Processes TIG (GTAW) Pulsed TIG (GTAW-P) Stick (SMAW) Dynasty 350. Original main power rectifier parts are warranted for 5 years.

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1 35 and 7 Issued Feb. 27 Index No. A/5. ynasty IG/Stick Welding Power Source Quick Specs Industrial Applications Precision Fabrication Heavy Fabrication Pipe and ube Fabrication Aerospace Aluminum Ship Repair Anodized Aluminum Fabrication he Power of Blue. Allows for any input voltage hookup ( V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power. 12 V auxiliary power receptacle for cooling system or small tools. Wind unnel echnology protects internal electrical components from airborne contaminants, extending the product life. Fan-On-emand power source cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled though the machine. IGRunner packages feature a 3.5 gallon (13.2 L) cooling system. he cart is equipped with cylinder carrying capabilities, filler rod holder, foot pedal holder, torch and cable holders. A pullout drawer provides additional storage for torch consumables and tools. See page 6. Programmable start parameters allow independent starting conditions based on process and memory selections (amperage, time and polarity). Program memory features 9 independent program memories that maintain/save your parameters. High-frequency arc starter for non-contact arc initiation. Lift-Arc start provides AC or C arc starting without the use of high frequency Processes IG (GAW) Pulsed IG (GAW-P) Stick (SMAW) ynasty 35 Input Power V, 3- or 1-Phase Range Rated Output Weight ynasty 7 Stick Features (AC/C) ailored arc control (IG) allows the arc characteristic to be changed for specific applications and electrodes. Smooth running 718 or stiffer, more penetrating 61. Hot Start adaptive control provides positive arc starts without sticking. AC frequency control adds additional stability when Stick welding in AC for smoother welds. Auto-Postflow calculates the length of postflow time based on the amperage setting. his eliminates the need to independently set the postflow time for different amperages. his feature preserves your tungsten and prevents porosity. Power source is warranted for 3 years, parts and labor. Original main power rectifier parts are warranted for 5 years. 35: 5 35 A 7: 5 7 A 35: 3 A at 32 V, 6% uty Cycle 7: 6 A at 44 V, 6% uty Cycle 35: lb (61 kg) 7: 198 lb (9 kg) AC IG Features Independent Amplitude/ Control allows EP and EN amperages to be set independently to precisely control heat input to the work and electrode. Extended AC balance (3 99%) controls the amount of oxide cleaning (amperage time in EN) which is essential for high quality welds on aluminum. AC frequency (2 4 hz) controls the width of the arc cone and the force of the arc. AC Waveforms Advance Squarewave, fast freezing puddle, deep penetration and fast travel speeds. Soft Squarewave for a soft buttery arc with maximum puddle control and good wetting action. Sine wave for customers that like a traditional arc. Quiet with good wetting. riangular wave reduces the heat input and is good on thin aluminum. Fast travel speeds. C IG Features Exceptionally smooth and precise arc for welding exotic materials. High-Speed C IG Pulse Control Pulse frequency capable of pulsing 5 pulses per second. Pulsing adds arc stability, reduces heat input and warpage and can increase travel speeds. Other parameters include peak amperage, peak time and background amperage. Miller Electric Mfg. Co. An Illinois ool Works Company 1635 West Spencer Street Appleton, WI USA International Headquarters Phone: USA FAX: Canadian FAX: International FAX: Web Site

2 Specifications (Subject to change without notice.) Model Input Power Welding Range Max. Open-Circuit Voltage Rated Output Input at Rated Load Output, 5/6 Hz 28 V 23 V 4 V 46 V 575V KVA KW imensions Net Weight ynasty 35 hree- Phase Single- Phase 5 35 A 5 35 A 75 VC 1 15 VC* 75 VC 1 15 VC* 25 A at 3 V, 1% uty Cycle 3 A at 32 V, 6% uty Cycle 18 A at 27.2 V, 1% uty Cycle 225 A at 29 V, 6% uty Cycle H: 24-3/4 in (629 mm) W: 13-3/4 in (349 mm) : 22 in (559 mm) with IGRunner H: 45-1/8 in (1146 mm) W: 23-1/8 in (587 mm) : 43-3/4 in (1111 mm) lb (61 kg) with IGRunner lb (122 kg) ynasty 7 hree- Phase Single- Phase 5 7 A 5 7 A 75 VC 1 15 VC* 75 VC 1 15 VC* 5 A at 4 V, 1% uty Cycle 6 A at 44 V, 6% uty Cycle 36 A at 34 V, 1% uty Cycle 45 A at 38 V, 6% uty Cycle H: 34-5/8 in (879 mm) W: 13-3/4 in (349 mm) : 22 in (559 mm) with IGRunner H: 55-1/8 in (14 mm) W: 23-1/8 in (587 mm) : 43-3/4 in (1111 mm) 198 lb (9 kg) with IGRunner 331 lb (15 kg) Certified to both the Canadian and U.S. Standards for welding equipment. *Indicates sense-voltage for Lift-Arc IG and Low OCV Stick. Control Panel Conforms to European standards f Gas/IG Preflow. 25. Seconds Postflow Auto Postflow, Adjust. 5 Seconds IG 1% 8. AC Waveshape EN 5 35 A/5 7 A EP 5 35 A/5 7 A Balance 3 99% AC Frequency 2 4 Hz 9. Control 1. Encoder Control 11. Ammeter isplay 12. Voltmeter isplay Control Panel Parameter Values 1. Memory 36 Combinations (9 AC IG) (9 AC Stick) (9 C IG) (9 C Stick) 2. Polarity AC/C 3. Process/ IG: HF Impulse, Lift Arc Arc Starting SICK: Adaptive Hot Start 4. Output Control Standard Remote, 2 rigger Hold, Output ON 5. Pulser Control Pulses per Second C:.1 5 PPS AC:.1 5 PPS Peak ime 5 95% Background 5 95% 6. Sequencer Control Initial ynasty 35: 5 35 A ynasty 7: 5 7 A Initial Slope. 5. Seconds Final Slope Final. 5. Seconds ynasty 35: 5 35 A ynasty 7: 5 7 A Additional Setup Parameter Values Programmable Starts 5 2 A ime 1 2 Milliseconds Polarity EP, EN Additional riggers 3, 4, Mini Logic, 4 Momentary Waveshapes Advance Squarewave, Soft Squarewave, Sine Wave, riangular wave Amplitude Lock EN EP Same, EN EP Independent Spot/Weld imer. 999 Seconds OCV Low OCV, Normal OCV Lockouts Four levels Arc imer Hours and 59 Min Cycle Counter 999,999 Cycles 2

3 OUPU AMPERES Performance ata UY CYCLE CHAR ynasty 7, 3-Phase ynasty 7, 1-Phase ynasty 35, 3-Phase ynasty 35, 1-Phase $1,6 $1,4 $1,2 $1, $8 $6 $4 $2 ANNUAL POWER COS OF OPERAION Annual power costs based on one 8 hour shift (4 hrs/wk). Power cost of $.8/kWh. 25% ARC ON= 2 HOURS/SHIF 5% ARC ON= 4 HOURS/SHIF 75% ARC ON= 6 HOURS/SHIF = ynasty = raditional IG Upgrade Chart Why Upgrade? Syncrowave 35 ynasty 35 ynasty 35 Benefits Maximum hickness Capacity High Frequency Arc Starting Frequency Control AC Output Control AC Waveforms % UY CYCLE Which Machine is Right for You? 1/2 in Aluminum Continuous HF Fixed at 6 Hz Soft Squarewave 3/4 in Aluminum Start Only Variable 2 4 Hz Advanced Squarewave $ AMPERAGE Soft Squarewave Increase aluminum thickness by 5%. Start Only limits HF interference issues. Higher frequencies provide better arc control and faster travel speeds. Advanced Squarewave=ravel faster Soft Squarewave= Maximum puddle control Sine Wave riangular Wave Sine Wave= raditional characteristics riangular Wave= Reduced heat input Weld Aluminum with Pointed ungsten Waveshaping controls maintain the point. he benefits are: reduced heat input into your part, smaller weld beads, better starting and more control of the arc. Portability 496 lb Manual Links 28/23/46 V Single-Phase 18 lb Auto-Line V Single-Phase or hree-phase Easier to move because of size and weight. Auto-Line allows the unit to operate on any voltage. Single- or three-phase. Even generators! Power raw at 3 11 A at 23 V Single-Phase 32 A at 23 V hree-phase Power requirement to operate is much less. Smaller electrical service needed, smaller breaker/fuses and power cord. Precise Controls Some igital Controls All igital Controls Accuracy and repeatability with all digital controls. 3

4 AC Waveshape Controls Feature Waveform Effect on Effect on Appearance AC Balance Control Controls arc cleaning action. Adjusting the of the AC wave controls the width of the etching zone surrounding the weld. Note: Set the AC Balance control for adequate arc cleaning action at the sides and in front of the weld puddle. AC Balance should be fine tuned according to how heavy or thick the oxides are % EP 3 5 % EP Reduces balling action and helps maintain point eep, narrow penetration Increases balling action of the electrode Shallow penetration Narrow bead, with no visible cleaning Wider bead and cleaning action Cleaning No Visible Cleaning AC Frequency Control Controls the width of the arc cone. Increasing the AC Frequency provides a more focused arc with increased directional control. 6 Cycles per Second % EP Wider bead, good penetration ideal for buildup work Wider bead and cleaning action Note: ecreasing the AC Frequency softens the arc and broadens the weld puddle for a wider weld bead. Cleaning 12 Cycles per Second % EP % EP Narrower bead for fillet welds and automated applications Narrower bead and cleaning action Cleaning Independent AC Control Allows the EN and EP amperage values to be set independently. Adjusts the ratio of EN to EP amperage to precisely control heat input to the work and the electrode. EN amperage controls the level of penetration, while EP amperage dramatically effects the arc cleaning action along with the AC Balance control. Current Current EP+ EN ime EP+ EN More current in EN than EP: eeper penetration and faster travel speeds More current in EP than EN: Shallower penetration Narrow bead, with no visible cleaning Wider bead and cleaning action No Visible Cleaning ime Cleaning 4

5 AC Waveshape Controls (Continued) AC Waveform Selection Select from four different AC waveforms to optimize the arc characteristic for your application. Choose from: AVANCE SQUAREWAVE SOF SQUAREWAVE (+) ( ) Fast transitions for responsive and dynamic arc. (+) ( ) All the benefits of advanced square, fine tuned to provide a smooth, soft arc with maximum puddle control and good wetting action. SINEWAVE RIANGULAR WAVE (+) ( ) Square transitions eliminate the need for continuous HF, while the sinwave peaks soften the arc. (+) ( ) Unconventional wave provides the punch of the peak amperage, while reducing overall heat input. Quick puddle formation reduces weld time limiting heat input and reducing weld distortion, especially on thin materials. Pulse IG Controls High Speed C IG-Pulse Controls PPS Pulses per second (Hz): C =.1 5, PPS / AC =.1 5 PPS % ON % Peak ime: 5-95% (Controls the amount of time during each pulse cycle at the PEAK amperage.) Background : 5 99% (Sets the low-pulse amperage value as a % of the Peak.) CONVENIONAL PULSE IG HIGH SPEE PULSE IG Peak Peak ime % Peak Peak ime Background (% of Peak) Background (% of Peak) Pulse Cycle Pulse Cycle ypically from 1 to 1 PPS. Provides a heating and cooling effect on the weld puddle and can reduce distortion by lowering the average amperage. his heating and cooling effect also produces a distinct ripple pattern in the weld bead. he relationship between pulse frequency and travel speed determines the distance between the ripples. Slow pulsing can also be coordinated with filler metal addition and can increase overall control of the weld puddle. In excess of 4 PPS, Pulsed IG becomes more audible than visible causing increased puddle agitation for a better as-welded microstructure. Pulsing the weld current at high speeds between a high Peak and a low Background amperage can also constrict and focus the arc. his results in maximum arc stability, increased penetration and increased travel speeds (Common Range: 1 5 PPS). he Arc-Sharpening effects of high speed pulsing are expanded to new dimensions. he ability to pulse at 5, PPS further enhances arc stability and concentration potential which is extremely beneficial to automation where maximum travel speeds are required. 5

6 Packages and orch Kits ynasty Power Sources ynasty 35 #97 24 (CSA) (Auto-Line VAC) ynasty 35 # (CE) (Auto-Line VAC) 8 ft (2.4 m) primary cord, (2) international (inse 35/5) connectors, (1) water-cooled torch adapter for #18 or #2 torches, and (2) 5/8-18 barbed gas fittings. ynasty 7 #97 11 (CSA) (Auto-Line VAC) ynasty 7 # (CE) (Auto-Line VAC) (2) thread lock weld cable connectors, and (1) water-cooled thread lock torch adapter for #18 or #2 torches. Primary cord not included. IGRunner Packages ynasty 35 IGRunner # (CSA) Completely assembled. Package includes: ynasty 35 (#97 24) RFCS-14 H foot control Coolmate 3.5 Coolant System Cart with the following features: single cylinder rack, foot pedal holder, (3) cable/torch holders, (2) IG electrode filler holders and a convenient drawer for tungsten and consumable storage Note: orch package must be ordered separately. ynasty 7 IGRunner # (CSA) Completely assembled. Package includes: ynasty 7 (#97 11) RFCS-14 H foot control Coolmate 3.5 Coolant System Cart with the following features: single cylinder rack, foot pedal holder, (3) cable/torch holders, (2) IG electrode filler holders and a convenient drawer for tungsten and consumable storage Note: orch package must be ordered separately. IGRunner with orch Packages ynasty 35 IGRunner with orch Kit # (CSA) Completely assembled. Package includes: ynasty IGRunner (# ) 25 ft (7.6 m) Weldcraft CS31 watercooled torch orch Cable Cover CS31AKC orch Accessory Kit includes shielding cups, collets, collet bodies, and 2% cerium tungsten electrodes (1/16, 3/32, and 1/8 in) Smith regulator/flowmeter HM251A-58 Water-cooled inse torch adapter 12 ft (3.7 m) 1/ weld lead with clamp (work or ground lead) and inse connector Note: Coolant must be ordered separately. ynasty 7 IGRunner with orch Kit # (CSA) Completely assembled. Package includes: ynasty 7 IGRunner (# ) 25 ft (7.6 m) Weldcraft WP18SC watercooled torch orch Cable Cover AK18C orch Accessory Kit includes shielding cups, collets, collet bodies and 2% cerium tungsten electrodes (3/32, 1/8 and 5/32 in) Smith regulator/flowmeter H Water-cooled thread lock torch adapter 12 ft (3.7 m) 4/ weld lead with clamp (work or ground lead) Note: Coolant must be ordered separately. See page 7 for additional orch Packages 6

7 Genuine Miller Accessories orch Kits 25 A Water-Cooled orch Kit # ft (7.6 m) Weldcraft WP2 torch orch cable cover AK4C torch accessory kit includes shielding cups, collets, collet bodies and 2% cerium tungsten electrodes (1/16, 3/32 and 1/8 in) Smith regulator/flowmeter HM251A-58 Water-cooled inse torch adapter 12 ft (3.7 m) 1/ weld lead with clamp (work or ground lead) and inse connector 3 A Water-Cooled orch Kit #3 183 Recommended for ynasty ft (7.6 m) Weldcraft CS31 torch orch cable cover CS31AKC torch accessory kit includes shielding cups, collets, collet bodies and 2% cerium tungsten electrodes (1/16, 3/32 and 1/8 in) Smith regulator/flowmeter HM251A-58 Water-cooled inse torch adapter 12 ft (3.7 m) 1/ weld lead with clamp (work or ground lead) and inse connector 4 A Water-Cooled orch Kit #3 186 Recommended for ynasty 7 25 ft (7.6 m) Weldcraft WP18SC torch orch cable cover AK18C torch accessory kit includes shielding cups, collets, collet bodies and 2% cerium tungsten electrodes (3/32, 1/8 and 5/32 in) Smith regulator/flowmeter H Water-cooled thread lock torch adapters 12 ft (3.7 m) 4/ weld lead with clamp (work or ground lead) Runner Cart #3 244 esigned to accommodate the ynasty or Maxstar 35 or 7 power sources and the Coolmate 3.5 Cooler. Cart features: single cylinder rack, foot pedal holder, (3) cable/torch holders, (2) IG electrode filler holders and a convenient drawer for tungsten and consumable storage. Coolmate 3.5 #3 245 esigned to integrate with the ynasty and Maxstar 35 and 7 power sources. For use with water-cooled torches rated up to 6 amps. 3.5 gallon capacity. IG Coolant # gallons of pre-mixed low-conductivity coolant. Miller coolant contains ethylene glycol and deionized water to protect from freezing and boiling -37 to 227 F (-38 to 18 C). Coolant contains 2.4% algae growth inhibitor. IG Welding Gloves # Small # Large # Medium # X-Large hese gloves are designed to meet the specific requirements high-quality IG welding demands. Made from soft grain goatskin. Sewn with Kevlar thread. Automation Interface Kit # Field Includes automation PC board, 28-pin socket receptacle with harness, 28-pin plug connector. Provides required and advanced automation controls. Gas ungsten Arc (IG) Welding Book # ungsten ungsten is 7 in length and available in pkgs of 1. 2% Ceriated (orange) for AC/C applications #WC4X7.4 in, 1 8 A #WC116X7 1/16 in, 7 15 A #WC332X7 3/32 in, A #WC18X7 1/8 in, A #WC532X7 5/32 in, 3 5 A 1.5% Lanthanum (gold) for AC/C applications #WL4X7.4 in, 1 8 A #WL116X7 1/16 in, 7 15 A #WL332X7 3/32 in, A #WL18X7 1/8 in, A #WL532X7 5/32 in, 3 5 A Remote Controls and Switches RCCS-14 Remote Contactor and Current Control # pin plug For all Miller solid-state power sources after serial number JK North/south rotary-motion fingertip control fastens to IG torch using two Velcro straps. Great for applications that require a finer amperage control. Includes 26.5 ft (8 m) control cord. RFCS-14 H Foot Control # For all Miller solidstate power sources after serial number JK his new design increases stability with a larger base, and durability with a heavier cord. Maximum flexibility is accomplished with a reconfigurable cord that can exit the front, back or either side of the pedal. Foot pedal provides remote current and contactor control. Includes 2 ft (6 m) cord and 14-pin plug. RHC-14 Hand Control # Miniature hand control for remote current and contactor control. imensions: 4 x 4 x 3-1/4 in (12 x 12 x 83 mm). Includes 2 ft (6 m) cord and 14-pin plug. RMLS-14 Switch # For all Miller solid-state power sources after serial number JK Momentary- and maintainedcontact rocker switch for contactor control. Push forward for maintained contact and backward for momentary contact. Includes 26.5 ft (8 m) cord and 14-pin plug. MS-14 On/Off Control # For all Miller solid-state power sources after serial number JK Momentarycontact switch for contactor control. Rubber-covered pushbutton dome switch ideal for repetitive on-off applications. Includes 26.5 ft (8 m) cord and 14-pin plug. Extension Cords for 14-Pin Remote Controls # ft (7.6 m) # ft (15.2 m) # ft (23 m) 7

8 Ordering Information Equipment and Options Stock No. escription Qty. Price ynasty 35 #97 24 Auto-Line VAC, 5/6 Hz, CSA. 8 ft primary cord ynasty 35 IGRunner # Auto-Line VAC, 5/6 Hz, CSA. 8 ft primary cord. Requires coolant ynasty 35 IGRunner w/orch Kit # Auto-Line VAC, 5/6 Hz, CSA. 8 ft primary cord. Requires coolant ynasty 35 International # Auto-Line VAC, 5/6 Hz, CE. 8 ft primary cord ynasty 7 #97 11 Auto-Line VAC, 5/6 Hz, CSA. ynasty 7 IGRunner # Auto-Line VAC, 5/6 Hz, CSA. Requires coolant ynasty 7 IGRunner w/orch Kit # Auto-Line VAC, 5/6 Hz, CSA. Requires coolant ynasty 7 International # Auto-Line VAC, 5/6 Hz, CE. IG orch Kits Weldcraft 25 A Water-Cooled orch Kit #3 185 See page 7 Weldcraft 3 A Water-Cooled orch Kit #3 183 See page 7. Recommended for ynasty 35 Weldcraft 4 A Water-Cooled orch Kit #3 186 See page 7. Recommended for ynasty 7 Consumables and ungsten Gas Cylinder, Hose and Fittings Remote Controls istributor: See Miller Parts Catalog RCCS-14 # North/south fingertip control RFCS-14 H # Heavy-duty foot control RHC-14 # Hand control RMLS-14 # Momentary/maintained rocker switch RMS-14 # Momentary rubber dome switch Extension Cords # ft (7.6 m) # ft (15.2 m) # ft (22.9 m) Accessories Runner Cart #3 244 See page 7 Coolmate 3.5 #3 245 Requires coolant IG Coolant # gallons Automation Interface Kit # Field. Provides required automation connections Gas ungsten Arc (IG) Welding Book # Contact your distributor orch Adapters Supplied with power source and torch kits Water-Cooled inse # Used to connect water-cooled torch to inse terminal machine Water-Cooled hread Lock # Used to connect water-cooled torch to ynasty/maxstar 7 Cable Connectors Supplied with power source and torch kits inse Connector 5 mm (1 male) # Used to connect weld lead to inse terminal machine hread Lock Connectors (2 male) # Used to connect weld lead to ynasty 7 or Maxstar 7 inse Connector 5 mm (1 male, 1 female) # Used to extend weld cables weco erminal Adapter # Male inse to female weco Cam-Lok erminal Adapter # Male inse to female Cam-Lok Miscellaneous Stick Electrodes Welding and Work Cables Welding Gloves and Helmet ate: otal Quoted Price: istributed by: Litho in USA