A Global Technology Partner to the Marine Industry

Transcription

1 A Global Technology Partner to the Marine Industry Through innovative solutions, high competence and true global capability, ABB Marine contributes to high-performance vessels and more profitable operations. Center of Excellence Oil & Gas Related Vessels: ABB AS Marine and Turbocharging P.O. Box 6540 Rodeløkka N-0501 Oslo Norway Phone: Fax: Center of Excellence Cruise & Ferries: ABB Oy Marine P.O. Box 185 FIN Helsinki Finland Phone: Fax: Sundheim-Madison ABB 3BNP100004D0001B

2 The Electric Power and Propulsion Frontrunner First in Innovation first in experience ABB Marine is the leading manufacturer of electric power and propulsion systems.we are a global maritime organization, providing reliable, safe and environmentally-friendly solutions and qualified services to ship owners, operators and yards - reducing operational costs and ensuring optimum vessel lifecycle. A tradition of innovation At ABB Marine we believe that technological advancement is the key to future success. The highly advanced solutions we offer today are based on more than half a century of experience and step-by-step development where new technology is released without compromising reliability and safety. ABB is the frontrunner in electric power and propulsion. Our Azipod system is an example of technology with such clear advantages that it has established an industry standard. With the introduction of Compact Azipod and CRP Azipod, ABB has taken yet another step ahead and now offers a complete range of podded propulsion systems for all types of vessels. Global presence and support Coordinated by two Centers of Excellence, ABB Marine is a global organization with local presence close to shipyards and operators. By cross-border cooperation and coordination of resources, we can execute projects effectively anywhere in the world and, wherever your vessels operate, you can count on ABB s capability to supply lifecycle service and support. The marine industry is one of ABB s core markets, and ABB Marine is a partner with powerful resources - human, technological and financial. Our aim is to contribute to optimal vessel performance and increased profitability for our customers. Equipped with 1 x 16 MW Azipod propulsion, Fortum s ice-going Double Acting Tanker, Tempera, was named Ship of the Year by the Society of Naval Architects of Japan in ABB has supplied electric power and propulsion systems to ships for over 50 years and has the longest experience and highest number of deliveries of any company in the world. In 1983, we delivered the world s first AC electric propulsion system, which remains today s leading technology, to research vessel Aranda. In 1990, we revolutionized ship propulsion with delivery of the first electric podded propulsion system, Azipod, to service vessel Seili. With Compact Azipod in 2000 and CRP Azipod in 2002, ABB s tradition of innovation continues World`s first AC propulsion system 1990 Introduction of Azipod propulsion 2000 Introduction of Compact Azipod 2002 Introduction of CRP Azipod 2 3

3 Systems and Solutions A Complete Range of systems for the world fleet The foundation for ABB Marine s system solutions is broad maritime engineering expertise combined with ABB s world-leading product platform within electric power, drives and automation technology. Electric Propulsion A complete range of AC electric propulsion and thruster systems: Conventional shaftline propulsion Complete line of podded propulsion systems Low voltage drives Medium voltage drives Azipod Propulsion The industry-leading electric azimuthing podded propulsion system: Covering the full power range Single and twin configurations Adaptable to a wide range of vessels CRP Azipod Propulsion A unique contra-rotating podded propulsion system: Superior propulsion efficiency High propulsion redundancy Works with all types of main propulsion Compact Azipod Propulsion A standardized and costeffective thruster/propulsion system for smaller vessels: Ultra-high efficiency with permanent magnet motor Two models; propulsion and thruster versions Modular construction for ease of installation and maintenance Power Generation and Distribution A wide selection of medium and low voltage systems: Generators Distribution switchboards Power control, monitoring and protection systems Motor control centers Transformers UPS Onboard Drives A full range of AC and DC drives designed for demanding marine duty: From the smallest LV to the largest MV application A complete range of offshore drilling drive systems. Common Multi Drive platform for both AC and DC drilling drives. Competence and Services Project Services: Conceptual design, project management, engineering, fabrication, installation and commissioning Customer Support: Preventive maintenance, planned repair and dry docking, on-call services, spare parts, modernization, training, consulting and monitoring 4 5

4 Electric Propulsion Setting New Standards in electric propulsion Since delivery of the world s first AC propulsion system in 1983, ABB has equipped over 350 vessels and floating structures with variable speed electric propulsion systems.this is equivalent to a total rated power of 3,300 MW. The preferred choice for an increasing number of vessels types ABB is the world leader in electric propulsion and offers a full range of systems - from variable speed electric machinery for shaftline propulsion and mechanical thusters to a unique family of podded propulsion systems. Through our worldwide operations, we obtain first-hand knowledge of user requirements, and our systems represent the accumulated experience we have gained through more than 50 years of close cooperation with shipbuilders, operators and designers. Although well established in severel ship segments, electric propulsion is still an emerging area. The ever increasing demands on safety, reliability, operational economy and environmental performance are the driving force behind the growing number of vessel types investigating and selecting the advantages of electric propulsion. Gaz de France s new LNG carrier, built by Chantiers de l Atlantique, is the world s first large size LNG carrier to be equipped with electric propulsion - delivered by ABB. Over the last two decades, ABB has delivered electric propulsion to a steadily growing number of vessel types. The main advantages of electric propulsion - Reduced lifecycle cost by improving the operational economy with reduced fuel consumption and maintenance cost - Increased payload through efficient modularization and flexible location of machinery components - Safety and reliability with improved maneuverability, high redundancy and standardized, proven technology - Environmental benefits from lower fuel consumption and emissions resulting from constant speed engine operation with optimized loading and high efficiency - Better comfort for crew and passengers due to reduced vibration and noise - High performance due to maximum torque at zero speed ACS Marine Drives Utilizing ABB s award-winning DTC (Direct Torque Control) motor control method, our ACS Marine Drives offer the most accurate speed and torque control of any variable speed drive system available - with or without tacho. DTC provides a response time of up to ten times faster than conventional control methods (flux vector and PWM), resulting in an immediate and smooth drive control with minimum wear and tear on the mechanical system. The ACS 600 low voltage series covers the range up to 4300 kw and is delivered in air- and water-cooled versions. The ACS 6000 medium voltage series is available for applications up to more than 30 MW. Both series can be delivered as single drive or as multi drives with a common DC bus. - Flexible and easy installation compared to diesel mechanical systems 6 7

5 Azipod Propulsion Cruising Ahead of Competition in the 5 to 30 MW class Introduced in 1990, ABB s Azipod was the world s first azimuthing podded propulsion system.today, Azipod is the market leader in podded propulsion technology.the cumulative mileage of Azipod units in operation exceeded the 1,000,000 hour milestone in January, A unique propulsion concept Azipod is a podded propulsion system, azimuthing through 360 o. It incorporates an electric motor mounted directly on an extremely short propeller shaft. The motor drives a fixed-pitch propeller. The electric motor is controlled by a frequency converter which produces full nominal torque, smooth and stepless, in either direction over the entire speed range, including standstill. The propeller rpm can be freely optimized according to the varying hydrodynamics of each project. Each Azipod propulsion system is individually designed and optimized to achieve maximum ship performance. New possibilities and benefits The Azipod propulsion system has enabled numerous improvements in the shipbuilding process and ship operation. The system offers major benefits in enhanced maneuverability and hydrodynamic efficiency, resulting in shorter harbor times, reduced fuel consumption and safer operation in harsh weather and restricted passages. The need for long shaftlines, rudders, stern thrusters and reduction gears is eliminated, resulting in space and weight savings. This, in turn, provides additional cargo capacity and shortens the vessel s construction schedule. Azipod also features low noise and vibration characteristics and minimum maintenance requirements. Control network Power network The Power Plant Concept A variable-speed electric propulsion drive system consists of an electric motor (in this case encapsulated in an Azipod unit), a frequency converter and, in most cases, a supply transformer. The required propulsion torque is controlled by the frequency converter, by varying motor frequency and voltage. For optimum loading of the diesel engines, the number of generator sets connected to the electric distribution network is automatically selected to match the total power required. 8 9

6 CRP Azipod Propulsion High-efficiency Contra-rotating propulsion system CRP Azipod is an efficient contra-rotating propulsion solution designed for highpower and/or high-speed vessels. Enhancing propulsion efficiency up to 15% compared to today s technologies, the CRP Azipod propulsion system will have a big impact on vessel construction for ship types such as RoPax, ULCS, LNG carriers and tankers. Contra-Rotating Propulsion (CRP) The latest application to take advantage of ABB s Azipod technology is CRP Azipod. Contra-Rotating Propulsion (CRP) means that there are two propellers on the same line rotating in different directions. In this application, an Azipod is installed in place of a normal rudder, aligned downstream of the main propeller. The secondary propeller utilizes the remaining energy from the rotating water leaving the forward propeller. The system encompasses several unique advantages, resulting in the best hydrodynamic efficiency in the industry. Gains in efficiency are achieved by applying the CRP principle, dividing the load over two propellers and through utilization of the preferred single-skeg hull form. For superior hydrodynamics, CRP Azipod offers an excellent solution, providing a simple and reliable contra-rotating design with proven components. The most economic propulsion port-to-port The main benefits of CRP Azipod - Safety and redundancy through two independent propulsion systems in an efficient single-skeg design - Efficiency gain up to 15% means less installed power and better fuel economy - Enhanced maneuverability in harbors and confined areas, with Azipod giving adequate thrust in all directions Extensive studies, conclusive results ABB has conducted extensive studies and model tests with some of the leading shipyards. The results have shown conclusively that, for vessels with high power requirements, CRP Azipod offers clear advantages in both initial system investment and ongoing operating costs as compared to other conventional propulsion alternatives. World, s first vessels with CRP Azipod propulsion Mitsubishi Heavy Industries Ltd. (MHI) has been awarded a contract by Shin-Nihonkai Ferry to build two high-speed RoPax ferries. Both vessels will be built at Mitsubishi Nagasaki Shipyard for delivery in June, MHI s selection of ABB s CRP Azipod drive system for these two RoPax ferries represents the commercial introduction of the innovative CRP Azipod concept. The propulsion power is shared between two propellers. The CRP Azipod unit is dimensioned to give 17.6 MW, and the diesel-driven CCP propeller gives 24 MW. Shin-Nihonkai High-Speed Ferries 10 11

7 Compact Azipod Propulsion Compact Size big benefits in the 0.5 to 4.2 MW class Offering clear benefits in ship design, building and operation, Compact Azipod has quickly maneuvered into a wide range of vessel segments, including offshore support vessels, drilling rigs, research vessels, luxury yachts and passenger ferries. Standardized and modular Compact Azipod is a standardized, cost effective electric thruster solution for smaller vessels. The system is produced in five sizes from 0.5 MW to 4.2 MW and is available in propulsion and azimuthing thruster versions. System construction is straightforward, consisting of a Propulsor Module and a Steering Module, providing unlimited azimuthing angles. The Propulsor Module incorporates an ultra-efficient permanent magnet synchronous motor with a fixed-pitch propeller mounted directly to the motor shaft. The compact motor is directly cooled by surrounding seawater, allowing for a simple mechanical construction and a slim pod with superb hydrodynamics. Compact Azipod is powered by a compact, water-cooled low voltage marine drive. High performance, low operating costs Extremely low noise, extraordinary maneuverability, fuel consumption far below estimates and, not least, a 100% on-hire time this is feedback from shipowners and crew that now has up to three years operational experience with Compact Azipod. Examples of the operational cost savings achievable with Compact Azipod are found in semisubmersible DP drilling rigs, where the system provides the same thrust with 10-12% less power than a mechanical azimuth thruster, and in offshore support vessels, where it is estimated that Compact Azipod reduces fuel consumption in the order of 30% to 40% as compared to vessels with direct mechanical propulsion. Efficient shipbuilding Feedback from the yards is clear - Compact Azipod is a long step forward in simplifying the shipbuilding process. The system is delivered as a complete, tested and ready-to-mount unit, allowing installation to be completed within a few days. Island Offshore s Normand Flower and her two sister ships, built by Aker Brattvaag, Søviknes Verft, are equipped with 2 x 2300 kw Compact Azipod propulsion. Development Driller Compact Azipod was selected for GlobalSantaFe s two new Development Driller rigs, built in Singapore by the PPL and Jurong Shipyards. To meet the high demands of Dynamic Positioning, each will be equipped with 8 Compact Azipod units for a total output of 25.6 MW. These semisubmersible drilling rigs, of Friede & Goldman ExD design, will drill as deep as 30,000 feet below the ocean floor in waters down to 7,500 feet. In addition to the Compact Azipod units, a complete electric power system and AC drilling drives from ABB will help to ensure successful operation

8 Power Generation and Distribution Low and Medium Voltage Solutions meeting the highest requirements ABB Marine offers complete electric power systems for all types of vessels.we have delivered electric power systems to ships since 1927, and have the longest experience and largest number of deliveries of any company in the world. Proven reliability In tempo with the steadily increasing multi-purpose utilization of electricity onboard, ABB has been at the forefront, developing solutions that meet new requirements for energy efficiency, control and safety. We offer a complete range of medium and low voltage power products and systems that fulfill the requirements for marine installations and guarantee high system functionality and integrity. - Generators and generator control - Electric power distribution switchboards - Motor control centers - Electric power distribution transformers - UPS Electric power generation ABB generators are built for heavy-duty operation and provide years of uninterrupted service under all ambient conditions. Electric power generators are available for turbine and diesel engine prime movers through a wide power range and for low or medium voltage generation. The electrical design is optimized for high efficiency with low power losses and heat dissipation. First-class mechanical design and workmanship ensure a long lifetime with reduced maintenance and operation costs. World, s largest refrigerated container ship World, s first 6.6 kv LNG carrier Electric power distribution The reliability and fault integrity of the distribution system is essential for the overall availability of the electric power installation. Medium and low voltage distribution switchboards and motor control centers are equipped with the most reliable and robust switchgears and protection devices for marine and offshore systems. The protection relays can be configured to provide fault protection in any feasible power system configuration for high reliability and fault tolerance. Remuera The Remuera container ship, owned by Offen and operated by P & O Nedlloyd, is equipped with a medium voltage power plant from ABB. Built by Samsung Heavy Industries, Remuera is the world s largest refrigerated container ship. British Trader Owned by BP Shipping and built by Samsung Heavy Industries, this 138,000 m 3 membrane-type LNG carrier is equipped with a 6.6 kv medium voltage power solution from ABB

9 Onboard Drive Systems From the Smallest Pump to the largest compressor drives ABB is the world s largest producer of electric motors and variable speed drive systems.we have decades of experience in the marine and offshore sectors and, regardless of the application, ABB will find the most optimal drive systems and configurations. Leading edge drive technology Speed-controlled drives are used to reduce operating costs from fuel consumption, mechanical stress on the load, mechanical wear and tear, and to obtain high integrity of the electric power generation and distribution systems. ABB started research into AC drives technology in the 1960 s and industrial production began in the 1970 s. This pioneering spirit has made ABB the world s leading supplier of variable speed drives. Product range For most newbuilding projects, ABB delivers drives based on AC Voltage Source Inverter (VSI) technology, and our product range comprises: Low Voltage Drives: - Up to 690 V and 4300 kw - Single and Multi Drives (common DC) - Asynchronous and permanent magnet motors ABB has delivered electric power and drive systems to more than 50 advanced drillships and drilling rigs. ABB`s robust and reliable drive products and systems are designed for demanding marine applications. Medium Voltage Drives: - Up to 3300 V and more than 30 MW - Single and Multi Drives (common DC) - Asynchronous and synchronous motors As part of our deliveries, we can ensure an optimal integration with the power generation and distribution plant through handling of physical and functional interfaces. Braking Reactors Transformers Top Drive Drawwork Anchor Winch Drilling Drive Systems ABB has long and extensive experience in engineering, commissioning and completion of offshore drilling drives. ABB offers drilling systems using both AC and DC drilling drives. The ABB Drilling Drive System is completely modular and easily adapts to customers requirements. Both AC and DC drives use a common ABB Multi Drive platform and can, if desired, be incorporated in a combined system, sharing a common switchboard. Mud Pumps Converters ABB s range of standard and special purpose drilling motors offers unique torque performance for any drilling drive application

10 Competence and Services Committed All the Way lifecycle services and support Signing a contract with ABB Marine is a commitment from a partner who can take full responsibility for all project stages, where the final results meet all expectations. Our dedication and determination continues throughout the life of your vessel. Efficient project execution ABB Marine s involvement in any project can range from straightforward product supply to total responsibility for single or multiple systems, all the way through to installation and start-up. We have decades of experience with large and small projects all over the world. Our key to efficient project execution is standardization and highly developed basic solutions. Professional project management and a thoroughly developed execution model ensures that specifications and requirements are implemented accurately and economically, to the time frame agreed. Preventive Maintenance Planned Repair and Dry Docking On-call Services Commissioning & Installation Spare Parts Modernization Training, Consulting & Monitoring Competence and advanced tools ABB dedicated Marine Service Centers ABB Marine offers broad core competence, spanning from naval architecture and hydrodynamics to Advanced 3-D modeling tools, FEM, and model tests are important elements in the verification of new designs and constructions. electrical engineering and information technology. This widespread expertise is decisive to creating superior, integrated solutions. The use of advanced simulation tools is important to the design process. This provides a high level of optimization and ensures perfect interaction between propulsion, power plant and control systems under all conditions. Constant development of our propulsion systems ensures that the latest aspects of safety and reliability are applied in the design. Global Service Capability ABB considers lifecycle services an important component of each total delivery. Our work begins during the conceptual phase of each project and continues throughout the life of the vessel. Through services such as proactive Preventive Maintenance Programs and Spare Parts Management, ABB thoroughly addresses the unique requirements of each vessel. Comprehensive crew training is provided in the classroom with simulators - and onboard the vessels. With worldwide Marine Service Centers, our system specialists are available 24 hours a day for onboard service calls. Combined with decades of experience and unique industry competence, ABB is distinguished as a world-class service organization. For lifecycle service and support, ABB is committed all the way

11 Total Solutions A Total ABB Solution cuts costs and improves overall standards ABB has the technology and expertise to provide reliable and cost-effective integrated electrotechnical system deliveries.with vast experience, we offer vessel specific solutions designed to fulfill the unique needs and requirements of each individual customer. Better overall performance The high demands made on vessel performance, and overall reliability and safety have resulted in increased focus on the total vessel concept and the interaction between the equipment and systems installed. Several advantages are gained through a solution that encompasses the complete power plant, propulsion and control systems in its entirety. To ensure maximum reliability, ABB uses computer simulation in the system design process. Simulation provides an excellent means of studying equipment performance and interaction between systems under all normal and abnormal situations, such as crash stops and short circuits. In this way, safe operation of the propulsion system and the quality of electricity supply can be predicted and ensured under all operating conditions. Holland America Line s new cruiseship Oosterdam is equipped with a total ABB solution including electric power plant, Azipod propulsion and integrated automation. Offshore support vessels are an example of a vessel segment where ABB provides broad turnkey solutions in cooperation with ship designers and other equipment suppliers. A single source solution To meet the growing demands for an ever increasing scope of supply, ABB cooperates closely with leading ship consultants and complementary equipment suppliers and manufacturers to offer comprehensive solutions which can include everything from ship design and engineering to complete equipment packages, including all necessary project management, commissioning services and operational support. Total Solution Cruise and Ferry Vessels Integrated Vessel Automation Dynamic Positioning Communication Line to Shore Pos. Ref. Systems X Terminals Plant Network To cruise and ferry vessels, ABB delivers extensive total solutions which may include electric power generation and distribution, electric propulsion, integrated automation and Heating Ventilation and Air Conditioning (HVAC). Tunnel Thrusters Engine Control Aux. Power Generation & Distribution Fieldbus Network Control Network Main Power Generation & Distribution Drives Azipod Propulsion

12 The Advantage of Experience New Vessels all benefiting from ABB technology and experience Cruise and Ferry Vessels Zuiderdam Norwegian Dawn Carnival Miracle Brilliance of the Seas Mariner of the Seas SSL Ferry Owner Holland America Line. First vessel in a series of five built by Fincantieri. ABB electric power system, 2 x 17.6 MW Azipod propulsion and automation. Owner Star Cruises/NCL. Second vessel in a series built by Meyer Werft. ABB electric power system and 2 x 19.5 MW Azipod propulsion. Owner Carnival Corporation. Sixth vessel in a series built by Kværner Masa-Yards. ABB electric power system and 2 x 17.6 MW Azipod propulsion. Owner Royal Carribean Cruise Line. Second vessel in a series of four built by Meyer Werft. ABB electric power system and 2 x 19.5 MW Azipod propulsion. Owner Royal Caribbean Cruise Line. Fifth vessel in a series built by Kværner Masa- Yards. ABB electric power system and 3 x 14 MW Azipod propulsion. Owner SLL, Finland. Double-ended ferry built by Northern SY Gdynia. ABB electric power system and 2 x 0.5 MW Compact Azipod propulsion. Oil & Gas Vessels Viking Energy Leiv Eiriksson Inigo Tapias Polar Discovery Island Frontier Tempera Owner Eidesvik. World s first LNG powered supply vessel built by Kleven Verft. ABB electric power and propulsion systems. Owner Ocean Rig. Semisubmersible drilling rig built by Friede Goldman Offshore. ABB electric power system, thruster drives and drilling drive system. Owner Naviera F. Tapias. LNG carrier built by Izar, Sestao Shipyard. ABB medium voltage power system and onboard drive systems. Owner Polar Tankers. Double-hulled tanker built by Northrop Grumman Ship Systems. ABB electric power system and integrated automation. Owner Island Offshore. Offshore support vessel built by Aker Brattvaag, Søviknes Verft. ABB electric power system and 2 x 2.3 MW Compact Azipod propulsion. Owner Fortum. Ice-going Double Acting Tanker (DAT), built by Sumitomo Heavy Industries. ABB electric power system and 1 x 16 MW Azipod propulsion. Cargo and Special Purpose Vessels HMS Echo KV Svalbard Chikyu Normand Clipper Mayflower Resolution Botnica Owner Royal Navy. Survey vessel built Owner Royal Norwegian Navy. Ice-breaking Owner JAMSTEC. Drilling research Owner Solstad Shipping. Cable-laying Owner Mayflower Energy Ltd. Turbine Owner Finnish Maritime Administration. by Appledore Shipbuilders. ABB electric coastguard vessel built by Aker Langsten. vessel built by Mitsui Engineering and vessel built by Ulstein Verft. ABB electric installation vessel built by Shanhaiguan Multi-purpose icebreaker built by Aker power system and 2 x 1.7 MW ABB electric power system, 2 x 5 MW Shipbuilding / Mitsubishi Heavy power system, electric propulsion system Shipyard. ABB electric power system Finnyards. ABB electric power system Compact Azipod propulsion. Azipod propulsion and automation system. Industries. ABB drilling drive system. and power management system. and electric propulsion system. and 2 x 5 MW Azipod propulsion