WHEELED RANGE ENGINEERING IN MOTION

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1 WHEELED RANGE ENGINEERING IN MOTION SANDVIK MOBILES WHEELED RANGE 1

2 ENVIRONMENTAL HEALTH AND SAFETY CONTENTS ENVIRONMENTAL HEALTH AND SAFETY SERVICE AND SUPPORT PRIMARY JAW CRUSHER UNIT UJ310, UJ300 & UJ210, UJ310+ PRIMARY AND SECONDARY IMPACTOR UNIT UI310, UI210 HYDROCONE CRUSHER AND SCREENING UNIT UH12, UH312, UH311, UH310, UH316 GYRATORY CONE CRUSHER AND SCREENING UNIT US316, US310 VSI IMPACT CRUSHER AND SCREENING UNIT UV312, UV311, UV210 CRUSHING AND SCREENING UNIT UD SHAPING A SUSTAINABLE FUTURE We take corporate responsibility very seriously and you can be confident that our business decisions and actions demonstrate our focus on the environment. Our machinery must operate at the highest levels of safety but we are also very aware that we need to minimize the environmental impact by ensuring the lowest possible levels of emissions. We have taken steps to adapt our offering to assure you that operators can use our machinery in a safe manner as possible and keep the local environmental impact to a minimum. EFFECTIVE SAFETY SYSTEMS Health and Safety regulations vary by location, but we work very hard to implement our own international high standards that go well beyond the national minimum safety requirements. We strongly emphasize safety in all process improvement and in the engineering of our equipment. We have also implemented measures to lower the environmental impact whilst in operation. Noise reduction measures such as rubber liners, dust suppression features including canvas conveyors and water spray systems are all available to optimise your working conditions. To ensure we comply with the latest environmental management guidelines we are also ISO 1001 certified, demonstrating our assurance to you that our environmental impact is being measured. SAFETY FIRST We also apply the two concepts of environmental protection and the safety of personnel to our manufacturing operations. All of our factories implement strict measures in ensuring and improving on the safety of both personnel and visitors. Safety first is a fundamental attitude for us and proper safety equipment is essential at all times to achieve our goal of zero work-related injury, illness and environmental harm. MINIMIZING ENVIRONMENTAL IMPACT Our machines have been designed with your safety in mind. They are equipped with operator platforms complete with handrails and ladders for ease of access. Safety guards are fitted in key locations, such as the crusher drives and flywheels for operator safety. To ensure we comply with the latest health and safety guidelines we are ISO certified. This helps us to identify and control health and safety risks and reduce the potential for accidents. The material in this brochure is of general application for information and guidance only, and no representation or warranty is made or given by the manufacturer that its products will be suitable for a customer s particular purpose and enquiry should always be made of the manufacturer to ensure such suitability. Whilst every effort has been made in the preparation of this document to ensure its accuracy, the manufacturer assumes no liability resulting from errors or omissions in this document, or from the use or interpretation of the information contained herein. The manufacturer reserves the right to make changes to the information in this brochure and the product design without reservation and without notification to users. 2 SANDVIK MOBILES WHEELED RANGE SANDVIK MOBILES WHEELED RANGE 3

3 SERVICE AND SUPPORT WHERE OTHERS GIVE QUICK ANSWERS WE ASK THE RIGHT QUESTIONS VITAL PART OF YOUR TEAM For over 150 years the name Sandvik has been synonymous with quality. We have invested heavily in research and development to provide pioneering solutions driven by your needs. We have developed new products and acquired many strong brands. Each has been integrated seamlessly into our portfolio putting us in a uniquely strong position to add value to your operation, whatever your requirements. We offer a wide range of wheel mounted units to provide you with an efficient, economical and highly productive mobile crushing and screening solution. Built to the same high standard as our tracked equipment, our wheeled range offers option in primary, secondary and tertiary crushing as well as screening in one productive unit. They combine our state of the art Sandvik crushing and screening technology on a wheeled chassis, which enables rapid site to site transport, but presents you with outstanding levels of productivity normally found in purely static operations. They can be inter-locked, or operate as independent units to produce a range of fractions, with certain models being capable of independently producing three or four different fractions plus fines. WORLDWIDE PRESENCE We have an established and successful worldwide distributor network. This enables us to have a global presence and support you no matter where you are operating in the world. Our philosophy is to think globally but act locally. We ensure you enjoy the very best products and services possible. KNOWLEDGE BASED ON EXPERIENCE We are a driving force in the industry and part of a global engineering group. As such we can support you and your operations with our experience, solutions and market leading equipment. Solutions based approach focused upon creating solutions driven by your needs Innovative technology and tools developed in close cooperation with our customer base A global team of proactive experts dedicated to providing you with the best support possible Pioneer in the development of new technologies Our customers benefit from accessing a huge knowledge bank of experience and our application experts can help you to optimise our products and maximise your productivity. PIONEERING SOLUTIONS FOR YOU We offer one of the most advanced and comprehensive range of mobile crushers and screens in the world. All of our market leading technology is based on providing solutions to increase your performance and productivity. We amplify your possibilities by setting industry standards. Our versatile product offering can be used in virtually any construction, quarrying or recycling application. Our ideas are driven by your needs so whether you need to crush tonnes of hard rock or produce several sized aggregates; we have a solution to add value to your business. Our research and development team enables you to open up a whole new realm of possibilities. They are constantly working on ways to improve our equipment. Using the latest technology, our equipment is built to the highest standards of quality and engineering. To ensure we comply with the latest quality management guidelines, we are ISO 9001 certified. This helps us to ensure you get consistent, high quality products and services. Compact and quick to set-up, we have designed these units with the operator very much in mind. They include many features for safe, user-friendly operation and ease of maintenance. Powered by electricity, you will also benefit from low operating costs combined with minimal environmental impact. SANDVIK MOBILES WHEELED RANGE SANDVIK MOBILES WHEELED RANGE 5

4 SERVICE AND SUPPORT GENUINE PARTS PEAK PERFORMANCE We have an unrivalled aftermarket offering that you can rely on for commitment and high levels of service no matter what happens. Our aim is to keep your downtime to an absolute minimum. Our parts and service team is part of a Global Support Centre striving to deliver the best possible service and are supported by our extensive distributor network covering over 100 locations globally. As a market leader, our products are renowned for quality, performance and reliability. But when your equipment shows signs of natural wear or the unexpected happens, we aim to dispatch the parts you need quickly and cost effectively. OUR RANGE INCLUDES Manganese Wear Parts Filter Kits Wear Protection Flexifeed Rubber Liners Kits for Cone Crushers Screening media We want to make sure your downtime is minimal and enable you to lower your costs. We also offer a range of Service and Maintenance Programmes for all our products designed to suit your requirements. We have thousands of parts in stock in our Aftermarket facility. You can count on genuine Sandvik Spare and Wear Parts to keep your operation running at peak performance. 6 SANDVIK MOBILES WHEELED RANGE SANDVIK MOBILES WHEELED RANGE 7

5 JAW CRUSHER RANGE WHEELED JAW CRUSHERS We offer a wide range of wheeled jaw crushers to fulfil for your primary crushing needs. All models feature a Sandvik jaw crusher with an impressively large feed opening for its size. Possessing an ideal nip angle for smooth material flow, high reduction efficiency and single-toggle operation with a deep crushing chamber, it has an easy setting adjustment for simple and efficient operation. All of these features are aimed at high capacity production and ease of operation. The simple, yet effective design includes many advanced features for versatility, mobility, durability and a low cost per ton operation. Highly productive Sandvik Jaw crusher for high performance and reliability Adjustable jaw setting for a variety of applications Grizzly feeder with adjustable openings and by pass allows greater flexibility Robust welded crusher frame built to withstand the toughest of applications Removable electrical control panel can be located on the ground for ease of operation KEY SPECIFICATIONS UJ310 * UJ310+ UJ300 UJ210 CJ11 SW1253 H feeder CJ11 ST 1263 Pre-screen CJ211 SW103 H feeder CJ09 SW103 H feeder Maximum feed size 105 x 80 mm / 1 x x 80 mm / 1 x x 700 mm / 3 x x 660mm / 35 x 26 Power 13 kw 13 kw 110 kw 95 kw / 129 hp 15.2 m / 50 (l).3 m / 1 1 (h) 16.0 m / (l) 3.15 m / 10 (w).05 m / 13 (h) 12.6 m / 1 3 (l) 2.55 m / 8 (w).1 m / 13 (h) 12.6 m / 1 3 (l) 2.55 m / 8 (w).1 m / 13 (h) Weight 52,500 kg / 15,700 lbs 59,000 kg / 13,007 Ibs 37,000 kg / 81,570 lbs 36,500 kg / 80,500 lbs * This model is CE certified 8 SANDVIK MOBILES WHEELED RANGE SANDVIK MOBILES WHEELED RANGE 9

6 IMPACTORS PRIMARY AND SECONDARY IMPACTOR UNIT Our wheeled impact crushers are designed for high productivity and ease of transport. Fully assembled on a single trailer frame, we have designed these units to provide complete versatility at a low operating cost. Patented Prisec technology for flexibility and exceptional productivity The patented and highly modularized Sandvik HSI crusher with a revolutionary chamber design results in greater reduction ratios. The crusher can produce products with two curtains (greater breakage), which competitors require three curtain crushers to produce. Both curtains are infinitely adjustable via our patented hydraulic adjustment/braking system Modularized wear parts can be turned for maximum life / usage An infinite hydraulic curtain adjustment combined with a brake positioning system relieves pressure and setting when un-crushable objects enter the crusher. No hydraulic power is required during normal operation reducing total power consumption. Pan feeder with double deck vibrating screen with stepped grizzly for efficient scalping and fines removal Removable electrical control panel can be located on the ground and operated via remote control 1 Lifting jib and blowbar cradle 2 supplied as standard for quick and easy maintenance Heavy duty fully welded chamber enclosure to withstand the toughest of applications 1 Chamber lined with interchangeable abrasion resistant tiles which can be turned for maximum usage 2 Apron V block brake adjustment and overload system for maximum protection KEY SPECIFICATIONS UI310 UI210 CI521 Prisec TM ST1363 feeder CI512 HSI, CS86 triple deck screen 3 3 Maximum feed size 700 mm / mm / 9 8 Power 300 kw 200 kw / 268 hp m / 50 3 (l) 2.78 m / 9 2 (w) 5.13m / (h) m / 0 (l) 2.75 m / 9 0 (w).75 m / 15 7 (h) Weight 50,500 kg / 111,333 lbs 32,000 kg / 70,57 lbs 3 Heavy duty bar rotor with interchangeable hammer configuration Heavy duty oversized spherical roller bearings for maximum strength and durability 3 Wedge locking for simple blowbar retention 2 Heavy duty aprons lined with abrasion resistant Sandvik liners Featuring Sandvik s unique Prisec TM impact chamber (5 patents pending). The Prisec TM concept enables one base crusher to be configured as either a Primary or Secondary chamber whilst maintaining optimum crushing geometry. 10 SANDVIK MOBILES WHEELED RANGE SANDVIK MOBILES WHEELED RANGE 11

7 CONE CRUSHER RANGE WHEELED CONE CRUSHERS Our wheeled range of cone crushers provides you with a highly productive and economical solution for secondary and tertiary crushing. All models feature our pioneering Hydrocone crusher, one of the most advanced cone crushers available offering you high capacity operation, high reduction efficiency combined with excellent product shape. Our hydraulically adjusted Hydrocone is robust and easy to service. With a wide choice of different crushing chambers and eccentric throws, this ensures our units are versatile and able to adapt to a wide range of different applications. Advanced Sandvik Hydrocone renowned for reliability and performance Hydraulically adjustable settings for a variety of applications Adjustable throw enabling fine tuning to match your required specification Easy access to the cone for maintenance Removable electrical control panel can be located on the ground and operated via remote control KEY SPECIFICATIONS UH12 UH316 UH312 UH311 UH310 CH0 cone CS126 four deck screen CH30 cone XS86 triple deck screen CH0 cone CS86 four deck screen CH30 cone CS86 four deck screen CH30 cone CS86 triple deck screen Maximum feed size 215 mm / 8 ½ 185 mm / 7 ½ 215 mm / 8 ½ 185 mm / 7 ½ 185 mm / 7 ½ No. of products up to up to 3 up to up to up to 3 Power kw / 350 hp kw / 217 hp 29.5 kw / 33 hp 156 kw / 212 hp kw / 207 hp 1.90 m / 8 8 (l) 3.20 m / 10 (w) 5.0 m / 17 7 (h) 2.75 m / 9 (w).8 m / (h) 12.3 m / 0 3 (l) 2.75 m / 9 (w).6 m / 15 (h). m / 1 (h).15 m / 13 6 (h) Weight 51,000 kg / 112,35 lbs 35,500 kg / 78,200 lbs 1,500 kg / 91,91 lbs 3,000 kg / 75,000 lbs 32,500 kg / 71,650 lbs 12 SANDVIK MOBILES WHEELED RANGE SANDVIK MOBILES WHEELED RANGE 13

8 GYRATORY CONE CRUSHER GYRATORY CONE CRUSHER AND SCREENING UNIT Our wheeled range of gyratory cone crushers provides you with a highly productive and economical solution for secondary crushing. Both models are fitted with the CS30 S Type gyratory cone crusher, which is capable of accepting large feed sizes and achieving high production capacities. Hydraulically adjustable settings, a choice of different crushing chambers and throws plus many other high performance features makes the units extremely versatile and easy to operate. The compact and easyto-service design makes it the perfect choice for mobile installations. Excellent in secondary applications due to the large feed opening Advanced Sandvik Hydrocone renowned for reliability and performance Adjustable throw enabling fine tuning to match your required specification Easy access to the cone for maintenance Removable electrical control panel can be located on the ground and operated via remote control KEY SPECIFICATIONS US310 US316 CS30 and CS86 triple deck screen CS30 and XS86 triple deck screen Maximum feed size 360 mm / mm / 1 No. of products up to 3 up to 3 Power kw / 22 hp kw / 251 hp.15 m / 13 6 (h) 2.75 m / 9 (w).8 m / (h) Weight 35,000 kg / 77,000 lbs 35,500 kg / 78,200 lbs 1 SANDVIK MOBILES WHEELED RANGE SANDVIK MOBILES WHEELED RANGE 15

9 VSI IMPACT CRUSHER VSI IMPACT CRUSHER AND SCREENING UNIT Our VSI range of wheeled units combine our state of the art VSI crusher technology with a Sandvik screen to provide a highly efficient mobile crushing and screening system for the production of premium shaped aggregates. Purpose built for the aggregates industry our VSI crushers can be used as a tertiary or a primary crusher in natural sand and gravel applications. With many advanced design features, our models combine mobility and flexibility of operation, with high quality production and low cost per tonne operation. Sandvik VSI technology renowned for its cubical properties Capable of processing hard and abrasive rocks to soft, moist or even sticky materials Produces sized aggregates of a consistent high quality through easily controlled product grading Flexibility to produce one to four products Very low operational cost per tonne KEY SPECIFICATIONS UV312 UV311 UV210 CV218 VSI, CS86 four deck screen CV218 VSI, CS86 triple deck screen CV217 VSI, CS86 triple deck screen Maximum feed size 55 mm / mm / mm / 2 No. of products up to up to 3 up to 3 Power kw / 319 hp 235 kw / 315 hp 200 kw / 268 hp.6 m / 15 1 (h).6 m / 15 1 (h) 2.75 m / 9 (w).75 m / 15 5 (h) Weight 35,000 kg / 77,161 lbs 33,000 kg / 72,752 lbs 31,000 kg / 68,33 lbs 16 SANDVIK MOBILES WHEELED RANGE SANDVIK MOBILES WHEELED RANGE 17

10 CRUSHER AND SCREENING UNIT UD211 CRUSHER AND SCREENING UNIT Our UD211 offers you a fully integrated, compact and extremely economical two stage closed circuit crushing and screening unit. We have designed this unit to provide a customer focused solution for material size reduction and classification at low operating costs. The UD211 brings together key elements of our world leading product lines onto one mobile chassis to produce a compact, highly productive unit which is capable of producing up to four different fractions. The UD211 is capable of achieving world class performance, with maximum efficiency for economical operation. Highly productive Sandvik CJ09 jaw and CH20 cone crusher for high performance and reliability Easy feed to the screen via the patented Scorpion loop conveyor Produces sized aggregates of a consistent high quality through easily controlled product grading Frequency inverter for feeder speed control in order to provide step less regulation of the feed rate Removable electrical control panel can be located on the ground and operated via remote control KEY SPECIFICATIONS UD211 CJ09 jaw CH20 cone Maximum feed size 895 x 660 mm / 35 x 26 No. of products up to Power Weight 203 kw / 276 hp m / 52 (l) 2.50 m / 8 2 (w).00 m / 13 1 (h) 51,000 kg / 112,000 lbs 18 SANDVIK MOBILES WHEELED RANGE SANDVIK MOBILES WHEELED RANGE 19

11 CONSTRUCTION.SANDVIK.COM B5-377 ENG Sandvik Mining and Rock Technology SANDVIK is a registered trademark owned by Sandvik Intellectual Property AB 20 SANDVIK MOBILES WHEELED RANGE

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