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2 CONSTMACH is the leader crushing and screening plant manufacturer of Turkey since In addition to crushing plants, concrete batching plants and concrete block machines are other products which are manufactured by CONSTMACH. CONSTMACH is committed to produce high quality, reliable and durable products with affordable prices according to customer expectations. Our innovative vision, experience and knowledge keeps us enthusiastic for new researches. CONSTMACH manufactures high quality crushing and screening plants at its factory which has m 2 coverad area. Our products are exported to over ten countries on three continents. Afghanistan, Algeria, Morocco, Georgia, Iraq, Kazakhstan, Kosovo, Macedonia, Libya, Lebanon, Macedonia, Egypt, Turkmenistan are some of the countries where are our mixers are exported. Our main target is always doing the manufacturing of products which fully satisfy our clients needs and to maintain the reliability of our company name. CONSTMACH is willing to sell the best crushers with full customer satisfaction. Thus, CONSTMACH made up a merit of 7/24 technical service for customers to use their products with low-cost for years. CONSTMACH Construction Machinery Co.Ltd. is a customer-focused, team-centered and process-managed company and commitment to customer relationships is primary. ISO 9001:2008 Quality Management System Certificate and CE Certificate of our products are the main indicators of our quality policy. 2

3 JAW CRUSHERS CONSTMACH Jaw Crushers for heavy-duty construction and low cost-per-ton crushing. Our highly versatile jaw crushers offer reliable operation and adaptability for all types of feed materials. Features Heavy-duty base frame is submerged, arc-welded, then thermally stress relieved. Oversized, heavy-duty spherical, self-aligning roller bearings. Large diameter, drop-forged chrome-nickel steel pitman shaft. Large flywheels to ensure the inertia is maintained to crush even the hardest materials. 3

4 JAW CRUSHERS TECHNICAL SPECIFICATIONS 4

5 JAW CRUSHERS GENERAL DIMENSIONS 5

6 PRIMARY IMPACT CRUSHERS CONSTMACH Primary Impact Crushers provide a high reduction ratio allowing for reduced secondary crushing requirements and helping to maximize plant capacities. Features Thick side sheets, with manganese liners in wear areas Large spherical self-aligning roller bearings Rotor is arc-welded, then thermally stress relieved. Manganese steel impeller bars Large inlet feed opening with chain curtains to protect against rebounding High reduction ratio Unobstructed discharge openings Adjustable breaker bar to aid in product size control 6

7 PRIMARY IMPACT CRUSHERS TECHNICAL SPECIFICATIONS 7

8 PRIMARY IMPACT CRUSHERS GENERAL DIMENSIONS 8

9 SECONDARY IMPACT CRUSHERS CONSTMACH Secondary Impact Crushers offer high capacity, cubic shape and reduced wear costs. Besides having the greatest durability, our ease of maintenance means less total downtime. Features High strength, open disc, stress-relieved rotor Large spherical roller bearings High chrome or manganes alloy breaker bars Rear doors allow access to the breaker plate liner bolts Two hydraulic cylinders for opening the body High reduction ratio Large discharge opening Hydraulic adjustment system allows breaker plate opening changes while crushing 9

10 SECONDARY IMPACT CRUSHERS TECHNICAL SPECIFICATIONS 10

11 SECONDARY IMPACT CRUSHERS GENERAL DIMENSIONS 11

12 VERTICAL SHAFT IMPACT (VSI) CRUSHERS CONSTMACH Vertical Shaft Impact Crushers have maximum convertibility to handle any application and material. A full range of models gives customers increased tonnages, better circuit balance, and screen efficiency. CONSTMACH VSI crushers can be custom tailored to application, material condition, and desired final product size/shape. Features Four interchangeable crushing chambers allow for changes in material type and product specifications Variable speed impeller or rotor allows for changes in material type and product specifications High reduction ratio Large symmetrical feed box Four interchangeable crushing chambers allow for changes in feed size and tonnage requirements Variable speed impeller or rotor allows for changes in feed size and tonnage requirements Lid lifter and optional anvil replacement system ARS and patented, removable upper tub allow for easier anvil ring repositioning and individual anvil replacement High chrome impeller shoes and anvils, or rock protected rotor and material build-up shelves Heavy-duty roller bearings Self-contained oil lubrication system 12

13 VSI CRUSHERS TECHNICAL SPECIFICATIONS 13

14 VSI CRUSHERS TECHNICAL SPECIFICATIONS 14

15 VSI CRUSHERS GENERAL DIMENSIONS 15

16 TERTIARY CRUSHERS CONSTMACH Tertiary Impact Crusher is ideally suited to crush medium-hard, non-abrasive materials down to a cubical, well graded product size of 0 10 mm (60% passing) in a single pass. Due to its added control over the upper product sizes and high reduction ratios, it can efficiently operate in closed circuit on smaller product fractions. Features High reduction ratio Cubical product with high crush count Selective crushing by speed and breaker plate adjustment Interchangeable wear parts 16

17 TERTIARY CRUSHERS TECHNICAL SPECIFICATIONS 17

18 TERTIARY CRUSHERS GENERAL DIMENSIONS 18

19 VIBRATING FEEDERS CONSTMACH Vibrating Feeders which are used to feed the crushers in our stone crushing lines and feature smooth vibrating, reliable operation, long service life and being suitable for feeding. The feeders are placed before main crushers, primary impact crushers or jaw crushers to get the desired size and to reduce the costs of intermediary crushers, to increase the capacity of the facility, to achieve continuity in your facility and to enhance a homogenous distribution. To mention some advantages of these bunkers; sudden ejections and waiting times occur at main crushers, during this time the conveyors and screens are overloaded with instant loadings. These reasons lead to difficulties in crushing the material in impact crushers, sand machines, conical crushers and vertical shaft crushers and it may lead even to thermal blow. Further, due to these sudden overloads, the hammers and other wearable parts of the machine are affected and the flowing material sums itself. Therefore the wearable parts generate an efficiency loss of up to 60% and increase the maintenance costs. This is not all. The wearable parts are not only the inner parts of the machine. More problems than expected occur due to irregular crushing techniques in the conveyor belt and equipment, additionally, belt ruptures, abrasion at one side of the rollers, bearing ruptures, drum shaft ruptures and others. While these problems are present it is impossible to achieve the desired efficiency by a non-standard screening. Therefore, feeders and intermediary bunkers are used to eliminate this fluctuation, to achieve quality, reduce maintenance costs and to increase service life of the machine and equipment. 19

20 VIBRATING FEEDERS TECHNICAL SPECIFICATIONS VIBRATING FEEDERS GENERAL DIMENSIONS 20

21 VIBRATING SCREENS CONSTMACH Vibrating Grid Screens are used to segregate the materials before they are processed by Primary and secondary Crushers. These screens operate safely and problem free thanks to their robust and durable body construction. Adjustable grids make it possible to segregate the materials at the desired size. Installing the grids as a cascade makes it possible to convey the materials from one end to the other end. Jigging grids are manufactured up to a size of 15m2 with out without washing, with 2, 3 or 4 decks. Materials between may be fed in to this type of grids which can segregate the materials with a precision of 3 mm. The capacities are not dependent on the size of the grid only, but also on the slope of the grid and the size distribution of the granules. 21

22 VIBRATING SCREENS TECHNICAL SPECIFICATIONS 22

23 VIBRATING SCREENS GENERAL DIMENSIONS 23

24 WASHERS CONSTMACH Washers are used to wash fine materials by featuring high capacity, easy maintenance, Easily replaceable spare parts, convenient assembly and high performance. Spiral Classifiers CONSTMACH Spiral Classifiers provide high performance with low power consumption. Owing to their simple design they have an ease in assembly process. CONSTMACH Spiral Classifiers are preferred to segregate the foreign substance in soil, clay and crushed material in the range of 0-5 mm obtained especially from the stream bed. Bucket Classifiers CONSTMACH Bucket classifiers provide advantage to the user with low power consumption and water saving. Owing to their simple design they have an ease in assembly process. CONSTMACH Bucket Classifiers are designed for washing out the clay in the sand for the purpose of increasing the sand quality. 24

25 WASHERS TECHNICAL SPECIFICATIONS 25

26 WASHERS GENERAL DIMENSIONS 26

27 CRUSHING AND SCREENING PLANTS One complete set of stone production line should include: vibrating feeder, primary crushing equipments, secondary crushing equipments, vibrating screen, conveyor belt, and electric control panel and so on. Our company can provide many kinds of schemes for choice of customer. These plans are optimized combination of equipments features and customers demand. Features of Stone Crushing Plant : Reshaping machine will be added if necessary. First degree crushing equipment is usually jaw crusher called as primary crusher; secondary crushing equipment is cone crusher, impact crusher and so on; vibrating screen sieves the mixture comes from crushers into several sizes according to the needs. Layers of vibrating screen decide varieties of the final products and screen mesh decides size of the final products. Reshaping equipment is mainly used in the industry which has a higher requirement to the final products, like highway. Reshaping euqipment will eliminate acicular and flake like products to make the final products even granular of cubic shapes with higher degree of strength. Our company can provide many kinds of plans for customer choices. These plans are optimized combination of features of equipments and demands of customers. These technical indicators should be referred to: 1. Type of the materials to be crushed 2. Maximal size of the feeding material 3. Size of the final products and usage 4. Production capacity. Reasonable plan can be designed according to these technical datas. 27

28 CRUSHING AND SCREENING PLANTS GENERAL LAYOUT General Layouts of Complete Crushing & Screening Plants can differ from design to a design. You can see the layout of a sample production line: 28

29 MOBILE CRUSHING AND SCREENING PLANTS The complete combination mobile crusher is the combination crushing plant. It is combined with the high-performance jaw crusher, impact crusher, vibrating screen, vibrating feeder and belt conveyor which are integrated with the crusher, as well as integrated vehicle-mounted motor and electrical control cabinet. It is widely used for the crushing and screening work in the road and bridge construction, urban construction, metallurgy, energy and so on. Mobile Crushing and Screening is a new designed rock crushing & screening plant, which is flexible, convenient and strong in mobility, so it can save a large construction capital and relocation. Raw Materials can be crushed at the local place without being transported again, and also can be moved with the further exploitation of the raw material, which saves a large number of transportation cost. Liming corporation specializes in producing crusher, screen and other mineral processing equipments. On the basis of professional technology, we optimize and introduce two large and three small series of crushing and screening equipment. Each large series is divided into three series: coarse, medium and fine crushing and screening mobile plant. Therefore, it can fully adapt to the various mobile crushing and screening requirements, and creates more new business opportunities for customers while reducing cost of production. 29

30 MOBILE CRUSHING AND SCREENING PLANTS Advantages : (1) Equipments Integration: Complete set of equipment, rational and compact combination, maximally saving the working area. (2) High maneuverability: Small turning radius makes it convenient for driving on the ordinary road, and also easily moving in and out of the mining area. Besides, it can be transferred to another working area anytime as needed, thus, eliminating the drawbacks compared with fixed crushing plant on dismounting, transporting and installation. (3)Saving transportation cost of raw material: The Mobile Crushing and Screening plant can enter the mining area to work directly so that saves the cost of the raw material being transported away from the mining area. (4) Flexible configuration: According to different requirements of customers, we are providing a targeted mobile crushing plant configuration. It can operate with one single crushing station, and also can work with multiple crushing plants. It is can either crushing with one single plant and also composes multiply-stage crushing, screening and other plants work jointly. (5) Independent power generation system: The mobile crushing and screening plant can equip a generator accordingly so that can work normally in the non-power supply s remote border district. (6) Reliable quality and stable performance: With more than 20 years crushing equipments manufacture experience, facile, nimble, reasonable mobile frame, strict debugging before leaving the factory, ensuring every mobile crushing plant operate stably with reliable performance. 30

31 STONE CRUSHING AND SCREENING PLANTS CONSTMACH Construction Machinery Co.Ltd. OFFICE : IOSB 1468 Street No: 165/59 Yenimahalle - ANKARA / TURKEY, ZIP CODE : FACTORY 1 : Kazan ANKARA / TURKEY FACTORY 2 : IZMIR / TURKEY Tel : Fax : info@constmach.com SKYPE ID : constmach 31