Bobcat 250 Diesel. Welder/generator is warranted for 3 years, parts and labor. Engine is warranted separately by the engine manufacturer.

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1 Bobcat 250 Diesel Issued September 2005 Index No. ED/4.34 Diesel Engine-Driven Welder/AC Generator Quick Specs Industrial Applications Maintenance Repair Farm/Ranch Applications Fabrication Structural Steel Use as a Stand-Alone Generator Processes Stick (SMAW) Flux Cored (FCAW) MIG (GMAW) DC TIG (GTAW) Non-Critical AC TIG (GTAW) Air Carbon Arc (CAC-A) Cutting and Gouging (3/16 in carbons) Air Plasma Cutting and Gouging with optional Spectrum models Optional Battery Charger Output Range DC Stick DC TIG AC TIG/Stick FCAW/MIG A A A V Generator Power Output Rated at 104 F (40 C) 10,000 Watts Peak, 9500 Watts Continuous Accu-Rated Not Inflated Generator Power The Power of Blue. Reliable Bobcat engine-driven welding generators are the industry standard for quality and value. Multiprocess weld output, strong generator power, and most important rated #1 in reliability, make the Bobcat the welding industry s most popular choice. Bulletproof inside and out. Fully enclosed case provides reduced sound levels, fully protected engine, and utilizes the same holemounting pattern as past models. Removable service doors provide easy access for engine maintenance. Increased fuel capacity to 12 gallons means many hours of run time before refueling. Ten-degree skewed-rotor design boasts better generator performance. Accu-Rated 10,000 watts of usable peak power cranks out enough power for most applications: job site, farm/ranch, or home watts of continuous power. New! Meter maintenance displays. Hour meter function Oil change interval Low oil pressure shutdown High coolant temperature shutdown Low fuel shutdown diesel engine shuts down before system runs out of fuel, making restarts easy. Front panel fuel and sight gauges provide convenient fuel level indication. Exclusive! Super-tough Protective Armor with covers has high-impact resistance in all temperatures and is chemicalresistant. Other applications include: automotive bumpers, tractor hoods and panels, lawn mower decks, large structural parts, etc. Output stud and receptacle covers required by OSHA and CSA for job site safety. The addition of the Bobcat s Tri-Cor Technology provides improved Stick arc performance with 7018 electrodes. Welder/generator is warranted for 3 years, parts and labor. Engine is warranted separately by the engine manufacturer. Miller Electric Mfg. Co. An Illinois Tool s Company 1635 West Spencer Street Appleton, WI USA International Headquarters Phone: USA FAX: Canadian FAX: International FAX: Web Site

2 Specifications (Subject to change without notice.) Welding Mode Process Amp/Volt Ranges Weld Output Rated (at 104 F/40 C)* Single-Phase Generator Power Sound Levels at Rated Output, 7 m (23 ft) Dimensions (height is to top of exhaust) Net Weight** CV/DC CC/DC CC/AC MIG/FCAW Stick/TIG TIG/Stick V A A 250 A at 28 V, 100% Duty Cycle 275 A at 25 V, 60% Duty Cycle 250 A at 25 V, 100% Duty Cycle 250 A at 25 V, 100% Duty Cycle Peak: 10,000 watts Continuous: 9500 watts 120/240 VAC, 84/42 A, 60 Hz 80.5 db (105.5 Lwa) H: 34-1/4 in (870 mm) W: 20 in (508 mm) D: 52 in (1321 mm) 700 lb (318 kg) Certified to both Canadian and U.S. Standards for welding equipment available. See ordering information on back. *Rated at sea level. **Net weight without fuel. Engine Specifications (Engines warranted separately by the engine manufacturer.) Engine Brand/ Warranty Horsepower (HP) Type Weld Speed Idle Speed Fuel Capacity Oil Capacity Standard Shutdowns Kubota: 2-year limited North American mfg. 19 HP at 3600 RPM 3-cylinder, industrial liquid-cooled diesel 3600 RPM 2450 RPM 12 gal (45 L) 3.4 qt (3.2 L) Low Oil Pressure, High Coolant Temperature and Low Fuel Function Guide ELECTRODE Maintenance Displays provide engine hours and oil change interval information and high coolant temperature, low oil pressure and low fuel shutdowns. 2. Weld Process Selector Switch makes choosing between Stick, Wire and TIG processes easy. Switch also automatically changes polarity with process selection to make sure the machine is set up properly to weld with little effort or knowledge. 3. Coarse Range Control has four Stick/TIG and two Wire ranges available for output control. Stick/TIG ranges are designed to electrode diameters (3/32, 1/8, 5/32 and 3/16 in) making these models very easy to set. 4. Fine Adjust Control makes it easy to fine tune amperage within a coarse range. Set control above 7 for best power while welding and to 10 for generator-only use. 5. Engine Control Switch is used to start the engine and then select between Auto Idle and High Speed Lock. Switch can be locked in idle for low-speed starting. 6. Glow Plugs assist in cold weather starting VAC and 240 VAC Covered Receptacles with Circuit Breakers meet/exceed OSHA/CSA requirements for job site safety (optional 120 VAC GFCI receptacles available). Note: For matching plug, order #

3 Rated #1 in Reliability The Bobcat Competitive Advantage Make deadlines, not excuses. 68% of service technicians, managers and owners, recommend the Bobcat over the competition. Bobcat 68% Others Technician Recommendations 98% of current owners are satisfied to very satisfied with the Bobcat*. *Based on an independent survey of thousands of Bobcat owners. Patented self-cooling stator barrel design directs airflow for maximum cooling and allows the Bobcat to perform at 100% duty cycle even in 104 F (40 C) heat! All ratings are tested at 104 F (40 C) to maintain tough work schedules, even in hot weather. Large 3 4 gauge leads are lugged to heavy-duty range switches for fieldproven durability. Dust cover protects switches from dirt and grit. Compare to light-duty switches with smaller 6 10 gauge leads on competitive machines. Bulletproof technology eliminates use of complicated circuit boards. 3

4 The Bobcat Generator Power Advantage Accu-Rated Not Inflated Generator Power Miller s Accu-Rated 10,000 watts of usable peak power is delivered for a minimum of 30 seconds. Accu-Rated means peak power is usable for maximum generator loads such as plasma cutting, Millermatics and motor starting. Accu-Rated peak power beats the competition s very short-duration peak or surge power. Use your peak power, it s more than a number. U.S. GAL/HR FUEL CONSUMPTION DC Weld Idle AMPS AT 100% DUTY CYCLE KW AT 100% DUTY CYCLE TYPICAL EQUIPMENT POWER USAGE Bobcats will easily start and run the following equipment: Equipment Starting Watts Running Watts Barn Cleaner (5 HP) 11, Silo Unloader (5 HP) 12, Portable Conveyor (1/2 HP) Milker (5 HP) 10, Hand Drill (1/2 inch) Circular Saw (8-1/4 inch) Air Compressor (1-1/2 HP) Flood Lights (Vapor) Refrigerator/Freezer Sump Pump Millermatic 210 MIG Welder (30 210, 230 V) Spectrum (30 A, 230 V, 1/2 in cut) To select a generator that has enough power output in watts, add the watts for the items you want to simultaneously run. Tools and appliances with induction motors may require 3 7 times the listed wattage when starting. All data listed is approximate check your tool/appliance for specific wattage requirements. SIMULTANEOUS WELDING AND POWER 120 V Full kva 240 V Full kva Weld Current Total Power Receptacle Receptacle in Amperes in Watts Amperes Amperes 0 10,000 84* 42* * * * For example, if you re welding at 125 amps you also have 5200 watts available for powering lights or tools (either 43 amps from the 120 volt full kva receptacle or 21 amps from the 240 volt full kva receptacle). *50 A, 120/240 VAC receptacle. See Owner s Manual for additional information. FUEL CONSUMPTION DATA 12-gallon fuel capacity. On a typical job using 1/8-in 7018 electrodes (125 A, 20% duty cycle) expect about 24 hrs of operation. Welding at 150 A, 40% duty cycle uses approximately 1/2 gallon per hour about 20 hrs of operation. Under a continuous load of 4000 watts of generator power, the Bobcat would run for about 17 hrs of operation. AC POWER VOLTS GENERATOR POWER CURVE 10,000 watts ±10% AC POWER AMPS AT 120 V AC POWER AMPS AT 240 V Tools and motors are designed to operate within 10% of 120/240 VAC. The Bobcat s power generator provides strong power while keeping the voltage within 10% of 120/240 VAC. This increases tool/motor performance and life. 4

5 Genuine Miller Options *Available as factory option. See ordering information on back page. GFCI Protection* # Field Ground Fault Circuit Interruptors are required on some construction sites. Kit contains two GFCI 120 VAC duplex receptacles. (240 VAC GFCI receptacle not required). Spark Arrestor # Field Mandatory when operating on California grasslands, brush or forest-covered land, and all National Forests. For other areas, check your state and local laws. Order the following from Miller Service Parts. Full KVA Plug Kit # Field 120/240 VAC, 50 amp plug (NEMA 14-50P) to fit full KVA receptacle. Engine Tune-Up Kit # Field. Kubota D722 Tune-up kit includes engine filters. TIG Adapter with Extension # Field Extension with Power Cable Adapter 45V11. Required for scratch start TIG welding with Bobcats. Genuine Miller Accessories Stick (SMAW) Welding Weld Leads # /0, 350 A, 100% duty cycle, 50 ft stinger, 50 ft work cable # /0, 300 A, 100% duty cycle, 100 ft stinger, 50 ft work cable Protective Cover # Heavy-duty, water-resistant and mildewresistant cover protects and maintains the finish of the welder. Not for use with Protective Cage or Running Gear. All-Terrain Running Gear # Two heavy-duty 15 in and two 10 in pneumatic tires with innertubes and a rugged handle provide maximum maneuverability. Not for use with Gas Cylinder Mounting Assembly. Plasma Cutting Protective Cage with Cable Holders # Rugged cage with cable holders protects your investment. Can be used with Running Gear and Trailer. Gas Cylinder Mounting Assembly # Designed for use with Protective Cage or by itself. Includes base tray with bottle bracket, vertical support rack and safety chain. Spectrum 375 # See Lit. Index No. PC/9.1 Spectrum 625 # See Lit. Index No. PC/9.5 Spectrum 2050 # See Lit. Index No. PC/7.0 5

6 Genuine Miller Accessories (continued) MIG/Flux Cored Welding TIG (GTAW) Welding SuitCase 8VS Wire Feeder # SuitCase X-TREME 12VS Wire Feeder # Lightweight, portable, voltage-sensing wire feeders include secondary contactor and gas valve. Require drive roll kit. See Lit. Index Nos. M/6.4 and M/6.41. Spoolmatic 30A Spool Gun # Rated 200 amps at 100% duty cycle. Air-cooled, 1-lb spool gun for aluminum MIG. Includes 30 ft (9.1 m) cable assembly. See Lit. Index No. M/1.5. WC-115A required for hookup. WC-115A Control # With contactor. Use with Spoolmatic 30A. Dynasty 200 Series For premium portable AC/DC TIG arc quality. See Lit. Index No. AD/4.8. HF-251 Series # HF-251D-1, 115 VAC High-frequency arc starter and stabilizer. See Accessory Lit. Index No. AY/5.0. Requires Secondary Contactor. Secondary Contactor # Field Required to use HF-251D-1. Trailers and Hitches Spoolmate 3545 Spool Gun # Rated 150 amps at 60% duty cycle. Extend the weld process range by adding an economical, portable system for aluminum and small wire. Includes 20 ft (6 m) cable assembly. See Lit. Index No. M/1.5. SGA 100C required for hookup. SGA 100C Control # SGA with contactor required to connect Spoolmate 3545 to CV engine drive. Includes 10 ft (3 m) 115 VAC power cable and plug, 6 ft (1.8 m) interconnecting cable, and 5 ft (1.5 m) gas hose. Note: The following Millermatic machines can be operated utilizing generator power. The Millermatic line of MIG welders are complete arc welding power source, wire feeder and gun packages designed for portability and ease of use. Millermatic 135 # See Lit. Index No. DC/12.43 Millermatic 175 # See Lit. Index No. DC/12.44 Millermatic 210 # See Lit. Index No. DC/12.46 Millermatic DVI # See Lit. Index No. DC/12.52 Mounting Specifications HWY-1000 Trailer # A 1000 lb (454 kg) capacity highway trailer with welded steel tubing frame, heavy-duty axle with roller bearing hubs and leaf-spring suspension. The HWY-1000 comes with jack stand, 2 in (50 mm) ball hitch, fenders and lights. Cable Tree # Provides an area to conveniently wrap weld cables and extension cords on the HWY-1000 trailer. Lunette Eye 2-1/2 in (64 mm) # A B C G 4 Holes Engine End A. 20 in (508 mm) B. 16-1/2 in (419 mm) C. 1-3/4 in (44 mm) D. 6-1/16 in (154 mm) E. 32-3/4 in (832 mm) F. 52 in (1321 mm) G. 13/32 in (10 mm) diameter D F E Height: (to top of exhaust) 34-1/4 in (870 mm) Width: 20 in (508 mm) Depth: 52-1/2 in (1334 mm) 6

7 Typical Installations for Bobcat 250 IMPROVED! Stick (SMAW) Basic Equipment Four-position range switch provides fine amperage control for typical electrode diameters (3/32, 1/8, 5/32 and 3/16 in). AC weld output for good arc quality with iron powder electrodes without fighting magnetic arc blow. Strong auxiliary power while welding for example, if you are welding at 250 amps the Bobcat delivers 2200 watts of power to run tools, lights etc. Stick Electrode IMPROVED! Flux-Cored (FCAW) Basic Equipment SuitCase 8VS # SuitCase X-TREME 12VS # amps at 25 volts, 60% duty cycle (250 amps at 28 volts, 100% duty cycle). Strong output allows higher travel speeds and deposition rates than competitive machines. High voltage output ratings (28 volts at 250 amps) help to compensate for voltage drop across long weld cables. 8VS/ X-TREME 12VS Feeder Gun Volt-Sensing Lead MIG (GMAW) Basic Equipment SuitCase 8VS # SuitCase X-TREME 12VS # Millermatic 135 # Millermatic 175 # Millermatic 210 # Millermatic DVI # Use.035 in solid wire with 75/25 argon mixed gas for welding down to 16 gauge steel. Use.045 solid wire with a minimum of 80% argon gas for spray transfer on 1/8 in and thicker material (flat and horizontal position). Millermatic machines utilize generator power. 8VS/ X-TREME 12VS Feeder Millermatic Gun Volt-Sensing Lead Gun Aluminum MIG (GMAW) Basic Equipment Spoolmate 3545 # SGA 100C # Spoolmatic 30A # WC-115A Control # Excellent results from 1/8 1/2 in thick fillet welds. SGA 100C/WC-115A with Contactor Spoolmate 3545/ Spoolmatic 30A Plasma Basic Equipment Spectrum machines utilize generator power. Quality cuts with an optional Spectrum plasma cutter. Replace heavy oxy-fuel cylinders with a lightweight, fast and versatile Spectrum plasma cutter. Most plasma units require a separate air source. Spectrum Plasma Cutter Leads Cutting Torch TIG (GTAW) Basic Equipment TIG Adapter w/extension # Required for Scratch Start TIG welding Dynasty 200 Series HF251D-1 # Secondary Contactor # RMLS-14 Switch # Excellent DC TIG capabilities Non-critical AC TIG welding (no remote amperage control available on the Bobcat) HF-251D-1 w/contactor TIG Torch 7

8 Ordering Information Equipment and Options Stock No. Description Qty. Price Bobcat 250 Diesel (19 HP Kubota) # Base machine, CC/CV, AC/DC 10,000 watts # With GFCI Receptacles # With Dry Battery (International) # With Battery Charger and GFCI Receptacles # With No Battery (International) Spark Arrestor # Field Full KVA Plug # Field. (Order from Miller Service Parts) Engine Tune-Up Kits # Field. For Kubota D722. (Order from Miller Service Parts) TIG Adapter with Extension # Field. Required for Scratch Start TIG welding with Bobcats (Order from Miller Service Parts) Accessories Protective Cover # Blue w/logo. Cannot be used with Protective Cage or Running Gear Protective Cage with Cable Holders # All-Terrain Running Gear # Cannot be used with Gas Cylinder Mounting Assembly Gas Cylinder Mounting Assembly # Stick Welding Leads See page 5 Spectrum Plasma Cutters See page 5 SuitCase Portable Wire Feeders See page 6 Spoolmate 3545 Spool Gun # Requires SGA 100C Control. See Lit. Index No. M/1.5 SGA 100C Control # See Lit. Index No. M/1.5 Spoolmatic 30A Spool Gun # Requires WC-115A Control. See Lit. Index No. M/1.5 WC-115A Control # See Lit. Index No. M/1.5 Millermatic Series MIG Welders See page 6 Dynasty 200 Series TIG Welders See Lit. Index No. AD/4.8 HF-251D-1 # VAC. Requires Secondary Contactor Secondary Contactor # HWY-1000 Trailer # Cable Tree # Lunette Eye 2-1/2 in (64 mm) # Date: Total Quoted Price: Distributed by: Litho in USA

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