Syncrowave TIG/Stick Welding

Transcription

1 DX Issued June Index No. AD/. Syncrowave TIG/Stick Welding Power Source Quick Specs Industrial Applications Precision Metal Fabrication Maintenance and Repair Light and Heavy Manufacturing Aerospace Shipbuilding Tube and Pipe Automotive Vocational Processes TIG (GTAW) Stick (SMAW) Pulsed TIG (GTAW-P) (Optional) Input Power Requires -Phase Power Amperage Range Max. Open-Circuit Voltage DC Rated Output A at VAC, % Duty Cycle A at VAC, % Duty Cycle Weight lb ( kg) The Power of Blue. Built-in cable hangers conveniently fold out of power supply to allow all weld cables to be neatly stored to prevent torch or cable damage. Built-in consumable storage drawer allows the operator to store and readily access the needed consumables to be more productive. Squarewave output with AC balance control features adjustable penetration and cleaning action while increasing arc stability on various aluminum alloys, and helps eliminate tungsten spitting and arc rectification. NEW! Optional Integrated Cooler! All-in-one design features Cool-On- Demand with Torch Detection. Prevents torch damage by monitoring coolant flow and temperature. Last procedure recall automatically recalls the last procedure set-up when switching polarity to simplify process changes. Fan-On-Demand improves power efficiency, reduces noise and maintenance by reducing the amount of airborne contaminants pulled through the machine. Help messages provide assistance to the operator about output status for machine circuitry. Syncrowave DX TIGRunner with torch shown Selectable HF TIG starts allow the operator to choose from three different starting conditions to optimize the application according to tungsten diameter and material thickness. Dual digital meters allow for quick and easy viewing of actual and preset values of amperage and voltage. Allows for greater accuracy and repeatability in the welding procedure. Standard built-in preflow will protect the weld area prior to striking an arc. Standard built-in postflow will protect the weld area and tungsten when welding is complete. Line voltage compensation keeps power source constant regardless of input power fluctuations (±%). Optional built-in pulser provides a heating and cooling effect on the weld puddle to reduce heat input and distortion of the material. Optional built-in sequencer provides control of the weld sequence from the operator interface. -year warranty on integrated cooler, -year warranty on all other coolers. Power source is warranted for years, parts and labor. Original main power rectified parts are warranted for years. Miller Electric Mfg. Co. An Illinois Tool Works Company West Spencer Street Appleton, WI USA International Headquarters Phone: -- USA FAX: -- Canadian FAX: -- International FAX: -- Web Site

2 Specifications (Subject to change without notice.) Rated Output A, VAC, % Duty Cycle, NEMA Class I () A, VAC, % Duty Cycle, NEMA Class II () Power Factor Correction out out Hz Amps Input at AC Balance, Rated Load, -phase V V V V KVA KW...*.*.*.*.*.*...*.*.*.*.*.*...*.*.*.*.*.*...*.*.*.*.*.* Welding Amp Range Max OCV Dimensions H: -/ in ( mm) W:-/ in ( mm) D: in ( mm) Weight lb ( kg) Rated Output A, VAC, % Duty Cycle, NEMA Class I () A, VAC, % Duty Cycle, NEMA Class II () Power Factor Correction out out Hz Amps Input at AC Balance, Rated Load, -phase V V V V KVA KW...*.*.*.*.*.*...*.*.*.*.*.*...*.*.*.*.*.*...*.*.*.*.*.* Welding Amp Range Max OCV Dimensions H: -/ in ( mm) W:-/ in ( mm) D: in ( mm) Weight lb ( kg) Rated Output A, VAC, % Duty Cycle, NEMA Class I () A, VAC, % Duty Cycle, NEMA Class II () Power Factor Correction out out / Hz Amps Input at AC Balance, Rated Load, -phase V V V V KVA KW...*.*.*.*.*.*...*.*.*.*.*.*...*.*.*.*.*.*...*.*.*.*.*.* Welding Amp Range Max OCV Dimensions H: -/ in ( mm) W:-/ in ( mm) D: in ( mm) Weight lb ( kg) *While idling. Certified to both the Canadian and U.S. Standards for welding equipment. Balanced Output Control Balanced Wave % Positive % Negative More Heat into Work % Positive % Negative Greatest Cleaning Action % Positive % Negative Conforms to European standards. Line Voltage Compensation Holds Average Current to ±% with ±% Line Variation Balanced Wave Function Note Balance Control by Adjustable Dwell AC Balance Balanced Max. Penetration Max. Cleaning

3 Control Panel (English version shown.). Voltmeter Display. Start Mode Control. Output Control. Amperage Control. Process Control. Balance/Dig Control. Postflow Time Control. Ammeter Display. Pulser Control*. Background Amps Control*. Pulse Frequency Control*. Peak Time Control*. Spot Time Control*. Final Slope Control*. Initial Time Control*. Final Amperage Control*. Initial Amperage Control*. Amperage Adjustment Control. Power Switch. Output Selector Switch *Optional Syncrowave DX Syncrowave DX (CE) Pulser Module Sequencer Module Pulser Module Sequencer Module Control Panel Parameter Values A. Preflow (s). B. Balance/Dig C. Postflow (s). D. Weld Amperage (A) E. Background Amperage (%A) * F. Pulse Frequency (Hz)..* G. Peak Percent Time (%) * H. Initial Time (s) * I. Initial Amperage (A) * J. Spot Time (s) * K. Final Slope Time (s) * L. Final Amperage (%A) * *Optional

4 Performance Data AC V/A CURVE VOLTS AC STICK MAX (MAX Arc Control) AC TIG MAX AC STICK MIN (MAX Arc Control) AC TIG MIN AMPS DC V/A CURVE VOLTS DC STICK (MAX Arc Control) DC STICK MIN (MAX Arc Control) DC TIG MIN AMPS DC TIG MAX RATED OUTPUT WELDING AMPERES % DUTY CYCLE

5 Genuine Miller Options Packages Syncrowave DX TIGRunner # -- Includes Syncrowave DX (# ), integrated cooler and No. Running Gear (completely assembled). Also includes Dinse connection kit (# ). Syncrowave DX TIGRunner with Torch # -- Includes Syncrowave DX (# ), integrated cooler and No. Running Gear (completely assembled). Also includes a ft, -amp water-cooled Diamondback torch, Dinse connection kit (# ), ft gas hose, regulator/flowmeter, cable cover and an AK- TIG torch accessory kit. Power Factor Correction Kit # Field Kit Pulser Module # Field Kit For welding of thin materials. Provides a heating and cooling effect of the weld puddle to reduce heat input and control distortion of the material. Provides. to pulses per second. Sequencer Module # Field Kit Provides a starting current higher or lower than the welding current. Provides final slope and final current for trailing the weld. Provides a spot timer for TIG spot application. Genuine Miller Accessories No. Running Gear # Includes two in ( mm) wheels, two in ( mm) casters, two-compartment rack (for gas cylinder(s) or Coolmate V coolant system), and handles. Provides excellent mobility and easy to install. Remote Controls and Switches RFCS- HD Foot Control # after serial number JK. This new design increases stability with a larger base, and durability with a heavier cord. Maximum flexibility is accomplished with a reconfigurable cord that can exit the front, back or either side of the pedal. Foot pedal provides remote current and contactor control. Includes ft ( m) cord and -pin plug. RCCS- Remote Contactor and Current Control # -pin plug after serial number JK. North/south rotary-motion fingertip control fastens to TIG torch using two Velcro straps. Great for applications that require a finer amperage control. Includes. ft ( m) control cord. RCC- Remote Contactor and Current Control # -pin plug after serial number JK. Side-to-side rotary-motion fingertip control fastens to TIG torch using two Velcro straps. Great for production or contractors that need quick ramp-up. Includes. ft ( m) control cord. RMLS- Switch # after serial number JK. Momentaryand maintained-contact rocker switch for contactor control. Push forward for maintained contact and backward for momentary contact. Includes. ft ( m) cord and -pin plug. RMS- On/Off Control # after serial number JK. Momentarycontact switch for contactor control. Rubber-covered pushbutton dome switch ideal for repetitive on-off applications. Includes. ft ( m) cord and -pin plug. RHC- Hand Control # Miniature hand control for remote current and contactor control. Dimensions: in ( mm) x in ( mm) x -/ in ( mm). Includes ft ( m) cord and -pin plug. Extension Cords for -Pin Remote Controls # ft (. m) # ft (. m) # ft ( m) Protective Cover # Heavy-duty, water and mildew resistant. Protects and maintains the finish of the welder.

6 Genuine Miller Accessories (continued) Gas Tungsten Arc (TIG) Welding Book # To order this item, distributors can call the Miller Literature Distribution Center at ---, or FAX ---. pages -/ x in. A comprehensive text on all aspects of the GTAW process. Filled with figures and tables to illustrate process technique and equipment setup. Glossary of TIG terms also provided. Coolmate Coolmate V Coolmate Video GTAW Setup Procedures # To order this item, distributors can call the Miller Literature Distribution Center at ---, or FAX ---. : minutes. A detailed demonstration on preparing your equipment for TIG welding. Uses a Syncrowave power source, but topics fit any TIG setup including air-or water-cooled systems. In-depth discussion of tungstens and gases. TIG Training CD # Designed for anyone who s looking to better understand the TIG process. Easy to understand instruction, proven teaching steps, and expert advice help to create a more effective academic approach to training. Subject areas covered include system components, process fundamentals, electrical theory, safety, power source operation. TIG (GTAW) Torches Diamondback TIG Torches The NEW Diamondback line of ergonomically designed TIG torches from Miller Electric complements the most popular TIG power source line available today. The Diamondback torch line includes both air-cooled and water-cooled models. The air-cooled models range in size from to A. The water-cooled models include and A torches. All models are standard with a rigid head. See Diamondback TIG Torch Selector Guide. Water Coolant Systems For more information, see the Miller Coolant Systems literature sheet, Index No. AY/.. Coolmate # VAC # -- VAC, CE # VAC # -- VAC, CE For use with water-cooled torches rated up to amps. Unique paddle-wheel indicator, external filter and easy-fill spout. Coolmate V # VAC # -- VAC, CE For use with water-cooled torches rated up to amps. Vertical design conveniently mounts to Miller cylinder rack in place of one cylinder. Coolmate # VAC # -- VAC, CE For use with water-cooled torches rated up to amps. Tough molded polyethylene case with carrying handle. CoolRunner X # VAC # -- VAC, CE Provides the perfect solution for industrial, water-cooled TIG applications. For watercooled TIG torches rated up to amps. Low Conductivity Coolant # Sold in cases of four -gallon recyclable plastic bottles. Miller coolants contain a base of ethylene glycol and deionized water to protect against freezing to - F (- C) or boiling to F ( C). Also contains a compound that resists algae growth.

7 Notes

8 Ordering Information Equipment and Options Stock No. Description Qty. Price Syncrowave DX # // V, / Hz, Standard Model # // V, / Hz, Standard Model # /// V, / Hz, CE, Standard Model # -- // V, Syncrowave DX TIGRunner # -- // V, Syncrowave DX TIGRunner with torch # -- // V, Syncrowave DX TIGRunner # -- // V, Syncrowave DX TIGRunner with torch Power Factor Correction Kit # Field Pulser Module # Field Sequencer Module # Field Accessories No. Running Gear # Protective Cover # Heavy-duty, water and mildew resistant. Protects and maintains the finish of the welder. Remote Controls RFCS-HD # Heavy-duty foot control RCCS- # North/south fingertip control RCC- # Side-to-side fingertip control RMLS- # Momentary/maintained rocker switch RMS- # Momentary rubber dome switch RHC- # Hand control Extension Cords # ft (. m) # ft (. m) # ft (. m) TIG Welding Diamondback TIG Torches Consumables and Tungsten Gas Cylinder Gas Hose and Fittings See Diamondback TIG Torch Selector Guide See Diamondback TIG Torch Selector Guide Stick Welding Stick Hook-Up Kit # / cable, ft (. m). Includes electrode holder, weld cable, and work cable with clamp Stick s Coolant Systems Coolmate # VAC # -- VAC, CE # VAC # -- VAC, CE Coolmate V # VAC. Upright # -- VAC, CE. Upright Coolmate # VAC # -- VAC, CE Cool Runner X # VAC # -- VAC, CE Low Conductivity Coolant # Coolant System Hoses Miscellaneous Welding Cables Work Cable and Clamp Welding Gloves and Helmet Date: Total Quoted Price: Distributed by: Litho in USA