PRICE LIST. Agitators for Liquid Manure & Biogas. valid from September 1, 2012

Transcription

1 SUMA Rührtechnik GmbH Martinszeller Str. 21 DE Sulzberg Telefon / Telefax / info@suma.de PRICE LIST Agitators for Liquid Manure & Biogas valid from September 1, 2012 Our delivery, payment and warranty terms apply for sales. Subject to design changes. This price list supersedes all previous ones. All prices are without statutory VAT

2 AGRAR GIANTMIX Z3 HYU / Z3 WEU for open and closed containers Z3 HYU in an open pit Z3 HYU in a covered pit Giantmix Z3 HYU The Giantmix Z3 HY with universal hitch frame U is a tractor driven agitator that is known for by its ease of handling, smooth running components and high efficiency. The bearing technology (taper roller bearing) allows the transfer of the thrust forces to the propeller shaft (galvanized, Ø100 x 3.0 mm) or frame. This allows our mixer to operate at 1000 rpm. Additionally our design is modular which makes it is easy to access all internal components for parts replacement. The connection to the tractor is made via a hitch and lower link. Giantmix Z3 HYU Giantmix Z3 WEU with trolley Giantmix Z3 WEU This model is same as the Giantmix Z3 HYU, but includes a reversing gear unit (WE) for bidirectional rotation. This is particularly advantageous in the case of difficult applications and square containers. The rotation direction can be changed by reversing the universal drive shaft connections. Price for GIANTMIX Z3 with UNIVERSAL HITCH FRAME, support, Wedi standard seal and propeller Price in PIPE LENGTH 3.50 m 4.00 m 4.50 m 5.00 m 5.50 m Z3 HYU 2, , , , , Z3 WEU 3, , , , , Price for TROLLEY / Giantmix Z3 Type Price in Trolley for the Giantmix Z3 The Giantmix Z3 with universal hitch frame can be easily pushed by hand with the aid of the trolley. Particularly advantageous, if for example the Giantmix is to be stored in an equipment shed. Propeller A selection of galvanized push and pull propellers in various sizes (see page 7) are available. Power requirement at 1000 rpm.: Ø 480 mm (approx. 60 HP / 44 kw) Ø 520 mm (approx. 82 HP / 60 kw) Ø 560 mm (approx. 98 HP / 72 kw) Ø 580 mm (approx. 120 HP / 88 kw) Trolley Z

3 GIANTMIX Z3 / FR installed stationary for elevated tanks AGRAR Giantmix Z3 HY with installation console and rubber compression seal Giantmix FR with installation console and rubber compression seal Stationary Installation The stationary installation of the Giantmix Z3 HY through the container wall is an economical alternative for agitating in elevated liquid manure tanks. A tapping drill hole with Ø of 200 mm is required for installation with concrete containers. This tap drill hole should be on the same level as the power take-off on the tractor and be offset sideways by away from the center depending on the container size. Price for Giantmix Z3 HY/ FR for stationary installation: Type Giantmix Z3 HY with 2.0 m tube galvanized w/ Wedi seal and propeller D560 galvanized Giantmix Z3 HY with 2.0 m pipe V2A w/ GLRD seal and propeller D560 in V2A Giantmix Z3 HY with 2.0 m pipe V2A w/ Wedi seal and propeller D560 in V2A Giantmix FR 3 stationary 11 kw with 2.5 m tube V2A (GLRD), protection hood and propeller D560 in V2A Giantmix FR 4 stationary 15 kw with 2.5 m tube V2A (GLRD), protection hood and propeller H580 in V2A Price 1, , , , , Rubber /compression seal Ø 200 with compression plates Console for installation with clamps, galvanized (see illustration) Sealing Bearing housing seal either Wedi (shaft seal rings) or GLRD (mechanical seal SiC-SiC). The pipe sealing ring is made of a special rubber compound (EPDM 70 shore) with compression plates. The agitator is stabilized with a support structure, which is fixed outside the elevated tank by means of a foundation. For seal monitoring the use of an oil surge tank is recommended. Max installation depth for the agitator and compression seal is 6.0 m. Oil / surge tank for checking the sealing Surcharge per 0.5 m extra for tube in V2A (4,0mm wall) Unilateral wide-angle drive shaft Price for Walterscheid drive shaft for Z3 and Z4 Rubber compression ring seal Ø 200 Use for Type Price Z3 Z3 Z4 Z4 Normal drive shaft W 2400 (L=860) 96 kw (130 HP) at 1000 rpm Unilateral wide-angle drive shaft WWE 2480 (L=860) 96 kw (130 HP) at 1000 rpm Normal drive shaft W 2400 (L=860) 96 kw (130 HP) at 1000 rpm Unilateral wide-angle drive shaft WWE 2580 (L=1010) 162 kw (220 HP) at 1000 rpm

4 AGRAR GIANTMIX Z3 / MZR WITH GUIDE RAIL for ring and slalom channels Gripper clamp Suspension grommets / eyes Large agitator support Wall frame Support yoke Guide rail Wall cage Guide Rail The guide rail with wall cage can be permanently installed in a slalom system. The wall cage is attached to the channel wall aperture (75 x 75 cm). The Giantmix with the 70 cm wall frame can be slid into the guide rails. The pipe is secured by a gripper clamp and the wall frame is secured to the wall cage. Versions available: GIANTMIX Z3 HY for one rotational direction, mobile or stationary installation. Available with push or pull propellers Ø 520 or Ø 560 mm. Giantmix MZR GIANTMIX (with Wedi standard seal, enforced support, wall frame, propeller), MZR design has a 7 m connecting cable, however no switch. Price in TUBE LENGTH 4.00 m 4.50 m 5.00 m 5.50 m Z3 HY 2, , , , Z3 WE 2, , , , MZR 3 (11 kw) 6, , , , MZR 4 (15 kw) 6, , , , Guide rail, cpl (galvanized) Surcharges / Accessories for GIANTMIX Surcharge for sealing with mechanical seal SiC/SiC Surcharge for model of agitator pipe, propeller, wall frame with stainless steel support ( / V2A) Surcharge for model of guide rail with stainless steel wall cage ( / V2A) 1, , Manual reversing star-delta switch (for MZR 11 or 15 kw) GIANTMIX Z3 WE with reversing gear unit for optional bidirectional rotation. GIANTMIX MZR with a drive motor, PTO stub and H580 propellers (MZR3) or H580ES (MZR4) for optional electric or tractor-hitched operations. Optionally available are automatic or manual control system (page 12). Includes the connecting cable 7x4+2x1 mm². Additional Features For the stationary use of the Giantmix Z3 HY or Z3 WE the gripper clamp should be used for fastening. Suspension grommets/eyes are provided for easy transport e.g. with front loader (see page 7). The Giantmix MZR also contains one clamping and suspension grommet for fastening. For the mobile use of the Giantmix Z3 HY or Z3 WE, an optional universal hitch frame is available for attaching to the tractor (see page 6). Soft start controller with timer up to 15 kw (for MZR) 2, Oil / surge tank for checking the sealing

5 Function of Ring and Slalom Systems AGRAR Application A closed flow channel system for liquid manure ment to flow through the agitator in the enclosed system. Giantmix MZR Giantmix Z3 HY Initially, after switching on the agitator, the level drops at the leading edge of the propeller and rises somewhat on the other side, creating a level difference up to 40 cm ideally. Due to the flow and the gradient the floating and sinking layers of the manure make their way to the agitator for churning. Thick liquid manure does not flow very well and has a higher flow resistance, that s why a gradient is needed. On the contrary, thin liquid manure makes it harder to create and maintain a gradient. When constructing a flow channel, please note that narrow long channels are more beneficial than wide and short ones. Channel arrangement Cellar depth Depression Outside wall Stable floor Lintl Shaft length Example for 5.0 m agitator length However depending on the consistency of the liquid manure (high water content, a lot of litter / fodder residues), it may not be possible to maintain a gradient at large depths due to the consitency of the manure. Often the flow will occur at the center, thus floating layers are inadequately churned. This can be avoided by stirring the manure on a regular basis. For a chanel depth of approx m a depression of about 30 cm is recommended, in order for mixing to occur when levels are low. Recommended installation dimensions for guide rail with wall cage Shaft height Shaft length Agitator pipe length 1.80 m 3.55 m 4.00 m 2.00 m 4.00 m 4.50 m 2.20 m 4.45 m 5.00 m 2.40 m 4.90 m 5.50 m 5

6 AGRAR GIANTMIX Z3 Standard Version and Universal Hitch Frame Giantmix Z3 HY basic version Giantmix Z3 WE basic version Price in Standard / Basic Pricing of GIANTMIX Z3 (without frame, support and without propellers): TUBE LENGTH (galvanized) 3.50 m 4.00 m 4.50 m 5.00 m 5.50 m Z3 HY (Wedi) 1, , , , , Z3 WE (Wedi) 1, , , , , Surcharge Surcharge for mechanical seal SiC-SiC instead of standard seal Wedi Giantmix Z3 HY / Z3 WE Galvanized agitator pipe (Ø 100 mm), with multiple-bearing drive shaft, coupled on both ends. The propeller thrusting force is absorbed by two taper roller bearings. The bearing housing is flanged to the drive shaft as a complete unit. The intermediate bearings in the pipe are made of sintered metal. The drive head (power take-off connection) is also flanged to the shaft and contains double bearings. Standard sealing with high quality shaft seals (Wedi) that rotate on a hardened bushing prevents shaft wear. Galvanized power take-off guard and agitator are supported with fixing clamps. The propeller is screwed onto the hub to ease replacement. The Giantmix Z3 HY is designed to rotate one direction. The Giantmix Z3 WE has a reversing gear unit (WE) for optional pull and push agitation. The rotation direction can be changed by reversing the universal drive shaft connections. Universal hitch frame for Giantmix Z3 Universal hitch frame for Giantmix Z3 Type Price in Universal hitch frame (LG=100) for tube length of 3.50 m 794,00 An optional mechanical seal (GLRD) is available for the Z3 with high grade SiC/SiC ceramic rings. Pricing upon request. Universal hitch frame This frame is for universal use of your Giantmix Z3 pipe. The base frame is made of galvanized rectangular tubing 80/40/4, with an eccentric bolt (with safety chain) and arrester cable. The cross shaft connection is screwed to the base frame and adjustable for different lower link lengths. The supporting yoke can be adjusted to the different tractor sizes (hitch - lower link) and secured on the base frame with socket pins. Universal hitch frame (LG=125) for tube length of 4.00 m 809,00 Universal hitch frame (LG=150) for tube length of 4.50 to 5.50 m 833,00 6

7 Agitator Blades and Accessories for Giantmix Z3 AGRAR Price for type Pull propeller S Push propeller D Hochleistungsflügel HD Propeller for Giantmix Galvanized steel Hardened or stainless steel (V2A) Power requirement at 1000 rpm. D/S kw (60 HP) D/S kw (82 HP) D/S kw (98 HP) HD kw (120 HP) HD kw (136 HP) HD kw (177 HP) HD kw (218 HP) Propellers We have different propeller sizes for the Giantmix Z3, intended for different applications. Each propeller is designed for pull (S) or push (D) agitation. When considering a type S or D propeller remember that maximum mixing is only achieved in the intended direction. Pull propellers are only available up to 560 mm dia. In addition, we have a high performance propeller (H), that can only be used for push agitation due to its shape. For upgrading D-propellers to H-propellers an extended support may be necessary. For abrasive applications, the propellers can also be provided in hardened design, with an up to 3 times greater durability in comparison to the galvanized design. (A) Protective ring (B) Gripper clamp (C) Wall frame 70x70 cm - Ø 60 cm (D) Support (E) Suspension grommets / eyes (F) Z3 support reinforced for the wall frame Individual positions for Z3 accessories Type Price in (A) Protective ring Z3 Ø72/Ø62 cm (galvanized) (B) Gripper clamp Z3 (galvanized) (C) Wall frame Z3 (70 x 70 cm, galvanized) suitable for support Z3, reinforced (D) Agitator support Z3 (galvanized) (E) Suspension grommet Z3 (galvanized) (F) Agitator support Z3, reinforced for wall frame (galvanized) Special wall frame Z3 (70 x 70 cm, galvanized) complete with double support Z3, reinforced The listed performance data in the table are approximate values for thin liquid manures. This can be up to 25 % less for thick liquid manures. Supports Depending on the application the Giantmix Z3 can be fitted with the following accessories: simple support - for regular use reinforced support - for slalom or regular use wall frame - for slalom applications gripper clamp - for fixing Giantmix to support bracket at guide rail suspension grommets - help with transport protective ring - all around protection for propeller and for use in concrete cones Different sizes and types of wall frame and support upon request available. 7

8 AGRAR Giantmix Z4 HYU with three point frame for open and closed pits Giantmix Z4 at an open pit Giantmix Z4 at a closed pit with pivoting cylinder Giantmix Z4 HYU with universal hitch frame The Giantmix Z4 HYU is a robust tractor driven agitator (piping Ø 120 mm) that is designed for use in open and closed pits. The matching design of the universal hitch frame provides absolute ease of operation. The advantages of the universal hitch frame lie in the combination of the 3-point hitch, the robust and proven design form and two parallel hydraulic cylinders for reach. Giantmix Z4 HYU with universal hitch frame The Giantmix Z4 is available with two different sealing systems. The model with the shaft sealing rings (Wedi) is recommended for occasional use. For longer operating times the mechanical seal (GLRD) with SiC/SiC ceramic rings is recommended. GIANTMIX Z4 HY complete assembly including propeller, universal hitch frame, support and 2 hydraulic cylinders, without drive shaft: Type Price in Z4 HYU 5,0 m (Wedi) 4, Z4 HYU 6,0 m (Wedi) 4, Z4 HYU 7,0 m (Wedi) mit Stabilisierungsdreieck 5, Surcharge / Accessories Price Surcharge for mechanical seal SiC-SiC instead of standard seal Surcharge for single acting hydraulic pivoting cylinder (essential for closed pits with 6.0 / 7.0 m tube length) Surcharge for reverse gear unit (see notice) Protective ring Z4 Ø92/Ø80 cm complete for 120 pipe (galvanized) Wall frame Z4 70x70 cm complete for 120 pipe (galvanized) For closed pits we have an optional pivoting cylinder and latch. Minimum opening on closed pits is 80x120 cm for 6.0 m pipe length or 80x150 cm for 7.0 m. As a further option there is a reversing gear unit for changing the rotational direction for push and pull agitation. Propeller A selection of galvanized propellers in different sizes are available. Power consumption at 1000 rpm.: Ø 560 mm (approx. 98 HP / 72 kw) Ø 580 mm (approx. 120 HP / 88 kw) Ø 620 mm (approx. 136 HP / 100 kw) Ø 660 mm (approx. 177 HP / 130 kw) Wall frame Z4 80x80 cm complete for 120 pipe (galvanized) Agitator support Z4 normal (contained in the series, omitted in case protective ring or wall frame is used.) Suspension grommet Z4 (galvanized)

9 Giantmix Z6 HYU with universal hitch frame for open pits and lagoons AGRAR Giantmix Z6 for manure management open pit Giantmix Z6 with protective ring Giantmix Z6 HYU The Giantmix Z6 has been built for high power tractors that agitate open pits and sludge lagoons with harsh operating conditions. The Giantmix Z6 was developed for tractors range with 240 HP and above, for performance, durability and a longer life. Giantmix Z4 with universal hitch frame and protective ring GIANTMIX Z6 HYU complete assembly including propeller H700, three point frame, hydraulic cylinder, support, without drive shaft: Type Price in Z6 HYU 7,5 m 10, Z6 HYU 9,0 m 12, Accessories Normal universal drive shaft W 2600 (L=1210) 1-3/4 (6 or 20 splines) 193 kw / 260 HP at 1000 rpm Preis 1, Protective ring Ø120/90 cm 1, Propeller MS 850 oder MS 720, galvanized Propeller MS 850 oder MS 720, hardend Support, galvanized Agitator pipe Agitator pipe (Ø x 6.3 mm) galvanized, with multiple-bearing drive shaft Ø70 mm, coupled at both sides. The propeller thrusting force is absorbed in the bearing housing (propeller side) by two 60/130 mm taper roller bearings. The drive shaft is sealed using a mechanical seal with SiC/SiC ceramic rings. The bearing housing is flanged to the drive shaft as a complete unit. The drive head with power take-off connection 1-3/4 (6-splines) is flanged to the shaft and has two 60/130 mm grooved ball bearings. The Giantmix Z6 HY is designed to rotate in one direction. PTO connection 1-3/4 with 20 splines available upon request. Universal hitch frame Base and hitch frames made from 120/60/6 galvanized rectangular tubing with two 90/40 hydraulic cylinders with a decline up to 45. Propeller There is a choice of Ø 700MS and Ø 850MS, high performance push propellers, with average pitch. Power requirement at 1000 rpm.: Ø 700 mm (approx. 218 HP / 160 kw) Ø 850 mm (approx. 272 HP / 200 kw) 9

10 AGRAR Submersible motor-driven agitator Optimix 2G Optimix 2G with 4-roller guide Optimix 2G (ATEX Zone 2) with 4-roller guide Optimix after was the job done Standard models of OPTIMIX with propellers, motor bracket for 80/100/120/150er square pipe, 10 m connection cable, without switch. Type Power RPM Propeller Price in 2G kw 250 Ø 580 mm 4, G kw 380 Ø 560 mm 4, G kw 380 Ø 620 mm 5, G kw 270 Ø 850 mm 7, Standard version Submersible motor-driven agitator (IP68-10 m) with temperature sensors in the windings and separate oil baths for motor, gear unit and drive end. The winding and rotor are optimally cooled by the oil bath inside the motor; which conducts the heat evenly throughout the housing. Each compartment is seperated by built in safety seals to prevent contamination. Drive shaft is sealed with a rotational independed mechanical seal with SiC/SiC faces. Our smooth running agitation performance is optimized by the bearing design. The axial force placed on the propeller are managed by 2 taper roller bearings, leading them through the agitator housing. The standard model is designed for a 400 V and 50 Hz mains supply. Special models are available upon request. Motor bracket with 4-roller guide system suitable for an 80/100/120 or 150 mm square tube, complete with 10 m connecting cable (7x4+2x1 mm²). A switch is not included. New is the position of the rope, now closer to the square mast, ensuring an optimal flow to the impeller. Of course, the previous position is also available. Accessories Soft start controller with timer automates the agitation intervals. Manual switch box also available for manual star-delta operation. Connecting cable 7x4 +2x1 mm² per additional meter Accessories Manual star-delta switch for 9 kw or 15 kw Start-up control with timer up to 15 kw 2, Start-up control with timer up to 25 kw 2, Surcharge for connecting cable Ø20 (7x4+2x1 mm²) per meter V2A cable clip (Ø20 mm) for cable guide on hauling cable, each Price for propeller in V2A or hardened on page 7 Soft start controller with timer 10

11 Guide Mast EV for Optimix UG, ECO and 2A AGRAR Optimix with EV3 dowel fixing Optimix with EV4 Guide Mast EV 1 The V2A guide mast 80/80/4 is clamped to the top and screwed to the bottom of the concrete tank with a (galvanized) bracket. The guide mast is permanently attached and the submersible mixer is pivotable up to 60. The removable gibbet with cable winch is installed above on the guide mast. This means that the weight of the motor load is on the pit floor and not on the container wall. The submersible motor is lowered on the guide mast using V2A Ø 6 mm cable. Optimix mit EV5 und Kabelführung Guide Mast EV3 Same as EV1, however it is manufactured in 100% stainless steel, intended for a dowel fixing on concrete tank wall. Guide Mast EV4 Same as EV3, except with roof support for fixing on concrete roofs. Optimix 2G with EV5, cable routing on the square piping and working platform with soft start controller Working platform to dowel fix to the concrete container Suspension mounting frame EV for SUMA submersible agitators Type Guide mast Price in EV1 (for clamping) for 4.0 m container depth 80x80x4 2, EV3 (for dowel fixing) for 4.0 m container depth 80x80x4 2, EV4 (ceiling bracket) for 4.0 m container depth 80x80x4 3, EV5 (for dowel fixing) for 6.0 m container depth (2G) 100x100x4 3, EV5 (for dowel fixing) for 6.0 m container depth (3G) 150x150x5 4, Guide Mast EV5 Floor support in which the V2A guide mast 100/100/4 is inserted and guided by a V2A wall bracket at the top. The lifting boom is mounted to the outside of the container wall so it can be rotated. This version can also be used on containers with foil covers. Side swivel range of the submersible motor is approx. 60. Standard model for up to 6.0 m container depths. Cable routing is placed on rear side of guide mast. Accessories Work platform 80 x 120 cm suitable for open and foil covered concrete containers. Surcharge / Accessories Surcharge per 0.5 m for guide mast 80x80x4 to 6.0 m Surcharge per 0.5 m for guide mast 100x100x4 to 8.0 m Galvanized work platform for concrete container 1,

12 AGRAR Optimix 2G with PVC seal plate for stationary use in the slalom system Optimix stationary The Optimix ECO with attached PVC plate is designed for stationary operation in ring and slalom channels. Installation can either be made together with Z rails on a wall aperture or into a wall slot with guide groove provided by the customer. Recommended size in cm For the standard model the PVC plate is 98 cm wide x 200 cm high and 30 mm thick. The flow ring and frame for the motor mount are made from coated galvanized steel. As a standard, 10 m of connecting cable is enclosed. Optimix 2G with PVC frame for stationary use in the slalom system OPTIMIX 2G with galvanized propellers, 10 m cable, complete with PVC seal plate (98 cm x 2.0 m) - without controller TYPE Price in 2G / stationary (9,0 kw) 6, G / stationary (15,0 kw) 6, Accessories Price in Z rails V2A (set with VA-dowel) Manual star-delta switch for 9 kw or 15 kw Start-up control with timer up to 15 kw 2, Price reduction for shorter PVC seal plate (1.0 m high)

13 Optimix mobile for closed containers AGRAR OPTIMIX - mobile The mobile submersible motor-driven agitator, with or without gear unit, is particularly suitable for operation with different liquid manure containers. The easy to move agitator is trollied to the pit opening, and lowered, using the cable winch. The maximum depth is 3.5 m. Stability is ensured by a cross-bar clamped onto the pit roof. The agitator is a unit completely ready for use. The side pivoting range is approx. 110 in each direction. The trolley on the standard model is 97 cm wide; the U75 has an alternative smaller model with a width of 57 cm. Pit opening For the Optimix U a minimum opening of 32 x 62 cm is required, for the Optimix UG requires an opening of 48 x 90 cm. Optimix UG with trolley in standard version Optimix U with narrow trolley and a telescopic design Overall height Sufficient ammount of space must be provided to set up the OPTIMIX. The space required to set up the device height is calculated from the lowering depth, measured from the upper edge of the pit plus 1.1 m. OPTIMIX - mobile model, completely ready-to-use, (motor, galvanized propeller, manual switch box, bracket, trolley) for pits up to 3.5 m deep Typ Propeller Preis U narrow* (7.5 kw - 1,450 U/min) Ø300 5, U Standard* (7.5 kw - 1,450 U/min) Ø300 6, UG Standard* (7.5 kw U/min) Ø480 7, Optional telescopic guide In case of limited roof height an optional telescopic guide pipe model can be supplied. The usable lowering depth (from the pit top edge) calculated roughly by: T = 2 (H - 1.0) H: maximum device height in meters T: lowering depth in meters Surcharge for telescope for U 75 (1,450 rpm) Surcharge for telescope for UG 75 (435 rpm) * Since the mobile version is customizable, the desired lowering depth or device height must be indicated during ordering. 13

14 AGRAR Recordmix - for smaller to medium sized pits Recordmix with suspension mounting frame EB2 Recordmix with standard trolley Recordmix with trolley - optional Standard version Electric motor flanged onto V2A mixing pipe (Ø 70 cm). The switch box contains a reversing star-delta switch (for bidirectional use) with a built-in motor circuit breaker and approx. 0.7 m cable. Plug is not included. The axial forces placed on the propeller are supported by two taper roller bearings leading through to the agitator s housing. Therefore the drive shaft will only experience torque when in operation. An effective shaft seal is made on the blade side using two high quality rotational shaft seals. To protect the shaft the rotational seals turn on a wearing bushing (no shaft wear). Rekordm Recordmix with suspension mounting frame - optional The agitator pipe and propeller supports are made of V2A stainless steel. The motor handle, trolley an suspension mounting frame are galvanized. Recordmix in standard version with V2A piping (1.4301) and with manual control switch, without trolley or suspension mounting frame Price in L2 (5.5 kw-1,450) Propeller Ø 275 L3 (7.5 kw-1,450) Propeller Ø 300 TUBE LENGTH 2.25 m 2.75 m 3.25 m 3.75 m 4.25 m 2, , , , , , , , , , Surcharges Surcharge for mechanical seal SiC/SiC and bearing house in V2A Surcharge for propeller in stainless steel V2A (1.4301) Accessories for RECORDMIX (galvanized) Accessories We have two trolley options, 58 or 100 cm wide. Also we have a suspension mounting frame EB2 with rackand-pinion jack and pivoting latch for elevated tanks. CAUTION: The Recordmix L3 may only be used together with the suspension mounting frame EB2 or with a stationary fixture (frame clamp for dowel fixing), that offer adequate stability against the high thrusting forces. Type Standard trolley: 100 cm wide (only for Recordmix L2 / 5.5 kw) Narrow trolley: 58 cm wide (only for Recordmix L2 / 5.5 kw) Frame clamp for dowel fixing Suspension mounting frame EB2 with rack-and-pinion jack for elevated tanks 1,

15 GIANTMIX FR for biogas plants BIOGAS Giantmix FR in concrete tank Giantmix FR with 30 seal plate Giantmix FR with live ring ±25 and power take-off for tractor-hitched operations Giantmix FR with slewing ring and rack-n-pinion Price for Giantmix FR in the standard version with sealing plate and propeller V2A, without controller - for biogas digester with internal Zone 1 and external Zone 2. Price in for Type Propeller TUBE LENGTH 3.00 m 4.00 m FR3-11 kw / 30 seal plate 9, , HD580 FR3-11 kw / slewing ring ±25 11, , FR4-15 kw / 30 seal plate 9, , HD620 FR4-15 kw / slewing ring ±25 11, , FR5-18,5 kw / 30 seal plate 10, , HD660 FR5-18,5 kw / slewing ring ±25 11, , FR6-22 kw / 30 seal plate 11, , HD700 FR6-22 kw / slewing ring ±25 12, , Surcharge for Thick-walled pipe V2A Ø x 5.7, per meter of pipe length Thick-walled pipe V4A Ø 101,6 x 5,7, per meter of pipe length Protective rain cover V2A for the electric motor Second sealing membrane for up to 1.5 m below liquid level 2 reinforced sealing membranes for up to 5 m below liquid level Power take-off guard with safety device (for tractor-hitched operations) Rack and pinion with winch instead of top link: on 30 plates on slewing ring design The installation is done from the outside through a min. opening of Ø 60 cm up to a max. of 70 x 70 cm in the container wall. (I.e. in the case of a subsequent installation the level only needs be lowered until it is below the installation opening.) Standard version Drive motor (ATEX, zone 2) with spur gear unit and PTO stub (equipped for tractor-hitched operations), 4.0 mm agitator pipe and propeller in ss 304 (V2A), top link for inclination adjustment, piping lead-through sealed by means of a technically tight rubber membrane made from EPDM60. The drive shaft is sealed by means of a mechanical seal with SiC/SiC ceramic rings; two taper roller bearings to absorb thrusting forces. The tubular shaft is fitted with intermediate bearings in the agitator pipe. Our unique scraper design includes a blader, that takes off fibres from the propeller, ensureing smooth and efficient running. A clear oil expansion reservoir serves as an indicatior for maintenance. Different versions available: Fixed sealing plate (98 x 98 cm) in ss 304 (V2A) with a fixed 30 displacement to the side of the propeller and galvanized joint device. Dynamic sealing frame (98 x 98 cm) and cover plate in ss 304 (V2A). Joint device, slewing ring ± 25 for lateral adjustment and rotatable console are galvanized. Versions Standard propeller speed is about 390 rpm at mains with 50 cycles. Low-speed version with 200 rpm upon request! Versions in ss 316 (V4A), as well as other plate sizes and lower power ratings or other pipe lengths are available upon request. 15

16 BIOGAS GIANTMIX FT for biogas plants Giantmix FT in Tank Giantmix FT mounted on tank wall Giantmix FT The Giantmix FT is an intermediate size between the FR and the AMT. The concept foresees the use of the new frame technology from the AMT in combination with the geared motor from the FR. The permanent technical sealing of the tube feedthrough is made possible by two flexible membranes made of EPDM, allowing the agitator to be used to a maximum depth of 5.0 m below the fill level. The agitator tube with Ø 160 x 5 mm (V2A steel) is available in tube lengths of 4.0 and 5.0 m. Giantmix FT with sealing flange 120x120cm, slewing plate ± 30 and hydraulic inclination adjustment Price for Giantmix FT (Zone 1 internal / Zone 2 external) and for Giantmix FZ (Zone 0 internal / Zone 1 external) in standard version with wall frame, sealing plate and propeller V2A, without controller. Price in for Type Propeller TUBE LENGTH 4,00 m 5,00 m FT 4 (15,0 kw) RPM HD , , FT 5 (18,5 kw) RPM HD , , FT 6 (22,0 kw) RPM HD , , FZ 4 (15,0 kw) RPM HD , , Surcharge for Protective rain cover V2A for the electric motor Power take-off guard with safety device (for tractor-hitched operations) Sealing plate (143 x 143 cm) instead of standard size Due to the zone separation by the sealing membranes, the mechanical part inside the fermenter is suitable for Zone 1 and outside for Zone 2, or on request also Zone 1. Special FZ version The FZ is a special modification of the FT for a Zone-0 fermenter interior with a Zone-1 exterior area. Sealing plate / Tank opening The FT or FZ is delivered as standard with a sealing plate made of V2A steel (1,200 x 1,200 x 8 mm). The agitator is additionally adjustable by ± 30 on the lateral swivel plate. The inclination of the agitator is hydraulically and infinitely variable up to about 30. For installation, an opening in the tank wall is required with the following dimensions: 80 x 80 cm for a wall frame measuring 120 x 120cm 100 x 100 cm for a wall frame measuring 143 x 143cm Propeller The propellers are available in V2A steel or fully hardened (for abrasive substrates). Versions in V4A steel (1.4571), lower performances and other tube lengths available on request. 16

17 GIANTMIX AMT for biogas plants BIOGAS Giantmix AMT Drive motor (ATEX Zone 2) in power stages 18.5 kw (130 rpm) und 28 kw (270 rpm) Giantmix AMT mounted on tank wall Giantmix AMT in tank Giantmix AMT available with fast-speed or low-speed motor, spur gear unit (75 db), up to 6.5 meter pipe length, pipe-ø220 mm in V4A, with slewing ring ±25, hydraulic inclination adjustment, usable for up to 8 m below fill level. Pricing for Giantmix AMT with reinforcing frame V2A, slewing ring ±25 galvanized, agitator pipe V4A Ø 220 x 8.2 mm, hydraulic height adjustment, TYPE AMT 7 (28 kw / ATEX Zone 2) m pipe length, Push propeller MS Ø 850 mm hardened steel with 270 rpm at 50 Hz AMT 5 (18.5 kw / ATEX Zone 2) m pipe length Push propeller MS Ø 1200 mm hardened steel with 130 rpm at 50 Hz Different electrical specifications are available upon request. Price in 24, , The agitator pipe Ø220 mm ss 316 (V4A) is up to 6.5 m long and has a wall strength of 8.2 mm. The high performance push propeller is made of hardened steel. A hydraulic cylinder with manual pump is used for the height adjustment. The side agitating direction is already preset at about 15 left (or right) and can be modified additionally ±25 at the slewing ring. The gas and liquid sealing of the pipe leadthrough is done with a reinforced sealing membrane, which is approved for an installation depths up to 8 m. This membrane is attached to a sealing plate and screwed onto a sealing box 143 x 143 cm with 8 mm wall thickness (V2A). This allows the mixer to be removed for maintenance w/o disturbing the sealing on the tank wall. Joint device, slewing ring and rotatable console are galvanized. The drive shaft is sealed using a mechanical seal with SiC/SiC ceramic rings. The drive shaft in the agitator pipe is fitted with intermediate bearings. The oil expansion container serves for visual maintenance monitoring. The scope of delivery does not include a cable or a controller. The use of a frequency converter is recommended. Technical data: Operational voltage 400/690V Drive power 28 kw or 18.5 kw Nominal current 52 A (SL) or 38 A (LL) Motor speed rpm or 730 rpm Propeller speed 270 rpm or 130 rpm Power factor cos =0.85 Drive i=5.35 Ingress Protection IP55 Mixer weights about 1,300 kg 17

18 BIOGAS Optimix 2G and 2A for biogas plants with gas-tight wall lead-through Guide mast Guide mast 100/100/4 with floor joint for up to 8.0 meter depth, includes pulley unit for the hauling cable and wall holder with gas tight cable leadthrough. Height adjustment is performed by means of a Ø 8 mm V4A hauling cable on an exterior cable winch. Two different versions are available: Gastight pivoting mast, build in ss 316 (1.4571) with a lateral adjustment range ±120, operated from the outside and 120 cm clearance between mast and wall Stationary mast with gastight wallmount in ss 304 (1.4301) with lateral tilt preset within a range of ±60 and 60 cm clearance Optimix type 2A (stainless steel) with pivoting sliding mast and with gas-tight cable lead-through. Optimix and sliding mast with gastight wall lead-through, with propeller V2A, 10 m connecting cable, without controller. Type Optimix 2G GGG40 (9 kw ATEX Zone 2 - propeller D560 V2A) with motor suspension in 4-roller system alternatively for 80 / 100 or 120 mm guide mast Optimix 2G GGG40 (15 kw ATEX Zone 2 - propeller H620 V2A) with motor suspension in 4-roller system alternatively for 80 / 100 / 120 or 150 mm guide mast Optimix 2A (13.5 kw ATEX Zone 1 - propeller H620 V2A) with motor suspension in 4-roller system alternatively for 80 or 100 mm guide mast MGD - Stationary mast 100 x 100 x 4 mm V2A for 6.0 m containers with gastight wall lead-through (60 cm distance), agitator height adjustable from the exterior, lateral alignment preset MGD - Pivoting mast 100 x 100 x 4 mm V4A for 6.0 m containers with gastight wall lead-through (120 cm distance), agitator horizontally and laterally adjustable from outside Surcharge Price in 5, , , , , Patented design The electrical cable guiding system is our patented design. The cable is guided at the rear of the mast along a 6.0 m guide pipe, on which cable clips are slide-mounted. The cable clips can be inserted easily onto the cable guide mast for flaking of the electric cable. Surcharge for connecting cable Ø20 (7x4 +2x1 mm²), per additional meter Additional price for shielded connecting cable Ø20 (7x4+4x1 mm²), per meter instead of standard cable 5.50 Surcharge for height indication on rope-winch Optimix with stationary mast, gastight wallmount (60 cm) and cable lead-through at the square pipe. 18

19 Optimix 3G for biogas plant with gas-tight wall lead-through BIOGAS Optimix 3G on guide mast Optimix 3G with guide mast and gas-tight wall lead-through (MGD) Optimix 3G The Optimix 3G has been designed for higher performance, continous operation and has streamline design. The mixer has 25.0 kw nominal output, during intermittent duty up to 28.7 kw (S3-40% duty cycle). The epicyclic gear (i=5.35) is designed for 30 kw and turns the propeller with about 270 rpm (50 Hz). Temperature sensors (PTC 130) have been installed to ensure safe operation. Optimix 3G with gas-tight wall lead-through and adjustment (120 cm) from the outside, for closed containers Gas-tight ceiling lead-through (GDD) and adjustment from the outside, with observation bulls-eye. Optimix 3G with propeller, 10 m power cable (w/o controll box) and suspension mounting frame with 150 mm glide mast Type Optimix 3G GGG40 (25 kw ATEX zone 2 - propeller H850 MS galvanized) with motor bracket in 4-roller system suitable for a 150 mm guide mast MGD - Sliding mast 150 x 150 x 5 mm V4A for 6.0 m container with gastight wall lead-through (120 cm distance), agitator horizontally and laterally adjustable from outside GDD - Sliding mast 150 x 150 x 5 mm V4A for 6.0 m container with gastight ceiling lead-through, agitator horizontally and laterally adjustable from outside Surcharge Height indidation with conversion table Price in 7, , , Cable clips V4A with a carabiner for the connecting cable Ø 25 mm Surcharge for connecting cable Ø25 (4x10+4x1 mm²) per meter Surcharge per 0.5 m for guide mast 150x150x5 up to 10 m Surcharge for height indication on rope-winch Additional Features Motor protection IP m. The standard 4-pole motor has a high degree of efficiency and thereby a small nominal power input of 48 A (at 400 V, 50 Hz). The drive shaft ø 45 mm is protected by a mechanical seal with SiC / SiC ceramic rings. Thrusting forces are transferred to the motor housing by two taper roller bearings. Due to the motor bracket with 4-roller guide that is integrated in the housing the Optimix 3G can be used for up to a 150 mm guide mast. As a standard, the Optimix 3G is delivered with a 10 m connection cable Ø 25 mm (4x10+4x1 mm²), however without a switch. A softstart or a frequency converter is required to turn on/off the Optimix 3G. Technical data for the motor / drive: Operational voltage 400 V (50 Hz) Nominal output 25 kw Nominal current 48.0 A Power factor cos 0.84 Rotation speed 270 rpm Push propeller MS Ø 850 mm Weight 260 kg Different electrical specifications are available upon request. Start-up control with timer up to 25 kw 2,

20 GENERAL TERMS AND CONDITIONS OF SALE, DELIVERY, PAYMENT AND WARRANTY (Effective: 07/2012) 1. Scope of application These General Business Terms and Conditions apply to all our of our deliveries and services. These General Business Terms and Conditions shall also apply to all addendum orders and follow-up orders, contractual addenda, and contractual amendments, unless specific terms and conditions are expressly agreed upon General Business Terms and Conditions of the Purchaser that deviate in content from the following business terms and conditions and/or contain additional provisions, and which we do not expressly acknowledge in writing, shall not be binding upon us, even if we do not expressly object to them. If a contracting party invokes an agreement that is not confirmed in writing by the contractual counter-party and which deviates from these terms and conditions, the contracting party must prove such agreement in the event of dispute. 2. Bid Our bids are subject to change and non-binding. The Purchaser shall be bound by its purchase order or, as the case may be, job order for 14 days. Purchase orders or job orders shall require express confirmation by us. The purchase order or job order shall also be deemed to be accepted if we perform the purchase order or job order without reservation within 14 days of our receipt of the purchase order or job order Brochures or the technical documents attached to our bid or order confirmation, such as illustrations, drawings, design proposals, etc., shall only be relevant as approximations, unless individual statements are expressly promised or described as binding. Technical improvements in the design or production method remain reserved Use rights and ownership of bid documents (cost estimates, drawings, etc., for example) shall remain with us, unless the creation of such documents requires separate remuneration by the Purchaser and such remuneration has been paid Bid documents may not be disseminated, published, reproduced, or used for a purpose other than the agreed upon purpose without our approval. If the Purchaser does not accept the bid, the bid documents that belong to us must be returned to us promptly and in their entirety upon request. 3. Prices Stated prices shall be deemed to be net prices, plus the applicable value-added tax at the time of delivery, and shall apply to the delivery of unpackaged merchandise ex factory in Sulzberg, Germany or, as the case may be, ex warehouse of our company sales representatives. Transport shall be billed separately as an additional service. Any necessary packaging shall be billed at the cost price and shall not be taken back If there is a period of more than eight weeks between the conclusion of the contract and the agreed upon delivery date, the Purchaser shall be required to pay our specified price that is generally in effect at the time of delivery. 4. Due date and payment terms and conditions/payment default Invoice amounts must be paid within no less than 30 days after delivery and receipt of the invoice. If we do not receive the invoice amount by that point in time, payment default shall occur if it has not already occurred prior to that without the need for a warning We shall charge default interest at 8% p.a. above the respective base interest rate according to 247 BGB (Bürgerliches Gesetzbuch [German Civil Code]). The assertion of greater default damage is not barred The entire amount that is still owed shall become due and payable immediately if installment payments are agreed upon and the Purchaser defaults with respect to payment of an installment All payments are to be sent directly to us. 5. Offset, right of retention, prohibition against assignment. The Purchaser can only offset or assert a right of retention against our claims if the claim the Purchaser plans to offset or the claim that makes up the subject matter of the right of retention is undisputed or established by legally final judgment or if a judicial dispute conducted in this regard is ripe for decision. If retention is not permissible under the foregoing provision, the rights of retention regulated in 369, 371 HGB (Handelsgesetzbuch [German Commercial Code]) shall also be barred. The Purchaser cannot assign any claims against us. 6. Delivery and transfer of risk. Delivery shall be made ex warehouse from our plant in Sulzberg, Germany or, as the case may be, ex warehouse of our company sales representatives. The Purchaser shall bear the costs and risk of transport if he desires transport of the merchandise to a destination he indicates. The merchandise shall be sent at the Purchaser s risk even if, in exceptional cases, we undertake freight-free delivery. Prior to dispatch of the merchandise, the Purchaser shall bear the risk of destruction or loss of possession of, or damage to, the purchase property for reasons for which no party is culpable, if, at the Purchaser s request, it is intended that delivery of merchandise that is ready for shipment not be undertaken until a date later than that the planned date. In such case, the risk shall pass to the Purchaser at the end of the planned shipping date. Insurance shall only be obtained at the Purchaser s request and at the Purchaser s expense. 7. Delivery periods The quotation of delivery periods and delivery dates shall be non-binding, unless we expressly otherwise state Delivery periods shall begin to run following our receipt of all of the documents necessary for order processing. Delivery periods shall be extended by the time period in which the Purchaser is in default with respect to fulfillment of his substantial contractual duties or does not send us documents that are necessary to order processing In the event of occurrence of force majeure or any delays for which we are not responsible, the delivery period shall be reasonably extended by the duration of the period in which performance is prevented. This shall apply even if we are already in default or if such circumstances are experienced by our suppliers or their suppliers. We shall inform the Purchaser of the beginning and end of such delays as soon as possible. If the delay lasts for more than six weeks, the Purchaser can demand a declaration from us with respect to whether we are rescinding the contract. If we do not submit a declaration within four weeks of receipt of the request or adhere to the contract, the Purchaser shall be entitled to rescind the contract if the delay is still ongoing at that point in time. 8. Reservation of title The delivery item shall remain our property until all of our monetary claims arising from the business relationship with the Purchaser, including ancillary claims and compensatory damage claims, are satisfied in their entirety The Purchaser shall be entitled to dispose of the merchandise that is subject to reservation of title in the ordinary course of business as long as he properly fulfills his obligations to us. The Purchaser hereby assigns to us all claims resulting from the resale of delivery items that are covered by the reservation of title, along with all ancillary rights and security interests, including draft and check claims, in advance as security for all payment obligations arising from the business relationship If the value of the security to which we are entitled exceeds the claim against the Purchaser that is being secured by more than 20%, we shall be obligated pursuant to the Purchaser s request to release security to the extent that, as a whole, it exceeds the claim being secured by more than 20% We shall be authorized to rescind the contract and demand the surrender of the merchandise in the event of contractually violative conduct by the Purchaser, particularly payment default. 9. Claims in the event of defects The Purchaser shall have a claim for remedial performance if the service we render or the item we deliver is defective. Remedial performance shall be carried out, at our election, by means of rectification or re-delivery. If remedial performance fails, the Purchaser can, at his election, either demand a reduction of the purchase price commensurate to the defect (reduction) or rescind the contract The Purchaser shall be obligated to examine the merchandise and give notice of any defects in accordance with 377 HGB. Claims for rectification, re-delivery or, as the case may be, rescission or for reduction due to obvious defects or defects that are recognizable within the meaning of 377 II HGB shall be barred, unless the Purchaser gives notice of them in writing within ten days of receipt of the merchandise Any agreement on quality and condition by our representatives must be in written form. The Purchaser is aware that manifestations of corrosion might occur on the purchased property as a result of contact with aggressive media (slurry or waste water, for example); this shall not establish a defect on the part of the product. We assume no warranty or liability for damage that has arisen for the following reasons: Unsuitable or improper use, natural wear and tear, wear and tear resulting from a greater than average level of stress, defective assembly or startup by the customer or third parties, defective or negligent handling, and unsuitable operating equipment Defect claims shall become time-barred at the end of one year after delivery of the property Compensatory damage claims and expense reimbursement claims with respect to defects shall remain unaffected hereby, except to the extent that they are barred in accordance with section Liability. Our liability shall be limited to the foreseeable, contractually typical average damage in the case of breaches of duty by us or our servants resulting from simple negligence. We shall not be liable in the case of simply negligent breaches of contractually insubstantial duties whose breach does not endanger the performance of the contract. The foregoing liability restrictions shall not relate to claims by the Purchaser arising from product liability or in the case of malicious deception. In addition, the liability restrictions shall not apply in the case of damage to life, limb, or health that is not imputable to us. 11. Product monitoring, assistance with recalls, duty to notify. The Purchaser shall be obligated to monitor the merchandise and assist us with the fulfillment of any production monitoring duties. The Purchaser shall be obligated to assist us and the law enforcement authorities in the course of any necessary recall actions. In this regard, it shall be necessary, in particular, that all documents be retained and made available that enable tracking of products to the respective end customer/setup location. The Purchaser shall be required to promptly notify us as soon as he has evidence that a product purchased from or manufactured by us and distributed or used by him is unsafe. 12. Place of performance. The place of performance for all obligations shall be Sulzberg, Germany. 13. Applicable law and place of judicial jurisdiction The law of the Federal Republic of Germany shall be applicable. The United Nations Convention on Contracts for the International Sale of Goods (CIGS) shall not apply The exclusive place of judicial jurisdiction for all disputes arising from the business relationship and this agreement shall be Kempten (Allgäu), Germany. 14. Partial invalidity. If individual provisions of these terms and conditions are invalid in whole or in part, this shall not affect the validity of the rest of the agreements. The parties shall be required to replace any invalid provision with a provision that is valid and comes as close as possible to the economic purpose of the invalid provision. 15. Interpretation. In the event of any ambiguities of any provision in this English language version, the German language version of these terms and conditions, which can be made available upon request, shall control and apply.