COMPLETE AIR AND POWER SOLUTIONS
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- Cornelius Rogers
- 5 years ago
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1 AIRPIPE PRODUCT GUIDE COMPLETE AIR AND POWER SOLUTIONS Comprehensive range of leading airpipe products. // UNLIMITED OPTIONS
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3 AIR SMART. A compressed air pipe system plays an important role in the entire line of the production. CAPS Airpipe system adopts unique technology, providing high quality compressed air under suitable pressure environment, helping yo reduce your energy costs. 10 YEAR QUALITY GUARANTEE In correspondence with the high performance of Airpipe products, we give our customers a 10 year quality guarantee. We promise to compensate for any material defects in the aluminum pipes and fittings. LOW PRESSURE DROP Airpipe s high quality and smooth inner surface will never rust, ensuring a stable flow of compressed air and guarantees safety. The high performance sealing O ring ensures an excellent seal with no leakage, and fin guide design with low friction inner surface eliminate airflow restriction. LONG LASTING Along with corrosion-resistant materials used in the Airpipe system, the entire system has been designed to withstand vibration, high temperatures and harsh environments. Air quality is preserved throughout the whole network, proteting the downstream equipment and manuafacturing processs for years to come. AMAZING FLEXIBILITY What good is a long lasting system if it can t change with your needs? Airpipe is designed with flexibility in mind, and can be completely dismantled and reused to adapt to a changing environment.
4 UNLIMITED OPTIONS. Airpipe spare parts can be dismounted and used repeatedly, which can adapt to the changing environment. SUPER FLEXIBILITY Shunt devices and branch pipelines can be added quickly at any time, easily adapting to the needs of the production line. Pipe and joints can be assembled quickly without any preparation, with no welding, agglutination or inter-twist needed. SIMPLE USE With light, easy to cut pipes, the lack of preparation needed to assemble pipe and joints and easy removal of condensate, there is no need for deep, expensive training. Airpipe saves you all sorts of time and money. ADAPTIVE DESIGN Full performance compressed Airpipe system can imitate the design of piping installation, provide the detailed pipe network structure and calculate the pressure drop in the system based on the customer s actual production environment and full communication. By this way, the design proposal can be adjusted flexibly, modified and tested. Meanwhile, a detailed demand list of material, pipes and fitting could be created to check out the project quotation and installation time.
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6 INSTALLATION GUIDE. AIRPIPE PIPES AND HOSES Airpipe pies should be protected from mechanical shock, particularly if exposed to collision with fork-lift or when positioned in an environment with moving loads overhead. Meanwhile, roation of the pipe and pipe supports should be avoided. The pipeline system can not be connected by welding. Regarding the Airpipe hose, please use as per the installation guidelines. GENERAL Prior to the installation of an Airpipe compressed air distribution system, the installer should ensure that the installation area complies with any regulations applicable to explosion hazarddous (in particular the effect of static in well and warehouse). Airpipe should be installed downstream of the compressed air receiver or after the dryer. Airpipe hose can be installed at the very start of the system in order to eliminate any sources of vibration and facilitate maintenance and operations. Before repair or modify the Airpipe system, the relevant section should br pressured relieved and emptied. Installers should only use the Airpipe components and accessories, Airpipe pipe clips and fixture clamps in particular. The technical properties of the Airpipe components must be compiled with what is described in the Airpipe catalogue. COMPONENT ASSEMBLY Airpipe components are provided with assembly instructions for their correct use simply follow the methods and recommendations stated in this document. COMMISSIONING THE INSTALLATION Once the Airpipe installation has been installed and prior to the commissioning, the installer should be complete all the test, inspection and compliance check as stated in the contract and according to reasonable engineering practice and current local regulations. EXPANSION/CONTRACTION Expansion and contraction of the system can be automatically met with the correct installation. The designer and installer should calculate the elongation and shrinkage of each pipeline according to the this installation guideline. SITUATIONS TO BE AVOIDED Installation with in a solid mass (concrete, foam etc.). Especially underground. Exposure to chemical those are incompatible with Airpipe components. Use Airpipe for earthing, or as support for the electrical equipment. The hanging of an external device to Airpipe. Airpipe meets all above requirements. REASONABLE ENGINEERING PRACTICE FOR THE OPTIMIZATION OF AN AIRPIPE WORK SYSTEM The work should be performed in accordance with the reasonable engineering practice in the process of installation. Bends cause the pressure drop. To avoid big pressure loss, use the hose or modular to offset the network for the purpose of bypassing the obstacles. Minimise the pipe diameter reduction. Keep a good quality of clean air with adequate filtration at the compressor outlet. The diameter of the pipe will influence the pressure drop and the operation the point-of-use equipment. Select the diameter according to the required flow rate and the acceptable pressure drop at the point of use. Never round the pipe system in order to facilitate or service.
7 INSTALLATION GUIDE. GENERAL Airpipe aluminium pipe is supplied ready for use. No preparation is needed. Thanks to the rigidity of Airpipe aluminium pipe, the expansion and contraction, related temperature, are reduced to the minimum. As time goes by, the Airpipe network retains its straightness and hence its performance. Aluminum pipe is verified and fitted perfectly with its fittings. Each connection is automatically secured and the seal is optimised. The use of this pipe minimises corrosion to the internal surface (self-protection of the pipe by the formation of alumina oxide). Airpipe aluminium pipe is available in 9 diameters: DN20, DN25, DN40, DN63, DN80, DN100, DN150 and DN200. Airpipe aluminium pipe from DN20-DN200 is especially designed from the primary and secondary network system for compressed air, vacuum and inert gas (nitrogen, argon). IDENTIFICATION This identification can be done by sticking the adhesive labels directly to the pipe. CONNECTION INDICATOR Priot ro the installation, the different size of aluminum pipe (DN20 - DN50) need to be marked connection indicator on the surface of the pipe by special marker pen as a reference during connection. DRILLING INDICATOR There is one locators on each pipe. They can ensure the correct position during drilling more hole on the pipe.
8 INSTALLATION GUIDE. SUITABLE RANGE FOLLOWING ACTIONS ARE NOT ALLOWED DURING THE INSTALLATION OF AIRPIPE ALUMINIUM PIPE
9 INSTALLATION GUIDE. FIXING AND SUPPORTING FOR AIRPIPE NETWORK Iron expansion is needed when fixing the tube clip on the wall. All Airpipe tube clip are fixed with 8 mm screw. For small diameter (DN20 - DN80), girlder clamp ( ) is used for the steel beam. For larger diameter (DN100 - DN200), girder clamp can not be used for the steel beam (insufficient rigidity) For large diameter (DN100 - DN200), welding could be used for the steel beam. For large diameter (DN100 - DN200) drilling could be used for the steel beam. The cantilever bracket ( and , the length of cantilever: 30 and 50 cm) can be used when installation position is further away from the wall. CUTTING THE PIPE Rotate the corresponding pipe cutter around the pipe while gently tightening the wheel. Using the cutter for DN20 - DN63 Using the cutter for DN40 - DN100 Using the cutter for DN63 - DN200
10 INSTALLATION GUIDE. DEBURRING Deburr and remove any swarf with a duburring tool ( ) and a file for diameter between DN63 to DN200. Deburr with a deburring tool for DN20 - DN50 SEAL KIT
11 INSTALLATION GUIDE. PIPE TO PIPE CONNECTORS DN20 - DN50 PIPE TO PIPE CONNECTORS Mark the pipe at the desired position with a marker pen ( ) To prevent screw nut losening, screw should be used to reinforce it. Tightening the pipe by hand for DN20 - DN50 ø20-25 mm / 3/4-1 Loosen the screw thread of the pipe to pipe connect and then insert pipe. Tightening the pipe with a spanner for DN40 - DN100 ø40 mm / 1 1/2 ø50 mm / 2 * Please be noted that there are two types of DN40/DN50 spanner. Please use for the polymer connector while using for the aluminium connector. Make sure that the pipe position meets the requirement of Airpipe. Diameter S size (mm) DN20 49 DN25 62 DN40 98 DN The size S is the length inserting the pipe into the connector. it should be ensured during installation.
12 INSTALLATION GUIDE. DN Slip the cartridge over the end of the first pipe fully up to the shoulder. Pull the pipe fully back towards the outside of the clamp. Fully tighten the clamp screws. Min. tightening torque: 10 Nm Max. tightening torque: 44.5 Nm Bring the second pipe to the cartridge and slide fully up to the shoulder. Position the clamp over the cartridge. For effective clamp sealing, screw tightening should be performed on alternate sides of teh clamp. To disconnect, perform the same operations in reverse order. Tighten the pre-fitted screw with a screwdriver. Height of Lug Weight of Lug Distance between center line and pipe end 2.5 mm - 3 mm <10 mm 34.5 mm
13 INSTALLATION GUIDE. PIPE CLIP The fixing clip in Airpipe system is especially designed for Airpipe aluminium pipe. It can be used conveniently and adapts to expansion and contraction of Airpipe aluminium pipe so that it can ensure the system safety. The bolt size 8 mm is suitable for all fixing clip. The fixing clips should be fitted at a distance of at least 150 mm from a quick assembly bracket in order to allow for the expansion and contraction of aluminium pipe. L (m) D size (m) S BENDS S aluminium bend is especially designed for different situations. It can be conveniently connected to different branch pipe from main pipe.
14 INSTALLATION GUIDE. FIXING QUICK DROP 01. Put the quick drop at the desitred position in opposite and tight the nut. 02. Make a mark at one side with marker pen. 03. Choose the suitable drilling tool and make a hole on the pipe in opposite of the quick drop. 04. Loose the quick drop. 05. Deburr and remove any swarf, then position the quick drop using its location hole. 06. Loose the quick nut. 07. Insert the branch pipe and tighten the nut.
15 INSTALLATION GUIDE. GASKET FOR PIPE CLIP mm / 3/ mm / 1 1/2-2 1/2 The gasket can make different diameter pipe installed in one line. Also it can be conveniently connected to different branch pipe from main pipe. LOOP PIPING CLOSE DN25 - DN80 (use hose). The quick connection mode for DN100/DN200 can be used conveniently in the close of the looping ring. Please consult us more for the usage instruction of the hose.
16 INSTALLATION GUIDE.
17 INSTALLATION GUIDE.
18 TECHNICAL SPECIFICATIONS. 20 mm 3/4 25 mm 1 40 mm 1 1/2 50 mm 2 63 mm 2 1/2 80 mm mm mm mm 8 In order to make the best return on your investment, we provide a large range of diameters designed to perfectly fit your system and keep any pressure drops to a minimum. Pipe Type 20 mm 3/4 25 mm 1 40 mm 1 1/2 50 mm 2 Available Diametres 63 mm 2 1/2 80 mm mm mm 6 Aluminum Pipe (3 m / 6 m) S Bend Tube Clip and Gasket 200 mm 8 Threaded Joint Type 20 mm 3/4 25 mm 1 40 mm 1 1/2 50 mm 2 Available Diametres 63 mm 2 1/2 80 mm mm mm 6 Equal aluminum socket (male) Reducing aluminum socket (male) Equal aluminum socket (female) Equal aluminum sock with flange Reducing aluminum socket with flange Equal socket Reduction socket - 90 Elbow Equal Tee Reducing Tee - Quick drop - Threaded quick drop Valve 200 mm 8
19 PIPE DIAMETER SELECTION. To select the suitable piping diameter for your piping system according to the capacity and pressure drop. The following table is used for closed piping system. Working pressure is 8 bar while the pressure drop is 0.5 bar. The flow speed is not taken into account in this table. Example: The total length of header piping is 500m, capacity is 250m3/hr, working pressure is 8bar. The suitable nominal diameter is DN50. Flow Length 50m 100m 150m 300m 500m 750m 1000m 1300m 1600m 2000m 10m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour m 3 /hour * 200* 200* * You can also consult with our engineer to get a suitable proposal. TECHNICAL DATA Working Temperature: -20 C to +70 C Maximum working pressure: 13 bar Vacuum: 0.13 bar (ab) Compatible with any compressor oil Fireproof Suitable for open air installation STANDARDS COMPLIANCE Seamless aluminum alloy pipe All is BSP thread
20 TECHNICAL SPECIFICATIONS. COMPENSATION THE EFFECTS OF EXPANSION OR CONTRACTION DUE TO VARIATIONS IN TEMPERATURE 1) In order to compensate the effects of expansion or contraction due to variations in temperature, any fluctuations in the length of the Airpipe aluminum pipe network should be calculated. 2) Expansion length per C for one meter of Aipipe aluminum pipe is: mm C = Coefficient of expansion; L = Straight length (meter; between the two fixed points); T = Temperature variation between the installation temperature and the operation temperature ( C); DL = Total expansion DL = CxLx T Consequences of teh pipeline expansion or contraction caused by temperature variations: 2.1) The stress concentration of the pipe to pipe joints and elbows may cause air leakage or explosion even worse. 2.2) Obstacles 2.3) The drop lines may be endangered eg. The diameter of teh pipe is DN63, and the length is 100 m, the installation temperature is 15 degree, and the operating temperature is 45 degree DL = 0.024x100x(45-15) = 72mm 1 T 6m DL 2 20 C 2.88 mm Allowable max. installation distance (meters) DN20 DN25 DN40 DN50 DN63 DN80 DN100 DN150 DN C 3.6 mm The pipe The pipe C 4.32 mm can prolong can pro C 5.04 mm itself long itself C 5.76 mm
21 ITEM DESCRIPTION. EXAMPLE: The 1st number to the 4th number is the set to differentiate the future series products. The 9th to the 10th number is set to differentiate the future logistics packaging. THE 5TH NUMBER IS THE INLET SIZE 0 = <DN20 1 = DN20 2 = DN25 4 = DN40 5 = DN50 6 = DN63 7 = DN80 8 = DN100 9 = DN150 A = DN200 As the above example, , the 5th number is 5, that means the inlet size is DN50. THE 6TH NUMBER IS THE OUTLET SIZE 0 = <DN20 1 = DN20 2 = DN25 4 = DN40 5 = DN50 6 = DN63 7 = DN80 8 = DN100 9 = DN150 A = DN200 As the above example , the 6th number is 4, that means the outlet size is DN40. THE 7TH AND 8TH IS THE AIRPIPE SERIES 00 = 6 m Aluminum pipe 01 = S Bend 02 = Pipe to Pipe Joint 03 = 90 Elbow 04 = 45 Elbow 05 = Equal Tee 06 = End Cap 63 = 3 m Aluminum Pipe 07 = Reducing Tee 10 = Quick Drop 11 = Threaded Quick Drop 17 = Male Threaded Nipple Socket 19 = Female Threaded Nipple Socket 21 = Reducing Pipe to Pipe Joint 23 = Wall Mounted Joint 22/27 = Tube Clip/Gasket 28/29/40/45 = Tools 30-39/50 = Installation Accessories 51 = Quick Valve 55 = High Pressure Hose 60 = Spare Parts for the Connector 70 = Flange 73 = Copper Valve As the above example , the 7th and the 8th number is 17, that means the product is male threaded aluminium joint.
22 RIGID ALUMINUM PIPE. // BLUE ALUMINIUM PIPE Product Code ØODmm ØIDmm Length m Price $ $ $ $ $ $ $ $ A $1, ** The price for the pipe is per piece. // S BEND D a b Price $ $15.69 FLEXIBLE HOSE. // HIGH PRESSURE HOSE Product Code Length m Diameter Connection Price /4' (DN20) AIRPIPE quick push $ " (DN25) AIRPIPE quick push $ "1/2' (DN40) AIRPIPE quick push $ "1/2' (DN40) AIRPIPE quick push(30 degree) $ " (DN50) AIRPIPE quick push $ " (DN50) AIRPIPE quick push(30 degree) $ "1/2' (DN63) AIRPIPE quick push $ " (DN80) AIRPIPE quick push $ "1/2' (DN63) AIRPIPE quick push(30 degree) $ " (DN80) AIRPIPE quick push(30 degree) $ (DN100) AIRPIPE quick push $ (DN150) AIRPIPE quick push $ A (DN200) AIRPIPE quick push $ * /9002/A pipe to pipe joint is needed to connect the DN100/DN200 hoses to AIRPIPE pipes.
23 CONNECTOR. // PIPE TO PIPE JOINT Product Code ØD L ØH S Price $ $ $ $ $ $ $ $ A $ // 90 ELBOW Product Code ØD L ØH S/Z Price $ $ $ $ $ $ $ $ A $ *Two pieces of /7002/8002/9002/A are needed for the DN63-DN200 elbows // 45 ELBOW Product Code ØD L ØH S Price $ $ $ $93.73
24 CONNECTOR. // EQUAL TEE Product Code ØD L I ØH Price $ $ $ $ $ $ $ $ A $ * Three /7002/8002/9002/A pipe joints are needed for /7005/8005/9005/A // REDUCING PIPE TO PIPE JOINT Product Code ØD1 ØD2 L ØH1 Price $ $ $ $ $ $ $ $ $ $ A $ * /9002/A pipe to pipe joints are needed for DN100-DN200 REDUCER ANYTHING. ANYWHERE. With over 30 years of global engineering expertise, CAPS offer best-in-class industrial products for Australia s often harsh environmental conditions. With thirteen branch locations nationwide, CAPS can deliver whatever you need, wherever you need it.
25 CONNECTOR. // REDUCING TEE Product Code ØD1-3 ØD2 L Price $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ A $ A $ A $ A $ A $ A $ **Matching pipe to pipe joint is needed for DN reducing tee. (e.g requires two and one pipe to pipe joint to connect to AIRPIPE pipes) // ALUMINUM THREADED JOINT (MALE) Product Code ØD1 ØD2 L ØH Price /2' $ /4' $ /4' $ " $ " $ "1/4' $ "1/2' $ "1/2' $ " $ " $ "1/2' $ "1/2' $ " $62.59
26 CONNECTOR. // ALUMINUM THREADED JOINT (FEMALE) Product Code ØD1 ØD2 L ØH1 Price /4' $ " $ "1/2' $ " $ "1/2' $ // END CAP Product Code ØD1 L ØH1 S Price $ $ $ $ $ $ $ $ A $ * One piece of /7002/8002/9002/A is needed for DN63/DN200 end caps // SEAL KITS Product Code D1 Price mm $ mm $ mm $ mm $11.53 Seal kits include inner seal, seal ring,inner liner, gripping teeth and clamping plate ANYTHING. ANYWHERE. With over 30 years of global engineering expertise, CAPS offer best-in-class industrial products for Australia s often harsh environmental conditions. With thirteen branch locations nationwide, CAPS can deliver whatever you need, wherever you need it.
27 QUICK DROP. // QUICK DROP Product Code ØD1 ØD2 L H Price $ $ $ $ $58.82 // ALUMINUM THREADED QUICK DROPJOINT(FEMALE) Product Code ØD1 ØD2 L H Price $ $ $ $ $ $ A $ // QUICK DROP (FEMALE THREAD) Product Code ØD1 ØD2 L H Price /2" $ /2" $ /4" $ /2" $ /4" $ /2" $ /4" $ /2" $ /4" $86.12 *Airpipe female thread quick drop can be dropped down quickly from the main ring. Valve or push in fittings can be connected to it for the end air use.the material for the DN80 female threaded quick drop is aluminum. // QUICK PLUG VALVES WITH THREADED ENDS Product Code D1 D2 L Thread Price /4" 95mm Female BSP $ /2" 97 2 outlet Female $ /2" 95mm Female BSP $ /4" 90mm Male BSP $ " 106.5mm 2 oultlet female $ " 115mm Female BSP $ " 105mm male BSP $ /2" 143mm Female BSP $ /2" 143 male BSP $ " 156.5mm female BSP $ " 168mm male BSP $ *The drill tail screw and the hex self-tapping screw and the pad is attached as per standard.
28 VALVE. // QUICK PLUG VALVE Product Code ØD1 D1 L Valve Material Price mm Brass $ mm Brass $ mm Brass $ mm Brass $ iron $ iron $ iron $ iron $ A iron $ stainless steel $ stainless steel $ stainless steel $ stainless steel $ stainless steel $ stainless steel $1, A stainless steel $1, * Two /7002/8002/9002/A are needed for DN63/DN200 valves. // SWING CHECK VALVES Product Code ØD1 D Valve Material Price /2" Male cast iron $ " Male cast iron $ DN65 Flange cast iron $ $ $ $1, DN65 Flange cast iron $ /2" male stainless steel $ " male stainless steel $ $ $1, $1, $2, DN65 Flange stainless steel $ *The male threaded nipple socket is attached for DN40 AND DN50 while the flange is attached for the DN63
29 TOOL. // BRASS VALVES Product Code ØD1 ØD2 THREAD Price /2' 1/2' FEMALE $ /4' 3/4' FEMALE $ /2' 1/2' MALE $ /4' 3/4' MALE $ /2' 1/2' MALE-FEMALE $ /4' 3/4' MALE-FEMALE $ " 1" FEMALE $ "1/2' 1"1/2'" FEMALE $ " 2" FEMALE $ FLANGE. // FLANGE Product Code ØD DN Standard Hole Distance Price DN65 International 145 $ DN80 International 160 $ DN100 International 180 $ DN150 International 240 $ A DN200 International 295 $ * All the flange contains 8 pieces of bolts (7cm)and flange gasket. * Matching pipe to pipe joint is needed for DN100/DN200 flange. // REDUCING FLANGE Product Code Flange Size Quick push size Standard Bolt size Price DN100 DN80 International M16 $ DN100 DN63 International M16 $ DN80 DN100 International M16 $ DN80 DN63 International M16 $ DN63 DN80 International M16 $ DN125 DN100 International M16 $ DN125 DN80 International M16 $ DN150 DN100 International M20 $ DN125 DN150 International M20 $ * All the flange contains 8 pieces of bolts (7cm)and flange gasket. * Matching pipe to pipe joint is needed for DN100/DN200 flange
30 FLANGE. // FEMALE THREAD FLANGE(STAINLESS STEEL) Product Code ØD DN Standard Bolt size Price DN25 International M12 $ /2' DN40 International M16 $ DN50 International M16 $ " DN65 International M16 $ "1/2' DN65 International M16 $ " DN65 International M16 $ " DN80 International M16 $ "1/2' DN80 International M16 $ " DN80 International M16 $ "1/2' DN100 International M16 $ " DN100 International M16 $ "1/2' DN150 International M20 $ " DN150 International M20 $ "1/2' DN150 International M20 $ " DN150 International M20 $ *All the flange contains 8 pieces of bolts (7cm)and flange gasket except for the DN25,DN40 and DN50, which contains 4 bolts and one flange sheet. // FEMALE THREAD FLANGE( CAST IRON) Product Code ØD DN Standard Bolt Size Price DN25 International M12 $ /2' DN40 International M16 $ DN50 International M16 $ " DN65 International M16 $ "1/2' DN65 International M16 $ " DN65 International M16 $ " DN80 International M16 $ "1/2' DN80 International M16 $ " DN80 International M16 $ "1/2' DN100 International M16 $ " DN100 International M16 $ "1/2' DN150 International M20 $ " DN150 International M20 $ "1/2' DN150 International M20 $ " DN150 International M20 $ *All the flange contains 8 pieces of bolts (7cm)and flange gasket except for the DN25,DN40 and DN50, which contains 4 bolts and one flange sheet.
31 TOOL. // TOOL BOX Product Code H L I Price $2, $1, // SAMPLE BOX Product Code H L I Price $ // PIPE CUTTER Product Code L H APPLICABLE DIA. Price Ø6-Ø67 $ Ø40-Ø110 $ Ø6-Ø67 $ Ø40-Ø110 $1, // PIPE DEBURER Product Code L ØD APPLICABLE DIA. Price Ø12-Ø57 $ // HOLE DEBURER Product Code L APPLICABLE DIA. Price All $47.06 // HOLE DEBURER Product Code L ØD APPLICABLE DIA. Price Ø25 $ Ø40-Ø80 $ DN63-DN200 $51.76
32 TOOL. // DRILL BIT Product Code L MATING DRILL BIT APPLICABLE DIA. Price Ø25-Ø80 $48.63 // MARKER Product Code L APPLICABLE DIA. Price Ø25-Ø100 $78.43 // SPANNER Product Code L APPLICABLE DIA. Price Ø20-Ø25 $ Ø40 $ Ø50 $ Ø63 $ Ø80 $87.84 // MALE THREAD SPANNER Product Code APPLICABLE DIA. Price DN20-DN25 $ DN40 $ DN40 $ DN50 $ DN50 $ DN63 $ DN80 $ // THREAD SPANNER Product Code APPLICABLE DIA. Price DN20-DN80 $ *The sapanner is used to tighten the threaded connector, such as // PIPE LUGGING MACHINE APPLICABLE DIA. Price DN100-DN200 $6, // PORTABLE PIPE CUTTING MACHINE APPLICABLE DIA. Price DN63-DN200 $12,509.80
33 FIXTURE ACCESSORIES. // TUBE CLIP Product Code ØD Ø1 L H Price M $ M $ M $ M $ M $ M $ M $ $ A $ M8 - - $ M8 - - $ M8 - - $ M8 - - $ M8 - - $8.63 // CLIP SPACER Product Code D a h Price $ $1.57 // STAINLESS STEEL CONNECTOR Product Code ØD1 ØD2 L Price "M 3/4"M 45 $ "M 1"F - $ "M 2"F - $ "M 1"F - $ "M 1"F - $ "M 1"F - $ /2F 1/4"M 33 $ M1/2 M1/4' - $ M3/4' F1/2' - $ M1' F1/2' - $4.71
34 FIXTURE ACCESSORIES. // ALUMINIUM ADAPTOR Product Code ØD1 ØD2 Price " 2"1/2 $ " 1"1/2' $ " 1"1/2 $ " 2' $76.86 // WATER DRAIN Product Code INLET SIZE Price /2 M $78.43 EAD-416 1/2" Float auto drain 16 bar $ *A ball valve is needed to install this water drain. // SQUARE STEEL Product Code L I H ØH Price $27.65 *The expansion is needed when the square steel is fixed on the concrete pillar. // WALL MOUNTING BRACKET Product Code L I H ØD2 Price *20 $ *20 $ *20 $28.82 * Two expansions are attached. // ADJUSTABLE BRACKET Product Code L Price $ $ * Two expansions are attached. // T-BOLT Product Code L ØD Price $ $9.75 *3 pices of M8 nutss are attached.
35 FIXTURE ACCESSORIES. // THREADED BOLT Product Code L ØD Price $ $9.75 *3 pices of M8 nutss are attached. // IRON EXPANSION Product Code ØD Price $0.06 M8*8 $ M8*12 $ $0.18 // SELF TAPPING SCREW AND PLASIC EXPANSION SCREW Product Code ØD Price M5.5*60 $ M5.5*35 $ M6*60 $0.24 // STEEL ROPE Product Code L Price M $ M $ $15.29 *1 piece of wire rope needs 4 clamps and 2 knots // GIRDER CLAMP Product Code ØD L I Price M $7.98 // FASTENER Product Code L I a b Price $5.10
36 FIXTURE ACCESSORIES. // UNIVERSAL CLAMP Product Code ØD Price " $ " $2.20 // UNIVERSAL CLAMP SUSPENDER Product Code H I Ø1 Ø2 Price m8 m6 $0.94 // PNEUMATIC FITTINGS Price $ $ $3.29 * / match // MANIFOLDS Product Code Description Price TB3NO 3 ways swivel with 3nitto style one touch couplings $60.00 QC-30BNO 3 way manifold with 3 nitto style one touch couplings $41.00 QC-40NO 4 way manifold with 4 nitto style one touch couplings $ $ $ $21.18 ANYTHING. ANYWHERE. With over 30 years of global engineering expertise, CAPS offer best-in-class industrial products for Australia s often harsh environmental conditions. With thirteen branch locations nationwide, CAPS can deliver whatever you need, wherever you need it.
37 FIXTURE ACCESSORIES. // FAST INSERTION TYPE VORTEX FLOWMETER OTHER ACCESSORIES. Product Code D Description Price DN DN DN DN DN DN150 Lithium Battery built in Male threaded flange, threaded nipple socket, flange bolts and flange gasket are attached Lithium Battery built in Male threaded flange, threaded nipple socket, flange bolts and flange gasket are attached Lithium Battery built in Male threaded flange, threaded nipple socket, flange bolts and flange gasket are attached Lithium Battery built in Male threaded flange, threaded nipple socket, flange bolts and flange gasket are attached Lithium Battery built in Male threaded flange, threaded nipple socket, flange bolts and flange gasket are attached Lithium Battery built in Male threaded flange, threaded nipple socket, flange bolts and flange gasket are attached $1, $1, $1, $2, // FILTER REGULATOR LUBRICATOR Product Code Description Price C /4" Air Filter, Regulator & Lubricator $84.00 C /8" Air Filter, Regulator & Lubricator $84.00 C /2" Air Filter, Regulator & Lubricator $84.00 C /4" Air Filter, Regulator $55.00 C /8" Air Filter, Regulator $55.00 C /2" Air Filter, Regulator $55.00 C /4" Lubricator $53.00 C /8" Lubricator $53.00 C /2" Lubricator $53.00 C /4" Regulator $53.00 C /8" Regulator $53.00 C /2" Regulator $53.00
38 OTHER ACCESSORIES. // AIR COUPLINGS NITTO STYLE Product Code Description Price 20SM Coupler - one touch - 1/4" male $ SM Coupler - one touch - 3/8" male $ SM Coupler - one touch - 1/2" male $ SF Coupler - one touch - 1/4" female $ SF Coupler - one touch - 3/8" female $ SF Coupler - one touch - 1/2" female $ SH Coupler - one touch - 5/16 hose tail $ SH Coupler - one touch - 3/8" hose tail $ SH Coupler - one touch - 1/2" hose tail $ PM Plug - 1/4" male - Nitto $ PM Plug - 3/8" male - Nitto $ PM Plug - 1/2" male - Nitto $ PH Plug - 5/16" hose - Nitto $ PH Plug - 3/8" hose - Nitto $ PH Plug - 1/2" hose - Nitto $ PF Plug - 1/4" female - Nitto $ PF Plug - 3/8" female - Nitto $ PF Plug - 1/2" female - Nitto $ PMS Swivel plug 1/4 male $ PMS Swivel plug 3/8 male $ PMS Swivel plug 1/2 male $ phs1 swivel plug 5/16 hose $ phs1 swivel plug 3/8 hose $ phs1 swivel plug 1/2 hose $ PFS1 swivel plug 1/4 female $12.90 ANYTHING. ANYWHERE. With over 30 years of global engineering expertise, CAPS offer best-in-class industrial products for Australia s often harsh environmental conditions. With thirteen branch locations nationwide, CAPS can deliver whatever you need, wherever you need it.
39 OTHER ACCESSORIES. // MINSUP COUPLINGS Product Code Description Price minsupm3/8 minsup claw coupling 3/8 male $15.60 minsupm1/2 minsup claw coupling 1/2 male $12.00 minsupm3/4 minsup claw coupling 3/4 male $12.20 minsupcc01m minsup claw coupling 1" male $11.40 minsupm11/4 Minsup claw coupling 1 1/4 bsp male $16.50 minsupf3/8 minsup claw coupling 3/8 female $15.60 minsupf1/2 minsup claw coupling 1/2 female $12.00 minsupf3/4 minsup claw coupling 3/4 female $12.20 minsupcc01f minsup claw coupling 1" female $12.40 minsupm3/8 minsup claw coupling 3/8 barb $15.60 minsupcc12b minsup claw coupling 1/2 barb $11.10 minsupcc34b minsup claw coupling 3/4 barb $12.20 minsupcc01b minsup claw coupling 1" barb $11.20 minsupcc11/4b minsup claw coupling 1-1/4 barb $16.50 minsuphsc12 minsup bolt clamp to suit 1/2" hose $12.26 minsupdbhc12 Minsup 1/2 double bolt hose clamp $9.11 minsuphsc34 minsup 3/4 hose safety clamp $13.40 minsupdbhc34 minsup 3/4 double bolt hose clamp $11.70 minsuphsc1 minsup 1" bolt clamp $13.97 minsupdbhc1 Minsup 1" double bolt clamp $10.51 minsuphsc11/2 minsup safety boolt clamp without chain to suit 1 1/2" hose $30.02 minsuphscw2 minsup safety boolt clamp without chain to suit 2" hose $37.62 minsuphscwc11/2 minsup safety boolt clamp with chain to suit 1 1/2" hose $52.06 minsuphscwc2 minsup safety boolt clamp with chain to suit 2" hose $58.22 minsupcc00be minsup claw coupling blank end $16.50 minsupcc3w standard 3 way $44.50 cmp000 Minsup Ruber seal (bags 50) $1.19 Locking pin Minsup locking pin (bags 50) $0.36
40 OTHER ACCESSORIES. // AIR HOSE WITH COUPLINGS & PLUG Product Code Description Price C mm PVC Multiflex air hose x 15 mt complete with Nitto style couplings $51.08 C mm PVC Multiflex air hose x 20 mt complete with NItto style couplings $66.00 c mm PVC Multiflex air hose x 30 mt complete with Nitto style couplings $88.00 c mm PVC Multiflex air hose x 15 mt complete with Nitto style couplings $77.34 c mm PVC Multiflex air hose x 20 mt complete with Nitto style couplings $92.54 c mm PVC Multiflex air hose x 30` mt complete with Nitto style couplings $ c mt x 3/4 Multiflex hose assembly with minsup couplings $ // HOSE REELS Product Code Description Price c20522 Hose Real (6.5mmx10mmx15M) $ c20523 Auto PVC Hose Reel (7x12x15M) $ c20797 HR PU hose 8mm x 30Mt swivel base $ c HR PU hose 9.5mm x 30Mt swivel base $ // ELECTRONIC DRAIN Product Code Description Price EAD230v16b14 1/4"16bar 230v auto drain $ EAD230v16b38 3/8"16bar 230v auto drain $ EAD230v16b12 1/2"16bar 230v auto drain $ EAD24v16b12 1/2"16bar 24v auto drain $ EAD230V16B12-S 1/2" 16 bar 230v auto drain stainless steel $ EAD230V40B14 1/4" 40bar 230v auto drain $ EAD230V80B14 1/4" 80 bar 230v auto drain $ Drainall /2"bsp 16 bar $1, ESD100 1/2" 16 bar Conquest Zero loss drains up to 18.5kw $ ESD333 1/2" 16 bar Conquest Zero loss drains up to 55kw $ ESD1000 1/2" 16 bar Conquest Zero loss drains up to 160kw 2 stage $ ESD5277 1/2" 16 bar Conquest Zero loss drains above 160kw 2 stage $1,205.00
41 OTHER ACCESSORIES. // PRESSURE GUAGES Product Code Description Price PG10R350 1/8" 50mm face 0-150psi rear connection $23.37 PG16R350 1/8" 50mm face 0-230psi rear connection $23.37 PG10R650 1/4" 50mm face 0-150psi rear connection $23.37 PG16R650 1/4" 50mm face 0-230psi rear connection $23.37 PG16B650 1/4" 50mm face 0-230psi bottom connection $23.37 PG16R680 1/4" 80mm face 0-230psi rear connection $29.90 PG16B680 1/4" 80mm face 0-230psi bottom connection $28.90 PG16B /8" 100mm face 0-230psi rear connection $28.90 PG16R /8" 100mm face 0-230psi bottom connection $29.90 // WATER FILTER Product Code Description Price CE025 1/2" BSP filter 53cfm available with filter grade P,U,H,C $ CE041 3/4" BSP filter 88cfm available with filter grade P,U,H,C $ CE062 1" BSP filter 132cfm avaialble with filter grade P,U,H,C $ CE112 11/4" BSP filter 238cfm avaialble with filter grade P,U,H,C $ CE /2" BSP filter 375cfm avaialble with filter grade P,U,H,C $ CE /2" BSP filter 494 cfm avaialble with filter grade P,U,H,C $1, CE343 2" BSP filter 727cfm avaialble with filter grade P,U,H,C $1, CE /2" BSP filter 1090 cfm avaialble with filter grade P,U,H,C $1, CK3-15B-OR Connection Kit - 1/2" Steel $49.00 CK4-20R Connection Kit - 3/4" Steel $55.00 CK4-25R Connection Kit - 1" Steel $64.00 CK4-40R Connection Kit - 1-1/2" Steel $80.00 CK4-50R Connection Kit - 2" Steel $ CK3-65B Connection Kit - 2-1/2" Steel $ CK3-80B Connection Kit - 3" Steel $ MB1030 Filter Mount Kit - CE & G10 to G30 $17.00 MB55220 Filter Mount Kit - CE & G55 to G220 $25.00 FAD01C-FCA DP Gauge with VFC Alarm (IP54) $200.00
42 OTHER ACCESSORIES. // MONITORING Product Code Description Price FA400 Dew point sensor / display $2, Cable 5M with M12 Conn x 1 $ Service kit for sensor config & software $ Measuring Chamber $ FA416 Dew point Switch $1, Pressure Sensor $ // RECEIVERS Product Code Description Price VR500-SR 500lt vertical receiver VR850-SR 850lt vertical receiver VR1200-SR 1200lt vertical receiver // RECEIVER KITS Product Code Description Price MART-1 MART-2 MART-3 MART-4 receiver kit to suit VR100 receiver kit to suit VR150,300,350 receiver kit to suit VR400,450,500,600,700,800 receiver kit to suit VR1000,1200,1500,1800 MART-5 receiver kit to suit VR MART-6 receiver kit to suit VR MART-6 receiver kit to suit VR ANYTHING. ANYWHERE. With over 30 years of global engineering expertise, CAPS offer best-in-class industrial products for Australia s often harsh environmental conditions. With thirteen branch locations nationwide, CAPS can deliver whatever you need, wherever you need it.
43 OTHER ACCESSORIES. // SHUT OFF SAFETY VALVE Product Code Description Price SCVL2-BSP cut off 23-29psi 1/4 bsp R1/4 to g1/4 $ SCVL3-BSP cut off 39-47psi 3/8 bsp R3/8 to g3/8 $ SCVS3-BSP cut off 52-65psi 3/8bsp R3/8 to g3/8 $ SCVM4-BSP cut off 70-78psi 1/2 bsp R1/2 to g1/2 $ SCVS4-BSP cut off 80-96psi 1/2 bsp R1/2 to g1/2 $ SCVL6-BSP cut off 72-88psi 3/4 bsp R3/4 to g3/4 $ SCVR6-BSP cut off psi 3/4 bsp R3/4 to g3/4 $ SCVJ6-BSP cut off psi 3/4 bsp R3/4 to g3/4 $ SCVS6-BSP cut off psi 3/4 bsp R3/4 to g3/4 $ SCVH6-BSP cut off psi 3/4 bsp R3/4 to g3/4 $ SCVL8-BSP cut off psi 1 bsp R1 to g1 $ SCVM8-BSP cut off psi 1 bsp R1 to g1 $ SCVS8-BSP cut off psi 1 bsp R1 to g1 $ SCVH8-BSP cut off psi 1 bsp R1 to g1 $ SCVL10-BSP cut off psi 1-1/4 bsp R1-1/4 to g1-1/4 $ SCVM10-BSP cut off psi 1-1/4 bsp R1-1/4 to g1-1/4 $ SCVS10-BSP cut off psi 1-1/4 bsp R1-1/4 to g1-1/4 $ SCVH10-BSP cut off psi 1-1/4 bsp R1-1/4 to g1-1/4 $ SCVL12-BSP cut off psi 1-1/2 bsp R1-1/2 to g1-1/2 $1, SCVM12-BSP cut off psi 1-1/2 bsp R1-1/2 to g1-1/2 $1, SCVS12-BSP cut off psi 1-1/2 bsp R1-1/2 to g1-1/2 $1, SCVH12-BSP cut off psi 1-1/2 bsp R1-1/2 to g1-1/2 $1, SCVM16-BSP cut off psi 2 bsp R2 to g2 $1, SCVS16-BSP cut off psi 2 bsp R2 to g2 $ SCVH16-BSP cut off psi 2 bsp R2 to g2 $1, ANYTHING. ANYWHERE. With over 30 years of global engineering expertise, CAPS offer best-in-class industrial products for Australia s often harsh environmental conditions. With thirteen branch locations nationwide, CAPS can deliver whatever you need, wherever you need it.
44 OTHER ACCESSORIES. // BALANCERS Product Code Description Price BLD1 BALANCER cable with hook 0.4-1kg 1600 lift $87.93 BLD2 BALANCER cable with hook 1-2kg 1600 lift $87.93 BLD3 BALANCER cable with hook 2-3kg 1600 lift $98.47 BHR-15 BALANCER 0.68kg kg 1/4" nipple 1295mm lift $ BHR-25 BALANCER kg 1/4" nipple 1295mm lift $ BHR-8 BALANCER kg 1/4"bsp 1295mm lift $ BMDS-2 BALANCER mid duty 1-2.5kg 2000mm lift $ BMDS-4 BALANCER mid duty 2-4kg 2000mm lift $ BMDS-6 BALANCER mid duty 4-6kg 2000mm lift $ BMDS-8 BALANCER mid duty mm lift $ BMDLN-4 BALANCER med duty locking 2-4 kg 2500mm lift $ BMDLN-6 BALANCER med duty locking 4-6 kg 2500mm lift $ BMDLN-8 BALANCER med duty locking 6-8 kg 2500mm lift $ BMDLN-10 BALANCER med duty locking 8-10 kg 2500mm lift $ BMDLN-12 BALANCER med duty locking kg 2500mm lift $ BHD-15 BALANCER H/Duty 10-15kg 2000mm lift $1, BHD-20 BALANCER H/Duty 15-20kg 2000mm lift $1, BHD-25 BALANCER H/Duty 20-25kg 2000mm lift $1, BHD-30 BALANCER H/Duty 25-30kg 2000mm lift $1, BHD-35 BALANCER H/Duty 30-35kg 2000mm lift $1, BHD-45 BALANCER H/Duty 35-45kg 2000mm lift $ BHD-55 BALANCER H/Duty 45-55kg 2000mm lift $1, BHD-65 BALANCER H/Duty 55-65kg 2000mm lift $1, BSD-20 BALANCER Super duty 15-20kg 2500mm lift $2, BSD-30 BALANCER Super duty 20-30kg 2500mm lift $2, BSD-40 BALANCER Super duty 30-40kg 2500mm lift $2, BSD-50 BALANCER Super duty kg 2500mm lift $2, BSD-60 BALANCER Super duty 50-60kg 2500mm lift $2, BSD-70 BALANCER Super duty kg 2500mm lift $2, BSD-80 BALANCER Super duty kg 2500mm lift $2, BSD-90 BALANCER Super duty 80-90kg 2500mm lift $2, BSD-100 BALANCER Super duty kg 2500mm lift $3, BSD-120 BALANCER Super duty kgkg 2500mm lift $3, BSD-140 BALANCER Super duty kg 2500mm lift $3, BSD-150 BALANCER Super duty kg 2500mm lift $3, BSD-165 BALANCER Super duty kg 2500mm lift $4, BSDL-20 BALANCER Super duty 15-20kg 3000mm lift $2, BSDL-25 BALANCER Super duty 20-25kg 3000mm lift $2, BSDL-35 BALANCER Super duty 25-35kg 3000mm lift $2, BSDL-45 BALANCER Super duty 35-45kg 3000mm lift $2, BSDL-50 BALANCER Super duty 40-50kg 3000mm lift $2, BSDL-60 BALANCER Super duty 50-60kg 3000mm lift $2, BSDL-70 BALANCER Super duty 60 x 70kg 3000mm lift $2,869.61
45 OTHER ACCESSORIES. // BALANCERS CONT. Product Code Description Price BSDL-80 BALANCER Super duty 70-80kg 3000mm lift $2, BSDL-90 BALANCER Super duty 80-90kg 3000mm lift $3, BSDL-100 BALANCER Super duty kg 3000mm lift $3, BSDL-115 BALANCER Super duty kg 3000mm lift $4, BSDL-130 BALANCER Super duty kg 3000mm lift $4, BSDL-140 BALANCER Super duty kg 3000mm lift $4, BSDL-150 BALANCER Super duty kg 3000mm lift $4, // XXXX
46 // SMARTER SOLUTIONS ADELAIDE 1 Streiff Road Wingfield SA (8) BERRIMAH 2 Pruen Road Berrimah NT (8) BRISBANE 62 Westgate Street Wacol QLD (7) BROOME 6 Ord Way Broome WA (8) DARWIN 19 Toupein Road Palmerston NT (8) KALGOORLIE 25 Kakarra Road Kalgoorlie WA (8) KUNUNURRA Ivanhoe Road Kununurra WA (08) MACKAY Titanium Drive Paget QLD (7) MELBOURNE Stamford Road Oakleigh VIC (3) NEWCASTLE 133 Tomago Road Tomago NSW (2) PERTH 185 Planet Street Welshpool WA (8) SYDNEY 68 Long Street Smithfield NSW (2) WINNELLIE 135 Winnellie Road Winnellie NT (8) SERVICE info@capsaust.com.au caps.com.au
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