EXPERT-TÜNKERS GmbH. EXPERT-TÜNKERS EGV Series

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1 EXPERT-TÜNKERS GmbH EXPERT-TÜNKERS EGV Series

2 EGV Series Key Advantages and Specifications EGV-Series Globoid Trunnion All advantages of the EXPERT globoid index drives EGD-Series are now available in an optimized Version. It has been redesigned to match the high standards of the multi-model manufacturing facilities. Available in two sizes as EGV-090 and EGV-125. Compact Dimensions More Working Space As a result of the redesign, the size of the EGV has been reduced to a minimum this makes it the ideal choice as drive module for the flexible underbody clamping technology. High Static Load Rigidity No Extra Locking Device The EGV-Series allows high static loads in the locked working positon. The patented internal locking-mechanism absorbs all forces no additional device needed! Low Cycle Times High Dynamics EXPERT-TÜNKERS GmbH EXPERT-TÜNKERS EGV Series / 2

3 EGV-Series Mechanical Design Output Flange Reliable EXPERT Globoid-Drive Reduced backlash fitting to compensate high dynamic torques Integrated mechanical locking Transfer of high static moments Cam Follower Cam Shaft Indexing Cam Locking Latches EXPERT-TÜNKERS GmbH EXPERT-TÜNKERS EGV Series / 3

4 Application Example Windmill EGV-Trunnion as drive module for the flexible underbody clamping. Precise positioning of up to four different reference point system configurations / car body types EXPERT-TÜNKERS GmbH EXPERT-TÜNKERS EGV Series / 4

5 Application Example Complete 4-Type Station Configuration Combined station setup of EXPERT-TÜNKERS EGV and lift powered rollerbed. EGV EXPERT-TÜNKERS Lift Powered Rollerbed with integrated flexible underbody clamping EGV EXPERT-TÜNKERS GmbH EXPERT-TÜNKERS EGV Series / 5

6 EGV-Series Advantages Overview Compact design Minimal space requirements within the manufacturing lines Optimized robot accessibility Welding gun access without additional interfering edges High precision and durability Precise repeatable positioning due to mechanical end position locking Reliable EXPERT-TUENKERS indexing cam technology Flexible Setup Available with vertical or horizontal axis of rotation Variable motor positions EXPERT-TÜNKERS GmbH EXPERT-TÜNKERS EGV Series / 6

7 EGV-Series Updated Decentralized Installation Concept EGV Rev. A (Old Version) EGV Rev. B (Updated Version) CMPZ DRIVE DRC DRIVE MOVIDRIVE / MOVIPRO 1 x MOVIDRIVE FDC-SNI 1 x SPS SPS EXPERT-TÜNKERS GmbH INPUT INPUT EXPERT-TÜNKERS EGV Series / 7

8 EGV-Series Updated Decentralized Installation Concept STO Safe Stop Grid Connection 400VAC 24VDC Movifit FDC-SNI ProfiNet SNI Power Cable Cables SNI Power Cable STO Cable 2,5mm² incl. 2x Plug - M23 2 x 0,75mm² incl. 2x Plug - M12 (shielded) 1st Axis 2nd Axis 3rd Axis 4th Axis... 8th Axis One MoviFit FDC-SNI is capableof controllingup to8 EGV-units Overall Plug-in connectivity Onlytwocalbetypesneeded Linear installation type from one EGV to another Maximum overall cable length of 100 meters between MoviFit and last DRC Drive 8 EXPERT-TÜNKERS GmbH EXPERT-TÜNKERS EGV Series / 8

9 EGV-Series Variable Motor Setup Motor rechts Motor links EXPERT-TÜNKERS GmbH EXPERT-TÜNKERS EGV Series / 9

10 List of References Flexible underbody clamping technology FAW China Skoda Ml. Boleslav Skoda Ml. Boleslav (SK 260) Skoda Nischni Nowgorod VW China VW Kaluga ca. 200 pcs ca. 250 pcs ca. 100 pcs ca. 90 pcs ca. 60 pcs ca. 80 pcs EXPERT-TÜNKERS GmbH EXPERT-TÜNKERS EGV Series / 10

11 Thank you for your attention. Contact: EXPERT-TÜNKERS GmbH Seehofstr Lorsch Phone +49 (0) 6251 / Fax +49 (0) 6251 / sales@expert-tuenkers.de Internet EXPERT-TÜNKERS GmbH EXPERT-TÜNKERS EGV Series / 11

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