TPM Fuse Panel Installation Guide. Document INS-727XXXXXXX This manual covers the following part numbers- Trimm 727XXXXXXX Family
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1 TPM Fuse Panel Installation Guide Document INS-727XXXXXXX This manual covers the following part numbers- Trimm 727XXXXXXX Family
2 Table of Contents Section 1- General Information Product Description Inspection What s Included... 3 Section 2 Before You Begin Tools Required For Installation Input Bus Amperage Rating Fuse Sizing Information Fuse Replacement Information Wiring Temperature Information General Notes on Terminal Connections Operating Voltage Ranges Battery Return Treatment Terminal Information... 4 Section 3 Rack Mounting Rack Mounting Additional Rack Mounting Instructions... 5 Section 4 Input and Grounding Cabling Chassis Grounding (Earthing) Input Wiring Power Verification Test... 5 Section 5 Output and Alarm Cabling Output Wiring Alarm Wiring... 6 Section 6 Final Installation Fuse Installation Energizing the Panel... 6 Section 7 Accessories... 7 Section 8 - Revision Record
3 1.1 - Product Description Section 1- General Information Trimm, Inc. s TPM series of power distribution panels offer fuse protection from 3 to 30 Amps per position with up to 16 fused positions per panel (8 per bus max.). Power and alarm status are displayed locally with relay contacts for remote fuse fail and power loss indication. This product is suitable for central office locations, network telecommunication facilities and data centers Inspection Inspect the panel for any noticeable defects, missing parts (See What s Included below), or shipping damage. Please retain the original packaging in case you need to return the product to Trimm, Inc. Please notify Trimm, Inc. if any problems are found at Products shall not be returned to Trimm, Inc. without the proper Return Material Authorization (RMA) number What s Included This unit should be packaged with the following items. Please notify Trimm, Inc. if any of these items are not included so a replacement can be sent out right away. TPM fuse panel (verify part number from sticker on right side of unit.) 4 x #12-24 x ½ self-tapping mounting screws 6 x ¼ flat washers and locking nuts (per bus) A single compression lug and associated fasteners (For earthing/grounding connection only.) Installation instruction packet Section 2 Before You Begin This panel shall be installed in a restricted access location by qualified service personnel only. No field servicing is required on this unit. All connections/methods shall meet all national/local electrical codes as well as any company specific methods and procedures. Failure to do so may result in damage to the equipment, and or personal injury. A readily accessible disconnect device must be incorporated into the supply wiring for this product. The disconnect device must be capable of interrupting the maximum available fault current determined by analysis for your system Tools Required For Installation Depending on the part number ordered the following tools may be needed to install this product. Multimeter Wire cutter/stripper No. 2 Phillips head torque screw driver 1/8 wide slotted torque screw driver Torque wrench with 7/16 socket Suitable listed crimp tooling for the field wiring terminals Cable ties or lacing cord Writing utensil or label maker for circuit designation Wire-Wrap tool for alarming connections (.045 square pins) 3
4 2.2 - Input Bus Amperage Rating This product was designed to be used at its input bus amperage rating of 150 Amps, fed by 2/0 AWG wire and protected by a Amp maximum overcurrent device Fuse Sizing Information TPM may be continuously operated at no more than 80% of their nominal current rating Fuse Replacement Information The correct fuses may be ordered from the table at the end of this document. See section Wiring Temperature Information The wiring for this product should be rated 90 C or better General Notes on Terminal Connections Bare conductors should be coated with an appropriate antioxidant compound before any connections are made. Use appropriate shrink tubing over any un-insulated terminal barrels. Ensure that the mating surface of both the terminals and their connection points are clean and free of paint. Appropriate antioxidant should be applied to the mating surfaces of all connections. Use only listed terminals and their associated listed crimp tooling Operating Voltage Ranges The following table lists the minimum and maximum voltages that this product has been designed to operate in. Operating Voltage Information Nominal Voltage Minimum Voltage Maximum Voltage 5 VDC 4 VDC 7.5 VDC 12 VDC 10 VDC 15.0 VDC 24 VDC 19 VDC 28.3 VDC 48 VDC 40 VDC 60 VDC Battery Return Treatment This product has been designed with the input return connections isolated from the chassis ground (Earthing) connection. This product is suitable for use with either DC-I or DC-C (Isolated or Common) battery return connection applications Terminal Information The following terminals or suitable equivalents may be used for connection to this product. These recommendations are based on the panel s bus rating. 727XXXXXXX Family Suggested Field Wiring Terminal Specifications 1 Connection Panel Bus Trimm Part Number 1 Wire Gauge Rating Standard Conductor Flex Conductor Stud Size Hole Spacing Max. Width Input (Compression Lug Type) 150 Amps 2/0 AWG /4" 5/8" 5/8" Output (Barrier Strip Type) Chassis Ground Remote Alarm Up to 10 AWG fork or ring terminal with a #6 stud (.325 max. tongue width) Terminal included with panel (compression lug) Set Screw or Wire Wrap (Non required) 1-The above list is only a suggestion. Equivalent terminals may be used provided they are listed and crimped with the appropriately listed crimp tooling. Wire gauge is based on the maximum over current device rating 4
5 3.1 - Rack Mounting Section 3 Rack Mounting Secure the panel to the rack using the self tapping screws provided. For 23 rack or offset mounting applications, remove the screws securing the brackets to the chassis, orient the brackets to allow for optional mounting and re-torque the screws to 10 in-lbs. (1.1 Nm) max Additional Rack Mounting Instructions If this product is installed in a closed or multi-unit rack assembly, the operating ambient temperature of the rack environment may be greater than room ambient. Therefore, consideration should be given to installing the equipment in an environment compatible with the unit s maximum operating temperature. Mounting of the equipment in the rack should be such that a hazardous condition is not achieved due to uneven mechanical loading. Wiring shall be secured in a manner that does not impose additional stress on the mounting brackets. Section 4 Input and Grounding Cabling Before installation, verify that the input power disconnect device is turned OFF Chassis Grounding (Earthing) This product is suitable for use in either a Common or Isolated (CBN or IBN) Bonding Network. This panel includes a compression lug for grounding. Crimp a ground wire to the terminal provided. Attach the wire to the panel using the supplied fasteners. Torque the fasteners to 24 in-lbs. (2.7 Nm). Attach other end of ground wire to the rack or other suitable grounding location. Reliable grounding of rack-mounted equipment should always be maintained (First On, Last Off) Input Wiring Remove the input covers and locate the flat washers and #1/4-20 locking nuts supplied with this panel. Crimp the battery and return wires to the proper terminals. Attach the wires to the panel using the supplied flat washers and locking nuts. Torque the fasteners to 40 in-lbs. (4.5 Nm) Power Verification Test This test is to verify proper function of the panel prior to the connection of loads. Turn on the over current protection/disconnect device supplying power to the A side bus. Use a multi meter to verify that voltage and polarity are correct at the input connection. Verify that the PWR LED is illuminated green and that the FUSE ALARM LED is not illuminated. Verify that continuity is present between C and NC power alarm contacts. Install a failed fuse if possible and verify that the FUSE ALARM LED changes to red. With the failed fuse still in place verify that continuity is present between C and NO fuse alarm contacts. Repeat these steps for the B side bus if applicable. 5
6 Section 5 Output and Alarm Cabling Before continuing installation, verify that the over current protection/disconnect device is turned OFF Please note these barrier strip connections have been designed with a floating contact as a design feature on the output battery connections. This floating feature should not be deemed as a loose connection during installation and maintenance so long as the connections were initially tightened to the recommended torque as noted in this installation guide provided with the product Output Wiring This panel accepts #10 to #22 AWG wire to feed into the battery and return connections. Strip the wires to the appropriate length and crimp to the terminals. Remove or loosen (for fork terminals) the screws for each fused position. Attach the terminal onto the corresponding position for both battery and return connections. Torque the screw to 10 in-lbs. (1.1 Nm) Alarm Wiring The alarm connections use standard wire wrap pins or set screw connectors depending on the part number ordered. To connect the panel to an alarm system, attach the alarm wires to the appropriate pins (C-NC or C-NO) as outlined below. Continuity at the fuse fail alarm connector is established at positions C and NC when all the fuses are good (not failed). Continuity is established at positions C and NO when any fuse has blown (failed). If equipped with a power fail alarm, continuity is established at positions C and NC when the panel is energized or at C and NO when the panel is not energized or a loss of power for that bus has occurred. If equipped with Major/Minor alarming for external monitoring, the C,NC,NO contacts function as above when you provide a battery (B pin) and return (R pin) signal to the alarm circuitry. This voltage will enable the panels appropriate LED indicator and switches continuity on the alarm pins. The pin labeled X is not used. The voltage supplied to the B and R connections shall be the same as the input voltage to the panel. (I.e. if your input voltage is -48VDC then you shall supply -48VDC signal to the B and R Major pins to enable a Major alarm). When voltage is not present at the B and R pins the associated LED is not illuminated and the remote alarm contacts show continuity between C and NC. Section 6 Final Installation Fuse Installation Orientate and install the correct fuse into its position. Record the protected equipment identification and location on the supplied designation card Energizing the Panel Once all steps have been completed above, and a final inspection of the installation has been completed, you may energize the fuse panel by switching the corresponding interrupt device to its ON position. 6
7 Section 7 Accessories TPM FUSES PART NUMBER FUSE AMPERAGE AMP AMP AMP AMP AMP AMP AMP AMP AMP AMP AMP AMP Section 8 - Revision Record Revision Record Legend : Type R=Revision A=Addition D=Deletion T=Typo N=New V=Review Revision Date Type Section/Comments A 11/29/07 N New Document B 04/03/09 R Update format for compliance with GR-454-Core 7
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