 128HP Use narrow tongue lugs for cables larger than No. 2 AWG 128HP distribution position head DC return bus positions are vertically orientated 3/8 in. hole, one center positions for larger cables All ¼ in hole, 5/8 in. center positions are angled for managing larger cables (8) -48V positions are center mounted Flex cable is recommended for cables larger than 1/0 Use narrow tongue lugs for cables larger than No. 2 AWG Adaptors are required for 2 and 3 pole protection devices 128HP- 80 Page 10 Issue 26, May 2015

11 GE Critical Power. 128HP Product Manual Adaptors for Multi Pole Devices V Rectifier and Modular Rectifier Shelves SM100H24D rectifiers output 100A at +24V with 220VAC input, 103A at current limit Rectifier shelves can be added in the field by splicing the shelves together, setting the addressing dip switches and extending the CAN cable multiple If the Power Plant is equipped with a converter shelf, contact GE Field service prior to attempting to add a rectifier shelf Rectifiers are numbered from left to right and from top to bottom Test Jacks are located at the bottom A wiring kit is required to extend Individual Rectifier Fail s (RFA) See J438128HP for ordering information Table 1-1 provides wiring information for individual RFA extension Factory default for individual RFA wiring is Normally Open Normal operation o AC OK = Green o DC OK = Green Rectifier fail o RFA = Red NOTE: Do not connect RFA Com leads when wiring individual RFA leads Shelf Addition Rectifier Numbering Rectifier Test Jacks Bus splices CAN cable multiple Rectifier status LEDs Issue 26, May 2015 Page 11

12 GE Critical Power. 128HP Installation Manual TABLE 1-1: RFA OUTPUTS Individual RFA Wiring Chart Pin # Description Rect # Color 1 RFA 1 RECT 1 GREEN Shelf #1 4 RFA 2 RECT 2 RED Shelf #2 2 RFA 3 RECT 3 BROWN 5 RFA 4 RECT 4 BLUE Shelf #3 3 RFA COM ORANGE 6 RFA COM YELLOW V to -48V Converter Shelf & Module Up to (2) converters shelves are optional totaling 80A at -48V Each SM48P10A-D converter provides 10A at -48V Illuminated GREEN (OP OK) LED denotes normal operation Illuminated RED (CFA) denotes converter module failure Illuminated RED (FF) denotes that a fuse failure has occurred on the module First Illuminated GREEN capacity LED denotes 50% of module capacity has been reached 10A Converter Module Converter Status LEDS Voltage adjustment for Factory use only Second Illuminated GREEN capacity LED denotes 100% of module capacity has been reached (3) Rectifier shelves, (1) factory wired converter shelf Low Voltage Disconnect / Battery Disconnect 128HP Optional Low Voltage Disconnect or Manual Battery Disconnect Low Voltage Disconnects are activated via the Phoenix Controller. Disconnects can be activated when a voltage threshold is reached or a time interval has elapsed Page 12 Issue 26, May 2015

13 GE Critical Power. 128HP Product Manual Disconnects for load A and for load B can be set separately allowing flexibility when load shedding is required to extend run time for critical equipment The manual disconnect disengages the reserve batteries from the power plant The manual disconnect is activated buy using the optional slide switch on the front of the Phoenix controller Manual Battery Disconnect Low Voltage Disconnects Load A & B Rear View 128HP Relay Rack Mounted Battery Trays Relay Rack configuration options are depicted in J438128HP Battery trays can be equipped with optional disconnect devices Battery disconnects are available in 100A and 200A versions Foam strips are provided to provide airflow between batteries Hold-down clamps are available for Earthquake Zone 4 applications Front and rear brackets are available for deeper batteries Battery Temperature Compensation Probes Temperature Probe position 1 on the interface circuit board is factory wired to monitor ambient temperature Temperature Probe position 2 is for field wired battery temperature monitoring The Ambient temperature probe is mounted inside the distribution head Probe extension cables are available in various lengths See J HP for ordering information Ambient Temp Probe Interface Card Temperature Comp Probe Issue 26, May 2015 Page 13

14 GE Critical Power. 128HP Installation Manual GE recommends placing the battery temperature probe on the mid cell of the battery string. GE recommends the Ambient temperature probe remain in inside the distribution head of the power plant Ambient Temperature Probe Battery Temperature Probe Page 14 Issue 26, May 2015

15 GE Critical Power. 128HP Product Manual SECTION 2: INSTALLATION 2.1 Sequence of Installation Step 1 Placing Equipment Bay Locate relay rack per floor plan assignment Mark floor per anchoring hole dimensions ¾ inch mounting holes in the floor plate will accommodate up to 5/8 in. floor anchors Install floor anchors per customer standards GE recommends minimum of 1 ft. 6 in. space at the rear of the bay Floor isolation kits are available for isolated ground plane Frame Base Mounting Hole Locations Issue 26, May 2015 Page 15

16 GE Critical Power. 128HP Installation Manual Step 2 Frame Ground to Office Ground Bar On each corner at the top of the equipment rack there are mounting positions with ¼ in. threaded holes on 5/8 in. centers for frame ground connections Run and terminate grounding conductor from one of the power plants ground positions to office ground bar or properly sized aisle ground feeder Minimum of No. 6 AWG cable should be run and landed on the office ground bar Torque ¼ in. nuts to 75 in. lbs (6.25 ft lbs) Torque 3/8 in. nuts to 144 in. lbs (12 ft lbs) NOTE: Failure to properly ground the power plant is hazardous to site personnel and can damage the power plant circuit cards, rectifiers and converter modules. It may void the power plant warranty Frame Ground NOTE: Land DC return equalization lead and frame ground lead in adjacent landing positions on the office ground bar (or back to back on the bar if customer standards permit Step 3 COG connection to Main Ground Bar Run and terminate equalization lead from DC return bus to office ground bar This lead should be sized equal to the Power Plants ultimate output current capacity ¼ in. studs on 5/8 in. ctrs, Torque to 75 in. lbs. NOTE: Land DC return equalization lead and frame ground lead in adjacent landing positions on the office ground bar (or back to back on the bar if customer standards permit Office Ground Bar Termination on DC Return Bus NOTE: Failure to properly ground the power plant will void the power plant warranty Page 16 Issue 26, May 2015

17 GE Critical Power. 128HP Product Manual Step 4 Run and Terminate AC Connections 25A AC breaker is required per rectifier With AC breakers in the off position, run and terminate AC wiring to AC termination box on power plant GE recommends that a licensed Electrician Terminating all AC connections Existing conduit positions for (3) 1 inch, (3) 1 ½ inch, and (3) 1 ¾ conduits Factory AC Wiring to Rectifiers Rectifiers are factory wired from the AC box to the rectifiers Rectifiers are numbered from left to right and from the top shelf down Both top and side mount AC access is available AC Termination Layout Directly feeding the rectifiers requires ring lug terminations and proper conduit support Maximum wire gage is 10AWG GE recommends 25A (2) pole breaker per rectifier NOTE: Inadequate surge protection is hazardous to site personnel and can damage the power plant circuit cards, rectifiers and converter modules. Side Mount AC Option Failure to properly protect the power plant from transient surge will void the power plant warranty. Direct Feed Option Issue 26, May 2015 Page 17

18 GE Critical Power. 128HP Installation Manual Step 5 Run and Terminate cabling Run and land alarm cabling See Table 2 for wiring color codes GE supplied alarm cables have connectors on one end and are 24AWG Connector positions are marked on the protective cover and on GE supplied alarm cables See Table 2 for wiring color code Cable connector fields Card Connector Step 6 Check alarm output relay jumpers meet customer standards (normally open or normally closed position) o GE factory default is Open on o CPU fail alarm is factory set to Open on The output relays and their associated alarm are stenciled on the cover to the alarm card Verify Output Relays Are Set per Customer Standards extension jumpers Power Major Green on normal operation Extension Jumpers Page 18 Issue 26, May 2015

19 GE Critical Power. 128HP Product Manual Step 7 Prior to any battery connections to the plant battery bus, the user must remove F1 (CONTROL fuse) from the plant interconnect card located within the distribution head. The F1 fuse is a 3- amp GMT fuse. Power Plant Preparation for Startup Interface Card Fuse Positions Fuse F1 Step 8 Run and Terminate DC Supply and Return cables Run and land load cabling Start load terminations from the bottom of the power plant working up. DC return bus positions are vertically orientated 5/8 in. center positions for larger cables DC return bus positions are vertically orientated 3/8 in. center positions for larger cables Land cables 2/0 and above in the vertically oriented DC return positions If the power plant is equipped with converters, (8) supply cable landings are available in the center on the floor of the power plant +24V and -48V share the common DC return bus in the center of the bay Distribution Positions Common DC return +24V Supply -48V Supply Issue 26, May 2015 Page 19

20 GE Critical Power. 128HP Installation Manual Step 9 Battery Connections Run and land battery cabling These connections are on the rear of the power plant (4) landing positions are 3/8 in. studs on 1 in. ctrs (16) landing positions are 5/8 in. studs on 5/8 in. ctrs Battery Connection Area Verify polarity using Digital Volt Ohm Meter prior to landing cables NOTE: Crossing polarity will damage circuit packs and rectifiers Step 10 Energize Power Plant Remove all rectifiers and converter modules from the power plant if previously installed Turn each battery string breaker ON (one string at a time) if equipped. This will apply battery potential to the power plant Once all battery string disconnect breakers are ON, replace F1 (CONTRL fuse) into the plant interconnect card This will start the digital controller initialization / self-test process within 30 seconds The Phoenix digital controller initialization / self-test will start within 30 seconds Audible alarm will sound during self test All status LEDs will illuminate and cycle during self test mode Verify that all Red and Amber status LEDs extinguish on controller front panel Normal operation o SYSOK LED = Green o FLOAT = Green Initial Turn Up Self Test Normal Operation All LEDs illuminate at initial startup LEDs cycle on and off during self test mode SYSOK and FLOAT LEDs are illuminated after self test mode completes Page 20 Issue 26, May 2015

21 GE Critical Power. 128HP Product Manual Step 11 Insert rectifier modules Rectifiers can be added or removed with the power plant energized GE recommends setting the RM count to zero ( 0 ) for full plug and play operation Normal operation o AC OK = Green o DC OK = Green Install Rectifier Modules Rectifier Normal Operation Normal operation Retaining thumb screw Step 12 Install Converter Modules Move cutoff switch on Converter module to OFF position prior to inserting or remove modules After module installation, move switch to ON position. GE recommends setting CM count to ( 0 ) for full plug and play mode Normal operation o OP OK = Green Normal Operation Convert On / Off switch Normal operation Retaining thumb screw Issue 26, May 2015 Page 21

22 GE Critical Power. 128HP Installation Manual Step 13 System Verification and Extension Verification Using the Phoenix Controller: Verify that only SYSOK and FLOAT LEDs are illuminated Verify that the no alarms are reported Verify status of all rectifiers and converters are communicating properly Verify that the Rectifiers are load sharing within ± 0.5A Verify that the plant voltage displayed is within ± 0.05V of voltage measured between +24V bus and DC Return using a calibrated Volt Ohm Meter Using Phoenix controller, verify all extended alarms with the Center See Phoenix Controller Quick start guide shipped with this product See Phoenix Controller Manual PD, section 4.8 shipped with this product Quick Start Guide NOTE: s will be extended to the Network Center Page 22 Issue 26, May 2015

23 GE Critical Power. 128HP Product Manual Step 14 Verify Power Plant Set Points Using Phoenix controller, verify all Power Plant set points are per customer standards See Phoenix Controller Quick start guide shipped with this product See Phoenix Controller Manual PD, section 4.4.4, shipped with this product Quick Start Guide Issue 26, May 2015 Page 23

24 GE Critical Power. 128HP Installation Manual Step 15 Install Fuses / Breakers Install circuit breakers or fuses for loads Breakers must be inserted correctly to maintain alarm pin contact Incorrect breakers will not extend a fuse fail alarm This diagram is also inside the power plant on the door. Leave one position vacant between 100A and larger protection devices Do not exceed 60A protection devices in -48V converter positions NOTE: Circuit breakers and fuse blocks are keyed for this power plant. DO NOT use circuit breakers that have a tie from the alarm connection to the BAT bus. See J HP for ordering information Fuse / Breaker Insertion NOTE 1: Equipment grounding conductor size (Frame or Chassis) is based on the recommendations of the National Electric Code Table for copper wire. #6 AWG is minimum size recommended. NOTE 2: Fuse or circuit breaker protection external to the system for commercial AC is to be provided by the customer or contractor and should meet National Electrical Code standards. NOTE 3: DC wire sizes are based on the voltage drop considerations and the National Electric Code Table for copper wire. NOTE 4: Installation of the system should be in an area that is accessible to qualified personnel only. Page 24 Issue 26, May 2015

25 GE Critical Power. 128HP Product Manual SECTION 3: SPECIFICATIONS 3.1 Terminal Block Connections for the P Card TABLE 3-1: TERMINAL BLOCK CONNECTIONS FOR THE P ALARM CARD P-xx Plant Factory Pin # Color Codes Acronym Contact (Condition) Contact State (Optional) Relay # TB66-8 WH / BL ALARM OUT Rectifier Major RFAJ Open on TB64-8 BL / WH K1 TB66-7 WH / OR ALARM OUT Rectifier Minor RFAN Open on TB64-7 OR / WH K2 TB66-6 WH / GR ALARM OUT AC Fail ACF Open on TB64-6 GR / WH K3 TB66-5 WH / BR ALARM OUT High Voltage HVA Open on TB64-5 BR / WH K4 TB66-4 WH / SL ALARM OUT Low Voltage LVA Open on TB64-4 SL / WH K5 TB66-3 R / BL ALARM OUT Low Low Voltage LLVA Open on TB64-3 BL / R K6 TB66-2 R / OR ALARM OUT Low Voltage LVD Open on Disconnect TB64-2 OR / R K7 TB66-1 R / GR ALARM OUT Converter Fail Open on CFA TB64-1 GR / R K8 Issue 26, May 2015 Page 25

26 GE Critical Power. 128HP Installation Manual P-xx Plant Factory Relay Pin # Color Codes Acronym Contact (Condition) Contact State (Optional) # TB67-8 R / BR ALARM OUT Open on Temperature TEMP TB65-8 BR / R TB67-7 R / SL Battery / Battery Fuse ALARM OUT / Open on BAT Battery TB65-7 SL / R Disconnect TB67-6 BK / BL High High Voltage ALARM OUT (indicates a High Voltage HHVA Open on Shutdown (HVSD) TB65-6 BL / BK (HVSD) condition) K9 K10 K11 TB67-5 BK / OR ALARM OUT Battery On Open on BOD Discharge TB65-5 OR / BK K12 TB67-4 BK / GR ALARM OUT Distribution Fuse Open on DFA TB65-4 GR / BK K13 TB67-3 BK / BR ALARM OUT Open on Power Minor PMN TB65-3 BR / BK K14 TB67-2 BK / SL ALARM OUT Open on Power Major PMJ TB65-2 SL / BK K15 TB67-1 Y / BL ALARM OUT Open on Controller Fail µp Fail TB65-1 BL / Y K16 Page 26 Issue 26, May 2015

27 GE Critical Power. 128HP Product Manual 3.2 Factory Default Settings and Ranges TABLE 3-2: FACTORY DEFAULT SETTINGS AND RANGES Description Default Range Resolution Battery on Discharge 26.0 VDC VDC 100mV Plant High Voltage VDC VDC 100mV Low Voltage 26.0 VDC VDC 100mV Plant Low Low Voltage 23.0 VDC VDC 100mV Low Voltage Load Disconnect (A B C) 21.0 VDC VDC 100mV Low Voltage Reconnect (A B C) 24.5 VDC VDC 100mV Low Voltage Disconnect Time 4 h.1-10h.1h Total Current (% Applied Globally) 100% 0-100% 1% Ambient Temperature (Threshold 1) 10 C 0 C to 100 C 1 C Ambient Temperature (Threshold 2) 40 C 0 C to 100 C 1 C Plant Float* 27.0 VDC VDC 100 mv Plant Equalize* 27.0 VDC VDC 100mV Rectifier Max Current 103 ADC ADC 0.1 ADC Rectifier HVSD 28.5 VDC VDC 100mVDC Temperature Compensation Slope 36mV per C mv per C 1mV per C Distribution Current 80% 0-120% 1% Battery Temperature (Threshold 1) 10 C -40 C to 100 C 1 C Battery Temperature (Threshold 2) 50 C -40 C to 100 C 1 C Rectifier Current Imbalance % Rectifier Temp Max 80 C C 1 C Limited Recharge Setting 80% % 1% Max Test Time 15 Min Min. 1 Min. Float Current Limit 750mADC mADC 1mADC Float Current Delay 12h 1-24h 1h Plant Equalize Time Setting 24 hours 0-36 hours.1 Hr Plant High Voltage Shutdown 29.0 VDC VDC 100mV Recharge Control Minimum 24 VDC VDC.1 Recharge Rate Factor Battery Current Variance Variance Inhibit Minimum High Float Current Factor *Actual setting will depend on type of batteries being used. Consult battery manufacturer s specifications. Issue 26, May 2015 Page 27

28 GE Critical Power. 128HP Installation Manual SYSTEM RATINGS SPECIFICATIONS Input Voltage Range Frequency Current Customer Provided Protection Output Voltage Range Current Efficiency 120 / 208 / 240VAC VAC 45 65Hz 13A AC typical, 19A AC maximum per rectifier 25A, 2-Pole CB per rectifier VDC 100A per rectifier (50A per 120VAC) 90% full load Environmental Storage Ambient Operating Ambient Humidity Heat Dissipation -40 F to +185 F (-40 C to +85 C) +23 F to +122 F (-5 C to +50 C) < 95% non-condensing 750 BTU/hr per rectifier module at full load 315 BTU/hr per converter module at full load Mechanical 48 positions 80 positions Dimensions, Fully Equipped 36.8 H x 22 D x 23 mounting width 45.5 H x 22 D x 23 mounting width Weight 450 lbs. 590 lbs. Cooling Front to rear variable speed fans Front to rear variable speed fans Noise Voice Band Wide Band Acoustic < 32dBrnc (with battery) 100 mvrms (10 20MHz)/ < 250 mv peak to peak (0 100MHz) < 55dB Documentation Product Manual J Drawing HPPD HP NOTES: Shock: This equipment, in its shipping container, withstands shock developed while transporting without physical damage or degradation of the electrical performance Vibration: This equipment, in its shipping container, withstands vibration encountered while transporting without physical damage or degradation of the electrical performance. Ventilation: System Ventilation openings should not be blocked and the ambient temperature of the air entering the system should not exceed 50 C (122 F) Page 28 Issue 26, May 2015

29 GE Critical Power. 128HP Product Manual SECTION 4: TROUBLE SHOOTING 4.1 GENERAL --- Field Service for Emergency Service ALARM ACRONYM ALARM NAME ALARM LED NORMAL OPERATION Plant Condition SYSOK System OK Green Power Plant is functioning normally FLOAT Float Mode Green Power Plant is functioning normally STATUS LEDS RFAJ Rectifier Major Red Two or more rectifier failures RFAN Rectifier Minor Amber One rectifier failure BAT Battery Monitor Amber Battery fuse, Battery disconnect, Battery Midpoint, Battery Current Variance, Battery temperature alarm DFA Distribution Fuse Red A circuit breaker has tripped or a fuse has blown DCA Distribution Current Amber Power Plant total current is within 80% of capacity LLVA Low Low Voltage Red Power Plant output is below 23V / Battery on Discharge LVA Low Voltage Amber Power Plant output is below 26Vdc HVA High Voltage Red Power Plant output voltage has reached 28.25V HHVA High High Voltage Red Plant has reached 29V / High voltage shutdown CFA Converter Fail Red Converter module failure LVD Low Voltage Disconnect Red Low voltage disconnect has activated TCA Total Current Amber Power Plant current is in excess of 100% rated current (rectifier current limit is 103%) ACF AC Fail Amber Alternating Current (AC) energizing the rectifiers is not present TEMP Temp High/Low Amber Power Plant ambient temperature is above 50 degrees ( C ) or below 10 degrees ( C ) EQL** Equalize Mode** Amber Power Plant has been changed from FLOAT mode to Equalize Battery mode BTC BTC Active Amber Battery temperature compensation is activated. LMR Limited Recharge Amber When Power Plant load current has exceeded the user set percentage of the total current capacity of the power plant CBS In a CPU Fail condition, the Backup Controller monitors the CBS Control Battery Red function. The associated CBS LED indicator, and audible signal will Supply be active BOD Battery On Discharge Red Power Plant is energizing load using batteries PMJ Power Major Red Any / All listed Red LED alarms also activate PMJ PMN Power Minor Amber Any / All listed Amber LED alarms also activate PMN CPU FAIL Controller Failure Red Power Plant controller is not functioning ACO Audible Cutoff Amber Illuminated when Power Plant has an active alarm and the associated audible has been silenced ** Some Valve Regulated Battery (VRLA) manufactures will void product warranty if equalization charge is placed on the battery string. Consult battery manufactures charging specifications before using this function. Issue 26, May 2015 Page 29