Raptor XL500 Cone Crushers

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1 Raptor XL500 Cone Crushers

2 2 Raptor XL500 Site flexibility, heavy-duty reliability, advanced crushing action for greater productivity... Our versatile Raptor XL500 cone crushers provide excellent secondary crushing capabilities due to a larger feed opening, significant eccentric throw and high-pivot-point crushing action. Built for a lifetime of service, with major components of heavy-duty high grade steel, these machines are backed by the kind of responsive service and support you deserve from a team of professionals with 100+ years of combined crusher experience. Greater Productivity, Higher Quality Materials Because of its large head diameter of inches (1.5 m) and ideal eccentric motion, the XL500 Cone Crusher can accept feed that is up to 25 percent larger than can be accepted by competitive cones with less throw or similar head diameter, while producing more material of desired cubicity and gradation. With a maximum diameter of 148 inches (3.75 m) and weight of 110,833 lbs. (50,274 kg), the crusher s size allows flexibility for multi-site crushing opportunities. Superior Bronze Bearing Technology Raptor Cones utilize custom engineered bronze sleeve bearings for all internal moving load bearing or load transmission components. Countershaft Bushings, Thrust Bearings, Head and Eccentric Bushings, and Socket Liners are designed for superior performance. Long Life Eccentric and Bevel Gearing Eccentric surface finish is critical to bearing longevity under highperformance crushing conditions, and the XL500 Cone s advanced eccentric is a high-strength, ductile iron casting. Curved spiral-bevel gearing helps to transmit loads without shock or sudden impact on the teeth, decreasing noise and vibration while increasing gear and bearing life. All FLSmidth cones are manufactured with matched pinion and gears, allowing replacement of either gear or pinion without changing the mating piece. Integral Countershaft Assembly The Raptor XL500 Cone is built with a rigid three-arm frame and integral countershaft box mounted inside one of its three arms. The counterweight assembly, with bolt-on guard, is enclosed as well and features replaceable non-contacting dust seals. Because the countershaft box inserts into the main frame arm, maintenance time is reduced, reliability of gear and pinion are improved, and backlash adjustment is simplified. Double Acting Tramp Release and Clearing Cylinders (patent pending) The crusher employs fail safe hydraulics through an internal relief valve within the double-acting tramp release and clearing cylinders. This feature combines two cylinders into one, and the hanging design reduces stress in the main frame lower flange. Clamping pressure and clearing action in a tramp event ensures protection from mechanical overload through bypass relief. The relief valve protects the hydraulic cylinders should the bladder in the accumulator fail. An additional safety feature standard on all Raptor cones is the counterclockwise rotation crushing action that protects the machine if adjustment ring movement is excessive, or if the ring gear brake fails. Automation Advanced overload sensing technology detects crushing force overload. A simple alarm is activated, or the system can be automated to take corrective action. This same advanced automation system can be used to optimize crusher performance, with feed control, setting adjustment and monitoring of all critical lubrication and hydraulic parameters.

3 3 XL500 Clearance Dimensions (in) (mm) A Adjustment Ring Max Diameter in mm B Inside Diameter of Feed Hopper in mm C Clearing Stroke Travel 6.50 in 165 mm D Base to Top of Feed Hopper in 2806 mm E Base to Bottom of Oil Piping TBD TBD F Base to Bottom of Main Frame Hub in 330 mm G Base to Top of Feed Plate in mm H Main Frame Hub Diameter in 650 mm I Crusher Centerline to Main Frame Flange in 1400 mm J Clearance to Remove Countershaft Box Assembly in 3100 mm K Crusher Centerline to End of Countershaft in mm L M Crusher Centerline to Countershaft Housing Face in 1500 mm Clearance to Remove Head Assembly in 4400 mm N Clearance to Remove Bowl Assembly in 4300 mm All dimensions are for reference only and are not to be used for construction.

4 4 Raptor XL500 Cross Section

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6 6 XL500 General Arrangement All dimensions are for reference only and are not to be used for construction. Product Gradation Table Percent Passing For a Given Closed Side Setting Average Feed Material (12 to 14 wi) Product Size 3/8 1/2 5/8 3/4 7/ /4 1 1/2 2 (10 mm) (13 mm) (16 mm) (19 mm) (22 mm) (25 mm) (31 mm) (38 mm) (50 mm) 4 (100 mm) (75 mm) (50 mm) /2 (38 mm) (25 mm) /4 (19 mm) /2 (13 mm) /8 (10 mm) /4 (6 mm) Values listed will vary depending on feed distribution, cavity level, feed gradation, crushing chamber, moisture, and material density.

7 7 Raptor XL500 Capacity Chart Setting mt/hr mt/hr Setting stph stph mm Min Max Inches Min Max Short Head Fine 8 NA NA 5/16 NA NA Short Head Fine / Short Head Medium / Short Head Medium / Short Head Coarse / Standard Fine / Standard Fine Standard Fine / Standard Medium / Standard Coarse / Reduction 4 to 6 2 to 4 Reduction 4 to 6 2 to 4 Ratio Ratio As indicated above for 100 lbs. per cubic foot and impact work index of 13. Short tons per hour based on open circuit crushing with material weighing 100 pounds per cubic foot. Values are estimated instantaneous product samples, actual values may vary ±15%. Factors that will vary throughput are; feed gradation, cavity level, feed distribution, moisture content, and properties of the processed material. Double-Acting Tramp Release and Clearing Cylinders (patent pending) Combines two cylinders into one. Hanging design reduces stress in main frame lower flange. Provides protection both clamping pressure and clearing action in a tramp event. Ensures protection from mechanical overload through bypass relief. Relief valve protects the hydraulic cylinders if bladder in accumulator fails. Lifting Weights Main Lifting Items (lbs.) (kg) Complete Crusher 110,833 50,274 Main Frame 35,203 15,968 Assembly Bowl Assembly 24,588 11,153 (with Bowl Liner and Hopper) Adjustment Ring 17,829 8,087 Assembly Head Assembly 14,202 6,442 (with Mantle and Feed Plate) Countershaft 1, Box Assembly Eccentric Assembly 8,133 3,689 (Includes Counterweight) Mantle 5,132 2,328 Bowl Liner 5,097 2,312 Hydraulic 1, Power Unit Lube Package 2, Air Cooler 1, Assembly NOTE: 1. Allowable casting weights vary ±5%.

8 Capabilities Revision 02/24/2011 slc-us Automation Raptor automated controls improve cone crushing performance by ensuring the crusher operates at optimal efficiency: Available in five packages for all Raptor Cone Crusher models: Basic Automation System Automated Interlock System Full Automation System Custom Automation System Remote Liner Calibration System Self-contained controllers provide full-time monitoring and automated controls Package Lube & HPU The Package Lube System is designed and sized to provide the necessary supply of clean and cooled lubrication oil and is available in an air-cooled or water-cooled package, depending on requirement. Both systems are skid-mounted, designed to operate at a maximum pressure of 150 psi (10.3 Bars) and include: Full flow oil filter with integral pressure relief Replaceable filter element and two pressure switches to indicate filter element conditions Reservoir with oil level sensor, temperature sensor and a thermowell mounted oil heater Submerged oil pump attached to a vertically positioned electric drive motor Main system relief valve The Hydraulic Power Unit is designed and sized to provide the necessary oil flow and pressures to operate bowl clamping, bowl adjustment, crusher cavity clearing and the tramp release systems. The power unit can be controlled locally at the push button panel or at the Automated Control System (ACS) touch screen. The Hydraulic Power Unit includes: Cabinet with an integral oil tank and replaceable breather Vertically mounted electric motor Submerged hydraulic pump Solenoid valves Oil filter Remote-mounted push button control panel Mineral Processing Technology Center FLSmidth Salt Lake City, Inc S. FLSmidth Drive Midvale, UT Tel: Fax: info.slc@flsmidth.com Raptor Manufacturing Facility USA FLSmidth Salt Lake City, Inc Wagonseller Rd. Pekin, IL Tel: Fax: RaptorSales@flsmidth.com Copyright 2011 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.