chemicals 2 terminals / lugs 12 For battery corrosion prevention, cleaning and reconditioning

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2 INDEX chemicals 2 For battery corrosion prevention, cleaning and reconditioning terminals / lugs 12 Make, repair, switch and connect any battery cable BATTERY STORAGE 30 Store, relocate and secure your batteries WIRE MANAGEMENT 44 Seal, insulate and bundle your battery cables TOOLS 52 For wiring, cleaning, mounting, testing, filling and transporting your batteries WIRE & CABLE 64 Professional quality battery cable and welding cable for custom battery cables BATTERY CABLES 70 High performance battery cables for today s demanding energy and environmental markets POWER PRODUCTS 84 Marine and solar battery chargers, professional booster cables and isolators for your batteries GENERAL INFORMATION 96 Icon legend, warranty, shipping, order and contact information Anywhere. Anytime. For 95 years. That s 95 years of innovation, of quality and of passion. For nearly ten decades, our brand, our products have been used by consumers in 54 different countries. And we re just getting started. Visit us on the web at:

3 Anywhere, Anytime >> When you need to be Ready to Go... Getting where you want to go is easy when you have the right products and tools. For years, the NOCO name has been synonymous for quality and dependability, even in some of the most demanding working environments. Whether in a bass boat, car, truck, motorcycle, golf cart, or recreational vehicle, our products will outlast and outperform any other products. So, how do we build the best selling battery products and accessories? We use the most advanced materials and technology available. Our research and development team spends countless hours designing and testing the products that you need to be ready to go. Together, it makes our products better than they have to be. When reliability counts, we have the products to take you anywhere, anytime. Copyright 2009

4 NCP-2 Battery Corrosion Preventatives The world famous NCP-2 compound has prevented corrosion since >> 4 Battery Corrosion Preventatives 4 BATTERY TERMINAL PROTECTORS 6 Battery Clean-Up Instantly neutralizes, dissolves and removes corrosive elements from your battery terminals, cables, hold-downs and battery boxes. >> 8 Battery Treatment Kits A convenient solution for treating new or used batteries for service stations, repair shops, battery outlets and dealers. >> 9 Battery Cleaners 8 BATTERY TREATMENT KITS 9 BATTERY SAVER KITS 9 ACID ABSORBERS 10 BATTERY RECONDITIONER 11 GLASS/ALL PURPOSE CLEANER 11 BATTERY PAD 11 CHEMICALS The highest quality chemical solutions to protect and extend the life of your battery from NOCO... the developers of the First Battery Corrosion Preventative in

5 WE LL KEEP YOU RUNNING >> 3

6 NCP-2 THE END OF BATTERY CORROSION FOR THE LIFE OF YOUR BATTERY STOP CORROSION NCP-2 Battery Corrosion Preventatives Since the early 1900 s, NOCO has engineered and manufactured solutions for battery corrosion prevention. The world famous NCP-2 compound has prevented corrosion in more than 1 billion vehicles in 54 countries. Formulated to make all surfaces impenetrable to corrosion-causing acid fumes which reduce battery life and cranking ability. Suitable for battery terminals, cables, hold-downs, enclosures, boxes and carriers. Guaranteed for the life of your battery. Easy to Use... Before beginning, inspect for corroded areas (i.e. battery terminals, cables, hold-downs, enclosures and carriers) Features: Lifetime guarantee* Stops battery corrosion Prolongs battery life Environmentally safe Does not dry or evaporate Resistant to reversion, atmospheric contamination, mechanical shock or vibration 1. Spray NOCO Battery Clean-Up to remove corrosion from battery cables, terminals and hold-downs. 2. Rinse area thoroughly where corrosion was previously present. Repeat Steps 1 and 2 if necessary. 3. Apply a generous amount of NCP-2 Battery Corrosion Preventative Spray over area to be protected. *Lifetime Protection Seal of Approval NCP-2 products are guaranteed to prevent corrosion for the life of your battery. Make sure your battery corrosion preventative products carry the NOCO Lifetime Protection Seal of Approval. 4

7 A>> C>> E>> F>> B>> D>> G>> A>> NCP-2 Battery Corrosion Preventative (A101) Aerosol Spray, 5.00 oz. / Color: Red B>> ncp-2 Battery Corrosion Preventative (A202) Aerosol Spray, oz. / Color: Red C>> NCP-2 Battery Corrosion Preventative (A203) Aerosol Spray, oz. / Color: Clear D>> NCP-2 Battery Corrosion Preventative (CB304) Non-Aerosol Brush-On, oz. / Color: Red E>> NCP-2 Battery Corrosion Preventative (CB104) Non-Aerosol Brush-On, 4.00 oz. / Color: Red F>> NCP-2 Battery Corrosion Preventative (M101S) Aerosol Spray (Available in Retail Pkg only), 1.00 oz. / Color: Red G>> NCP-2 Battery Corrosion Preventative (MB102) Non-Aerosol Brush-On, 1.00 oz. / Color: Red (Brush not included) 5

8 It s a Wrap >> NCP-2 TERMINAL PROTECTORS FOR LIFETIME PROTECTION NCP-2 Battery Terminal Protectors are designed to provide a barrier against acid fumes that seep through improperly sealed batteries and cause corrosion. NCP-2 Corrosion Preventative Compound lasts indefinitely without drying or evaporating and is guaranteed for the life of your batteries. A>> NCP-2 Top Post Battery Terminal Protectors/Display (D313)* 25 individual packets with 2 protectors/packet in retail counter-top display box / Color: Grey B>> NCP-2 Combination Battery Terminal Protectors (MC303)* Blister card with 2 combination terminal protectors For top or side terminals / Color: (1) Red (1) Green C>> NCP-2 Wrap Around Battery Terminal Protectors (MC304)* Easy to Install Double Locking Tab covers the entire terminal For top or side terminals / Color: (1) Red (1) Green D>> NCP-2 Combination Battery Terminal Protectors (CC704R)* 2 in 1: For top or side terminals / 100 per can / Color: Red E>> NCP-2 Top Post Battery Terminal Protectors (C704GR)* For top post battery terminals / 100 per can / Color: Green F>> NCP-2 Group 31 Battery Terminal Protectors (GT603)* For Group 31 battery terminals / 50 per can / Color: Grey G>> NCP-2 Side Post Battery Terminal Protectors (ST24)* For side post battery terminals / 100 per can / Color: Grey A>> B>> 6 *See Chart on page 7 for additional information

9 NCP-2 Terminal Protector Dimensions and Uses* Description Part No. ID OD Color Contents Top Post Battery Terminal Protectors B Gray 50/Can C Gray 100/Can C704R Red 100/Can C704GR Green 100/Can Side Post Battery Terminal Protectors ST Gray 50/Can ST Gray 100/Can Lifetime Protection Seal of Approval NCP-2 products are guaranteed to prevent corrosion for the life of your battery. Make sure your battery corrosion preventative products carry the NOCO Lifetime Protection Seal of Approval. Combination Top or Side MC Red/1Grn 2/Card Battery Terminal Protectors CC Gray 50/Can CC Gray 100/Can CC704R Red 100/Can CC704GR Green 100/Can Wrap Around Battery Terminal Protectors MC Red/1Grn 2/Card for Top or Side Terminal Batteries Group 31 Battery Terminal Protectors GT Gray 50/Can C>> D>> E>> F>> G>> How to Use the NOCO NCP-2 Combination Battery Terminal Protectors for either Top or Side Terminal Batteries For Top Terminal Application: Use the Terminal Protector as it comes from the can. 2. For Side Terminal Application: Remove the inner ring along the perforation before installing the Terminal Protector. 7

10 Battery Cleaners NOCO Battery Cleaner & Acid Detector Application: 1 2 Battery Clean-Up instantly neutralizes, dissolves and removes corrosive elements from your battery terminals, cables, hold-downs and battery boxes. Formulated to assure maximum current flow and reduce potential voltage leakage. 1. Spray NOCO Battery Cleaner & Acid Detector over corroded areas. 2. If there is any acid present, the yellow foaming agent will turn PINK upon contact. Battery Cleaner & Acid Detector detects, neutralizes and cleans acid build-up. A specialized yellow foaming agent turns pink upon contact with acid, notifying the user that acid is present. Great for removing corrosive elements from your battery terminals, cables, hold-downs and boxes. Assures maximum current flow and reduces potential voltage leakage. Nothing gets by The Detector! 3. Rinse clean with large amounts of water Reapply NOCO Battery Cleaner & Acid Detector to verify that no acid is present and rinse. A>> B>> C>> D>> E>> A>> Battery Clean-Up (E403) Aerosol / oz. / Color: White B>> Battery Cleaner & Acid Detector (E404) Aerosol / oz. Color: Yellow C>> Battery Clean-Up (M403) Aerosol / 1.12 oz. / Color: White D>> Battery Clean-Up (BS403) Non-Aerosol w/pump Applicator oz. / Color: Blue E>> Battery Clean-Up (G403) Non-Aerosol Bulk 1.0 Gal. / Color: Blue Auto Marine Industrial Renewable Energy Fleet RV/Camping Performance Home Bus Golf Farm 8

11 Cleaning Time >> NCP-2 Battery Treatment Kits NCP-2 Battery Treatment Kits offer service stations, repair shops, battery outlets and dealers a convenient solution for treating new or used batteries. Each kit services up to 25 batteries and comes complete with a portable carrying tray for trouble-free transportation and storage. NCP-2 Battery Savers NCP-2 Battery Savers offer all the essential products to prevent unwanted, power-robbing corrosion. Each kit comes with the world famous NCP-2 Battery Corrosion Preventative, which is guaranteed for the life of your battery. Battery Savers help prolong battery life, provide better cranking ability and saves on gas. K>> F>> G>> H>> I>> J>> F>> NCP-2 Battery Treatment Kit (BTK1) For Top & Side Terminal Batteries Contains: (1) NCP-2 Battery Corrosion Preventative Spray,12.25 oz.; (1) Battery Clean-Up Spray, 14 oz.; (1) 50 Qty/Can, Top & Side Combination Battery Terminal Protectors; (1) Battery Brush Cleaning Tool/Plastic; (25) Service Identification Tags G>> NCP-2 Battery Treatment Kit (BTK5) For Group 31 Batteries Contains: (1) NCP-2 Battery Corrosion Preventative Spray,12.25 oz.; (1) Battery Clean-Up Spray, 14 oz.; (1) 50 Qty/Can, Group 31 Battery Terminal Protectors; (1) Battery Brush Cleaning Tool/Plastic; (25) Service Identification Tags H>> NCP-2 Battery Savers All-in-One Kit (M401) For Top & Side Terminal Batteries Contains: (1) NCP-2 Battery Corrosion Preventative Spray,1 oz; (1) Battery Clean-Up Spray, 1.12 oz; (2) Top & Side Combination Battery Terminal Protectors; (1) Battery Brush Cleaning Tool/Metal I>> NCP-2 Battery Savers Kit (MB103) For Top & Side Terminal Batteries Contains: (1) NCP-2 Battery Corrosion Preventative, Tube, 8.0 cc; (2) Top & Side Combination Battery Terminal Protectors J>> NCP-2 Battery Savers Kit (MC101) For Top & Side Terminal Batteries Contains: (1) NCP-2 Battery Corrosion Preventative Spray, 1 oz; (2) Top & Side Combination Battery Terminal Protectors K>> NCP-2 Battery Savers Kit (M414) For Top & Side Terminal Batteries Contains: (1) NCP-2 Battery Corrosion Preventative, Tube, 8.0cc; (1) Battery Clean-Up, Tube, 8.0cc; (2) Top & Side Combination Battery Terminal Protectors; (1) Battery Brush Cleaning Tool/Metal 9

12 Cleaning up your environment... think GREEN >> NOMO-100 Acid neutralizing absorber NOMO-100 Acid Neutralizing Absorber is a fast acting and Easy to Use environmentally safe method for handling and disposing of toxic acid spills. The specialized formula changes the ph of the hazardous material for easy disposal Features: Biodegradable Long shelf life Minimizes safety risks and environmental hazards Passes all material RCRA characteristics as a non-hazardous material 1. Pour onto acid spill. 2. Surround spill with NOMO-100 and wait until spill is completely absorbed. 3. Allow five minutes to neutralize and absorb liquid. When bubbly reaction ceases, neutralization is complete. NAA101>> NAA202>> NAA303>> NOMO-100 (NAA101) Acid Neutralizing Absorber, 2.5 gal. NOMO-100 (NAA202) Acid Neutralizing Absorber, 5 gal. NOMO-100 (NAA303) Acid Neutralizing Absorber, 55 gal. Drum 10

13 squeaky GLASS/All purpose cleaner Squeaky Glass/All Purpose Cleaner instantly lifts and cleans the most difficult dirt and grime. This fast acting, foam cleaning agent will not drip or streak. Leaves a fresh scent. Perfect for automobiles, kitchens, bathrooms or other cleaning uses... Squeaky Out Shines the rest! Restore black Battery reconditioner Restore Black Battery Reconditioner is a specialized proprietary paint blend that restores batteries to their original luster. A Fanspray valve ensures exceptional coverage to seal surfaces and resist cracking. Ideal for industrial batteries, lift trucks and equipment. Squeaky Glass/All Purpose Cleaner, (E800) 20 oz. E1009>> Battery Pad (MC316) 8 x12 Super absorbent, high density battery pad to collect battery acid Restore Black Battery Reconditioner (E1009) Specialized black paint to recondition battery cases, 14 oz. Battery Pad Features: Easy to use; takes minutes to install Safely dissolves battery acid Saturated with a nano-neutralizing agent Protects battery from harmful vibrations Made from a proprietary woven felt Prevents rust formation on surfaces Environmentally friendly 11

14 CC-3 Copper Crimpable Terminals Sand cast copper alloy for maximum electrical performance and dependability. >> 14 Hefty-Hefty Copper Lugs Heavy wall, seamless copper tubing with electro-tin plating for optimal conductivity. >> 16 TZ Zinc Terminal ENDS An environmentally safe alternative to lead battery terminals. 3X more conductive than lead. RoHS compliant. BATTERY TERMINALS 14 BUTT SPLICES 15 COPPER LUGS 16 POWER CONNECTORS 20 POWER CONNECTOR ACCESSORIES 22 TZ ZINC TERMINAL ENDS 24 BATTERY TERMINAL SWITCHES & DISCONNECTS 26 TERMINAL ACCESSORIES 28 >> 24 TERMINALS/ LUGS The highest quality battery terminals and lugs to make and repair any battery cable. For automotive, farm, recreational, marine and performance vehicle battery connections. 12

15 RUGGED RELIABILITY >> 13

16 CC-3 Copper Crimpable Terminals TC6U>> Straight A B C Part No. Gauge Polarity Color A B C TC6U 6 Universal Blue TC4N 4 Negative Gray TC4P 4 Positive Gray TC1N 1-2 Negative Pink TC1P 1-2 Positive Pink TC10N 1/0 Negative Black TC10P 1/0 Positive Black TC20N 2/0 Negative Orange TC20P 2/0 Positive Orange TC30N 3/0 Negative Purple TC30P 3/0 Positive Purple TC40N 4/0 Negative Yellow TC40P 4/0 Positive Yellow TF20P>> Flag C A B TF1N 1-2 Negative Pink TF1P 1-2 Positive Pink TF10N 1/0 Negative Black TF10P 1/0 Positive Black TF20N 2/0 Negative Orange TF20P 2/0 Positive Orange TF30N 3/0 Negative Purple TF30P 3/0 Positive Purple TF40N 4/0 Negative Yellow TF40P 4/0 Positive Yellow TR30N>> Right Elbow A B C TR1N 1-2 Negative Pink TR1P 1-2 Positive Pink TR10N 1/0 Negative Black TR10P 1/0 Positive Black TR20N 2/0 Negative Orange TR20P 2/0 Positive Orange TR30N 3/0 Negative Purple TR30P 3/0 Positive Purple TR40N 4/0 Negative Yellow TR40P 4/0 Positive Yellow TL10N>> Left Elbow C B A TL1N 1-2 Negative Pink TL1P 1-2 Positive Pink TL10N 1/0 Negative Black TL10P 1/0 Positive Black TL20N 2/0 Negative Orange TL20P 2/0 Positive Orange TL30N 3/0 Negative Purple TL30P 3/0 Positive Purple TL40N 4/0 Negative Yellow TL40P 4/0 Positive Yellow CC-3 Copper Crimpable Terminals offer the highest material quality for superior connections and lasting performance. Sand cast with Copper Alloy No. C83300 (131 Contact Copper) for superior conductivity. Exceeds SAE conductivity standard J163. RoHS compliant. Color Gauge Letter Code Blue 6 J-H Gray 4 J-H Pink 1-2 H-H Black 1/0 e-a Orange 2/0 a-c Purple 3/0 a-b Yellow 4/0 a-a Features: Color coded Chamfered end Raised lettering for polarity identification RoHS compliant 14

17 CC-3 STACKING & Non-STACKING TERMINALS (Universal Polarity) Non-Stacking Terminals are tin plated to resist corrosion and have reinforced ridges to prevent cracking. Designed for top and side mount applications with 3/8 stud holes. Stackable Terminals allow stacking to give you excellent mating, better connections and allow for multiple battery hook-ups. The locking ridges bite into the battery terminal for a non-rotating connection. Designed for threaded stud or side terminal batteries with 3/8 stud holes. TNS10U>> Straight Non-Stacking A b A C TDNS20U>> Double Wire Non-Stacking A b C Part No. Gauge Style Color A B C TNS4U 4 Straight Non-Stacking Gray TNS1U 1-2 Straight Non-Stacking Pink TNS10U 1/0 Straight Non-Stacking Black TNS20U 2/0 Straight Non-Stacking Orange TDNS10U 1/0 Double Wire Non-Stacking Black TDNS20U 2/0 Double Wire Non-Stacking Orange TS20U 2/0 Straight Stackable Orange TDS20U 2/0 Double Wire Stackable Orange TDS20U>> A b C TS20U>> A b A C Double Wire Stackable Straight Stackable BUtt SPLICES Butt Splices are designed to make a bridge connection between two wires. Made from seamless copper tubing for optimal conductivity and resistance to corrosion. HS40625>> Hefty-Hefty Butt Splice b C A LS1>> Standard Butt Splice LTS1>> Tinned Butt Splice Part No. Style Gauge Color A B C HS623 Hefty-Hefty 6 Blue HS464 Hefty-Hefty 4 Gray HS1328 Hefty-Hefty 1-2 Pink HS10461 Hefty-Hefty 1/0 Black HS20511 Hefty-Hefty 2/0 Orange HS30559 Hefty-Hefty 3/0 Purple HS40625 Hefty-Hefty 4/0 Yellow LS8 Standard LS6 Standard LS4 Standard LS2 Standard LS1 Standard LS10 Standard 1/ LS20 Standard 2/ LS30 Standard 3/ LS40 Standard 4/ LTS8 Tinned LTS6 Tinned LTS4 Tinned LTS2 Tinned LTS1 Tinned Lts10 Tinned 1/ LTS20 Tinned 2/ LTS30 Tinned 3/ LTS40 Tinned 4/ Meets SAE conductivity standards J163 and J

18 More Muscle >> Hefty-Hefty Copper Lugs Hefty-Hefty Copper Lugs are made from seamless copper tubing and electro-tin plated for optimal conductivity. Meets SAE conductivity standards J163 and J1811. RoHS compliant. Features: Color coded For easy identification and crimp die setting. Stamped lettering For wire size and stud hole identification. Chamfered end Allows trouble-free entry path for wire. Heavy-duty construction Extra thick walls and pads. RoHS compliant HL200500>> 2/0 Ga. Hefty-Hefty 1/2 Copper Lug b D A C A Part No. Gauge Color Size A B C D HL Red # HL Red 1/ HL Red 5/ HL Red 3/ HL Red 1/ HL Blue # HL Blue 1/ HL Blue 5/ HL Blue 3/ HL Blue 1/ HL Gray # HL Gray 1/ HL Gray 5/ HL Gray 3/ HL Gray 1/ HL Green # HL Green 1/ HL Green 5/ HL Green 3/ HL Green 1/ HL Pink # HL Pink 1/ HL Pink 5/ HL Pink 3/ HL Pink 1/ HL /0 Black 1/ HL /0 Black 5/ HL /0 Black 3/ HL /0 Black 1/ HL /0 Orange 1/ HL /0 Orange 5/ HL /0 Orange 3/ HL /0 Orange 1/ HL /0 Purple 1/ HL /0 Purple 5/ HL /0 Purple 3/ HL /0 Purple 1/ HL /0 Yellow 1/ HL /0 Yellow 5/ HL /0 Yellow 3/ HL /0 Yellow 1/

19 Part No. Gauge style Color size A B C D H90L Angle Blue 3/ H90L Angle Blue 1/ H90L Angle Gray 3/ H90L Angle Gray 1/ H90L Angle Pink 3/ H90L Angle Pink 1/ H90L1038 1/0 90 Angle Black 3/ H90L1050 1/0 90 Angle Black 1/ H90L2038 2/0 90 Angle Orange 3/ H90L2050 2/0 90 Angle Orange 1/ H90L3038 3/0 90 Angle Purple 3/ H90L3050 3/0 90 Angle Purple 1/ H90L4038 4/0 90 Angle Yellow 3/ H90L4050 4/0 90 Angle Yellow 1/ HLL438 4 Non-Rotating Gray 3/ HLL Non-Rotating Pink 3/ HLL1038 1/0 Non-Rotating Black 3/ HLL2038 2/0 Non-Rotating Orange 3/ HLL3038 3/0 Non-Rotating Purple 3/ HLL4038 4/0 Non-Rotating Yellow 3/ HDL1038 1/0 Double Wire Non-Rotating Black 3/ HDL2038 2/0 Double Wire Non-Rotating Orange 3/ HDL3038 3/0 Double Wire Non-Rotating Purple 3/ HDL4038 4/0 Double Wire Non-Rotating Yellow 3/ Standard vs Hefty-Hefty A B A. Standard Lugs Standard Lugs are thin wall and pad copper lugs, which are commonly referred to as starter lugs. B. Hefty-Hefty Lugs Hefty-Hefty Lugs are extra thick wall and pad copper lugs used in heavy-duty applications. Color/Code Chart Color Gauge Letter Code Blue 6 J-H Gray 4 J-H Pink 1-2 H-H Black 1/0 e-a Orange 2/0 a-c Purple 3/0 a-b Yellow 4/0 a-a H90L1038>> HLL4038>> HDL1038>> b A C A A C D b D b D 1/0 Ga. 90 Hefty-Hefty 3/8 Lug C 4/0 Ga. Non-Rotating Hefty-Hefty 3/8 Lug 1/0 Ga. Double Wire Non-Rotating Hefty-Hefty 3/8 Lug Hefty-Hefty 90 Angle Lugs Hefty-Hefty 90 Angle Lugs are made with a seamless copper tubing and electro-tin plated for optimal conductivity. Angle lugs are specially designed for use in hard to reach locations. Hefty-Hefty Non-Rotating Lugs Hefty-Hefty Non-Rotating Lugs are stackable for multiple wire connection to a single terminal. Locking notches dig into lead battery terminals for contact and to prevent rotating. 17

20 Features: Bell shaped end for easy cable entry L831>> D C Stamped lettering - For easy wire size and stud hole identification Seamless copper tubing Meets SAE conductivity standards J163 and J1811 RoHS compliant b A A 8 Ga. Standard Copper Lug, 5/16 Standard Copper Lugs Standard Copper Lugs are made from seamless bare copper tubing. Ideal for ground connections, battery cables and general wiring purposes. Micro-Hardness Comparison for both standard and tin plated copper lugs (HR15T) in accordance to ASTM BE NOCO (highest ductility) Competitor T Competitor J Explanation: Typically the material that exhibits a higher hardness than another will, display the lowest ductility and the lowest ductility, making it the most likely to crack during crimping. The lug with highest ductility is the most malleable. Part No. Gauge Size A B C D L810 8 # L / L / L / L / L610 6 # L / L / L / L / L410 4 # L / L / L / L / L210 2 # L / L / L / L / L / L / L / L / L1025 1/0 1/ L1031 1/0 5/ L1038 1/0 3/ L1050 1/0 1/ L2025 2/0 1/ L2031 2/0 5/ L2038 2/0 3/ L2050 2/0 1/ L3025 3/0 1/ L3031 3/0 5/ L3038 3/0 3/ L3050 3/0 1/ L4025 4/0 1/ L4031 4/0 5/ L4038 4/0 3/ L4050 4/0 1/ L MCM 3/ L MCM 1/ L MCM 5/

21 LT638>> D C Features: Electro-tin plated for resistance to corrosion Bell shaped end for easy cable entry Stamped lettering - For easy wire size and stud hole identification Seamless copper tubing Meets SAE conductivity standards J163 and J1811 RoHS compliant Field of Dreams >> b A A 6 Ga. Electro-Tin Plated Copper Lug, 3/8 Part No. Gauge Size A B C D LT810 8 # LT / LT / LT / LT / LT610 6 # LT / LT / LT / LT / LT410 4 # LT / LT / LT / LT / LT210 2 # LT / LT / LT / LT / LT / LT / LT / LT / LT1025 1/0 1/ LT1031 1/0 5/ LT1038 1/0 3/ LT1050 1/0 1/ LT2025 2/0 1/ LT2031 2/0 5/ LT2038 2/0 3/ LT2050 2/0 1/ LT3025 3/0 1/ LT3031 3/0 5/ LT3038 3/0 3/ LT3050 3/0 1/ LT4025 4/0 1/ LT4031 4/0 5/ LT4038 4/0 3/ LT4050 4/0 1/ LT MCM 3/ LT MCM 1/ LT MCM 5/ Tin Plated Standard Copper Lugs Tin Plated Standard Copper Lugs are made from seamless copper tubing with electro-tin plating. Ideal for ground connections, battery cables and general wiring purposes. ABYC Recommends Solder shall not be the sole means of mechanical connection in any circuit. Exception: Battery lugs with a solder contact length of not less than 1.5 times the diameter of the conductor. E

22 Just Plug In & Go >> 20 POWER CONNECTORS Power Connectors are designed to make connecting and disconnecting electrical currents efficient and safe. Available from 50 to 350 Amps, which feature color coded housings to prevent mating of different voltages. Suitable for use at 600 volts or less and a temperature rating of -20 C to 105 C (-4 F to 221 F). Power Connector Kits: Kit containing of one (1) Power Connector Housing and two (2) Silver Plated Copper Connectors. Contacts have flared barrel openings for easy wire entry. Available in four (4) colors and wire ranges from Ga. to 4/0 Ga. Features: Impact resistant polycarbonate housing for superior physical strength & dielectric properties Silver plated solid copper contacts offer low resistance for optimal conductivity Self cleaning contact design resists arcing by keeping conductive surfaces clean and corrosion-free Bell shaped contact end for easy cable entry Integral stainless steel springs maintain pressure on contact to insure a low-resistance connection RoHS compliant PSB35040R>> 4/0 Ga. Power Connector Kit 350 Amp Industry Recommended Voltage and Color Selection Chart Housing Color Voltage Yellow 12 Orange 18 Red 24 Gray 36 Blue 48 Green 72 Black 80 Part No. Gauge Kit Contents Color Amp PSB5012Y (1) Housing (2) Connectors Yellow 50 PSB5012R (1) Housing (2) Connectors Red 50 PSB5012G (1) Housing (2) Connectors Gray 50 PSB5012B (1) Housing (2) Connectors Blue 50 PSB508Y 8 (1) Housing (2) Connectors Yellow 50 PSB508R 8 (1) Housing (2) Connectors Red 50 PSB508G 8 (1) Housing (2) Connectors Gray 50 PSB508B 8 (1) Housing (2) Connectors Blue 50 PSB506Y 6 (1) Housing (2) Connectors Yellow 50 PSB506R 6 (1) Housing (2) Connectors Red 50 PSB506G 6 (1) Housing (2) Connectors Gray 50 PSB506B 6 (1) Housing (2) Connectors Blue 50 PSB1754Y 4 (1) Housing (2) Connectors Yellow 175 PSB1754R 4 (1) Housing (2) Connectors Red 175 PSB1754G 4 (1) Housing (2) Connectors Gray 175 PSB1754B 4 (1) Housing (2) Connectors Blue 175 PSB1752Y 2 (1) Housing (2) Connectors Yellow 175 PSB1752R 2 (1) Housing (2) Connectors Red 175 PSB1752G 2 (1) Housing (2) Connectors Gray 175 PSB1752B 2 (1) Housing (2) Connectors Blue 175 PSB17510Y 1/0 (1) Housing (2) Connectors Yellow 175 PSB17510R 1/0 (1) Housing (2) Connectors Red 175 PSB17510G 1/0 (1) Housing (2) Connectors Gray 175 PSB17510B 1/0 (1) Housing (2) Connectors Blue 175 PSB35020Y 2/0 (1) Housing (2) Connectors Yellow 350 PSB35020R 2/0 (1) Housing (2) Connectors Red 350 PSB35020G 2/0 (1) Housing (2) Connectors Gray 350 PSB35020B 2/0 (1) Housing (2) Connectors Blue 350 PSB35030Y 3/0 (1) Housing (2) Connectors Yellow 350 PSB35030R 3/0 (1) Housing (2) Connectors Red 350 PSB35030G 3/0 (1) Housing (2) Connectors Gray 350 PSB35030B 3/0 (1) Housing (2) Connectors Blue 350 PSB35040Y 4/0 (1) Housing (2) Connectors Yellow 350 PSB35040R 4/0 (1) Housing (2) Connectors Red 350 PSB35040G 4/0 (1) Housing (2) Connectors Gray 350 PSB35040B 4/0 (1) Housing (2) Connectors Blue 350

23 A Power Connector Housings These polycarbonate housings are available in several different colors to avoid mating of different voltages. Impact & vibration resistant. Part No. Amp Color Fits Gauge A B C D PSB50Y 50 Yellow 6, 8, PSB50R 50 Red 6, 8, PSB50G 50 Gray 6, 8, PSB50B 50 Blue 6, 8, PSB175Y 175 Yellow 4, 2, 1/ PSB175R 175 Red 4, 2, 1/ PSB175G 175 Gray 4, 2, 1/ PSB175B 175 Blue 4, 2, 1/ PSB350Y 350 Yellow 2/0, 3/0, 4/ PSB350R 350 Red 2/0, 3/0, 4/ PSB350G 350 Gray 2/0, 3/0, 4/ PSB350B 350 Blue 2/0, 3/0, 4/ PSB175Y>> Power Connector Terminals Silver plated copper connectors offer optimal conductivity. Contacts have flared barrel openings for easy wire entry. Part No. Gauge A B C D E PSBT PSBT PSBT PSBT PSBT PSBT10 1/ PSBT20 2/ PSBT30 3/ PSBT40 4/ PSBT6>> D C B N A E B C D 6 Ga. Power Connector Terminals 175 Amp, Power Connector Yellow 21

24 E b D Power Connector Accessories Description Part No. Color Fits A B C D E Connector Caps (A) TGCC50 Black 50 Amp TGCC175 Black 175 Amp TGCC300 Black 350 Amp Handles (B1) PSBH50 Red 50 Amp NA A>> Connector Caps help keep Power Connectors clean and free from debris when not in use. (B2) PSBH175 Gray 175 Amp NA PSBH350 Gray 350 Amp NA Cable Clamps (C) PSBC50 Gold 50 Amp PSBC175 Gold 175 Amp PSBC350 Gold 350 Amp Power Connector Caps Amps A>> Power Connector Caps are made of tough, high temperature Polyvinyl Chloride (PVC) to protect contacts from dirt, dust, water, salt, oil, gas and other harsh contaminants. C A 22

25 Ready...Set...Connect >> B1>> C B2>> b b D A C>> B>> Power Connector Handles make disconnecting power connector housings easier without the unwanted strain on the power leads. Self tapping screws, nuts and lock washers are included in the package. A D b Power Connector Handle 50 Amp Power Connector Handle Amp Power Connector Cable Clamps Amp A E b C D C>> Power Connector Cable Clamps relieve unnecessary strain on power leads. Screws, nuts and lock washers are included in the package. Application View: PSBH50, Handle for Power Connectors (2) Self Tapping PSBH175, Handle for Power Connectors PSBC175, Cable Clamp for Power Connectors Top Half Clamp Nut Lock Washer Bottom Half Clamp Machine Screw 23

26 Think Green >> TZ Zinc Terminal Ends The TZ Zinc Terminal Ends were designed as an environmentally friendly alternative to traditional lead battery terminals. The TZ Zinc Terminal Ends are die cast from a proprietary zinc alloy, which increases the electrical conductivity by 3.6 times when compared to its lead equivalents. Each TZ Zinc Terminal End is Ultra Plated for maximum resistance to corrosion and oxidation. TZ Advantages 4 3.6X more conductive than lead battery terminal equivalents 4 High-corrosion resistant Ultra Plating 4 More resistant to corrosion and oxidation 4 RoHS compliant 4 Reduced liability exposure 4 Reduced costs for removal of lead Part No. Style Gauge Polarity Material Packaging TZ110 Top Post 6-2/0 Universal Zinc Bulk TZ110C Top Post 6-2/0 Universal Zinc 10/Card TZ110CS Top Post 6-2/0 Universal Zinc 1/Blister TZ510 Side Post 6-2/0 Universal Zinc Bulk TZ510C Side Post 6-2/0 Universal Zinc 8/Card TZ510CS Side Post 6-2/0 Universal Zinc 1/Blister TZ800 Truck 1-4/0 Universal Zinc Bulk TZ800C Truck 1-4/0 Universal Zinc 10/Card TZ800CS Truck 1-4/0 Universal Zinc 1/Blister TZ1150 Side Adaptor Multiple Positive Zinc Bulk TZ1155 Side Adaptor Multiple Negative Zinc Bulk TZ1160CS Side Adaptor Multiple Neg/Pos Zinc 2/Blister TZ700 Side Charging Post Multiple Positive Zinc Bulk TZ705 Side Charging Post Multiple Negative Zinc Bulk TZ710CS Side Charging Post Multiple Neg/Pos Zinc 2/Blister TZ740 Female Stud Post 6-2/0 Positive Zinc Bulk TZ745 Female Stud Post 6-2/0 Negative Zinc Bulk TZ750CS Female Stud Post 6-2/0 Neg/Pos Zinc 2/Blister TZ210 Marine Multiple Universal Zinc Bulk TZ210C Marine Multiple Universal Zinc 10/Card TZ210CS Marine Multiple Universal Zinc 1/Blister TZ220 Marine Multiple Positive Zinc Bulk TZ225 Marine Multiple Negative Zinc Bulk TZ226CS Marine Multiple Neg/Pos Zinc 2/Blister TZ620 Military Multiple Positive Zinc Bulk TZ625 Military Multiple Negative Zinc Bulk TZ115 3-Way Fleet 1-4/0 Positive Zinc Bulk TZ116 3-Way Fleet 1-4/0 Negative Zinc Bulk TZ1200 OE Import, Crimp 4-6 Positive Brass Bulk TZ1205 OE Import, Crimp 4-6 Negative Brass Bulk TZ1210CS OE Import, Crimp 4-6 Neg/Pos Brass 2/Blister TZ1280 OE Import, Post Universal Positive Brass Bulk TZ1285 OE Import, Post Universal Negative Brass Bulk TZ1290CS OE Import, Post Universal Neg/Pos Brass 2/Blister 24

27 A>> B>> C>> D>> Top Post Terminal End, Zinc* Side Post Terminal End, Zinc* Military Ordinance Terminal End, Zinc OE Import Terminal End, Post Style, Plated Brass* E>> F>> G>> H>> OE Import Terminal End, Crimp Style, Plated Brass* 3-Way Fleet Terminal End, Zinc Heavy-Duty Truck Terminal End, Zinc* Side Terminal Adapter, Zinc* I>> J>> K>> Zinc Vs Lead Comparison Zinc Lead Symbol: Zn Pb Oxidation: Min 0-4 Max 2 4 Thermal Conductivity J/m-sec-deg J/m-sec-deg Side Terminal Charging Post, Zinc* Female Stud Post, Zinc* Marine Wing-Nut Terminal End, Zinc* Electrical Conductivity /mohm/cm 1/mohm/cm A>> Top Post - Fits over the positive or negative posts on top terminal batteries. B>> Side Post - Fits into positive or negative terminals on side terminal batteries. C>> Military Ordinance - Fits over the positive or negative posts on top terminal batteries. The extra long bolt allows for additional accessory leads. Complies with Military Specifications A (MS ) and A (MS ). D-E>> OE Import - Fits over the positive or negative posts on top terminal batteries. Typically used on import and newer vehicles. F>> 3-Way - Fits over the positive or negative posts on top terminal batteries. Allows for multiple cable entry. G>> Truck - A heavy-duty terminal that fits over the positive or negative posts on top terminal batteries. For commercial applications. H>> Side Terminal Adaptor - Converts top terminal battery posts to accept side terminal battery cables. I>> Side Terminal Charging Post - Fits in the positive or negative terminals on side terminal batteries for charging. J>> Female Stud Post - Converts 3/8 stud posts to accept top terminal battery cables. K >> Marine Wing-Nut - Converts top terminal battery posts to accept tubular copper lugs. * Carded and clamshell retail packaging 25

28 BATTERY TERMINAL SWITCHES & DISCONNECTS Battery Terminal Disconnects are designed to cut off power flowing to the battery to avoid unauthorized use of your vehicle or unwanted battery consumption when not used for long periods of time. ID220>> A>> A b C For use in 12 or 24 VDC systems. Connects to negative terminals only. * Retail packaging Swan Terminal Disconnect, Brass *Also available in retail pkg (ID220C) shown on left. SW2102 Remote Jumper Terminal, Positive Features: For top post terminals Removable knob for anti-theft protection Protects against unwanted battery drain Rated at 125 Amps continuously 26

29 Disconnect, Charge & Protect >> B>> A b C C>> b A A>> Remote Battery Jumper Terminals connect directly to the battery from more easily accessible positions for charging. Designed for easy installation and accepts standard jumper cable clamps. For use with 6-36 VDC systems. SW2111 Heavy-Duty Battery Feeder Stud Part No. Description Color A B C SW2102 Positive Remote Jumper Terminal Red SW2103 Negative Remote Jumper Terminal Black SW2111 Heavy-Duty Battery Feeder Stud Black SW5400 Main Switch Black C SW5400 Battery Main Switch, 210A B>> C>> Heavy-Duty Battery Feeder Stud is designed to conduct power through firewalls and bulkheads. For use with 6-36 VDC systems. Marine Battery Main Switch completely cuts off power to batteries by a turn of the key to protect against unwanted battery drain, electrical fires and unauthorized use. For use in 6 to 24 VDC systems. Features: Durable polycarbonate case Heavy-duty copper contacts 210A continuous, 600A intermittent Resistant to corrosion 27

30 * Retail packaging Battery Terminal Accessories A variety of Battery Terminal Accessories, such as: Battery bolts & nuts Accessory bolts Side terminal bolts Extenders Stud nuts STB2>> OEM Side Terminal Bolt, Steel *available in retail pkg (STB2CS) STS5>> STB3>> Diesel Dual Battery Side Terminal Bolt, Steel *available in retail pkg (STB3CS) STE1>> You will find we have just the right accessory for the job. Side Terminal Accessory Bolt, Brass Side Terminal Extender, Steel 28

31 Roll Up Your Sleeves >> STB4>> BNE6>> STB7>> SNE6>> Spacer for Diesel Dual Battery Side Terminal Bolt, Lead Top Terminal Bolt Extender, Brass Diesel Side Terminal Accessory Bolt, Brass GM Side Terminal Extender, Brass BLN1>> TMS100>> BN1>> BNN1>> Lawn/Garden Bolt & Nut, Steel Group 31 Stud Nut, Stainless Steel Top Terminal Bolt & Nut, Steel *available in retail pkg (BN1CS) Battery Shoulder Bolt & Nut, Steel 29

32 Non-sealed Aluminum battery box Durable sheet aluminum for optimal resistance to shock, vibration and corrosion. Allows configuration for multiple applications. >> 33 SNAP-TOP BATTERY BOXES Injection molded polypropylene plastic construction. Features locking tabs to secure the lid to base. >> 34 RELOCATION KITS Simple easy way to distribute weight and clean up your engine compartment. Ideal for racing vehicles. BATTERY BOXES SEALED ALUMINUM 32 NON-SEALED ALUMINUM 33 SNAP-TOP 34 COMMERCIAL 36 BATTERY TRAYS 38 RELOCATION KITS 40 BATTERY STRAPS & HOLD-DOWNS 42 >> 40 Everything you need to store, relocate and secure your batteries. 30

33 Get Your Gear On >> BATTERYSTORAGE 31

34 SEALED & NON-SEALED Aluminum Battery Boxes Sealed Aluminum Battery Boxes Sealed Aluminum Battery Boxes are fabricated from a durable aluminum sheet metal for optimal resistance to shock, vibration and corrosion. A completely sealed design features an external vent tube for adequate ventilation of acid vapors. Easy to install and comes complete with stainless steel 3/8 J-bolts, hold-down and hardware. Available in either a polished or unpolished finish. HM242>> HM242 Group 24 Polished Sealed Aluminum Battery Box HM251>> HM251 Group 27 Unpolished Sealed Aluminum Battery Box Part No. Group Finish inside Dim. (LxWxH) Wt. (lbs) HM Unpolished x 8.39 x HM Polished x 8.39 x HM Unpolished x 8.89 x HM Polished x 8.89 x Features: A>> Captive Lid Latches secure lid to base. B>> Lid Gasket Provides air-tight seal between lid and base when latches are engaged. C>> Cable Grommets Protect cables from abrasion and provides air-tight seal. D>> Vent Hole Takes away condensation and prevents build-up of gases. E>> Hold-Down Secures the battery and box to mounting surface. 32 Meets NHRA 8:1 and IHRA, USCG Code of Federal Regulation and ABYC E-10.7 specification. A>> B>> C>> D>> E>>

35 For the Extreme Racer in You >> Non-Sealed Aluminum Battery Boxes Non-Sealed Group Aluminum Battery Boxes are fabricated from a durable aluminum sheet metal for optimal resistance to shock, vibration and corrosion. HM227>> HM226>> This non-sealed battery box design that allows configuration of the battery box for multiple applications and cable runs; front, back, side, high or low. Easy to install and comes complete with stainless steel 3/8 U-bolt, mounting brackets and hardware. Meets NHRA 8:1, IHRA, USCG Code of Federal Regulation and ABYC E-10.7 specification. IHRA Recommends All wet-cell batteries must not be relocated into the driver or passenger compartments and must be securely mounted. A maximum of two (2) automobile batteries are permitted of 150 lbs. combined maximum weight. Plastic battery hold-down straps are not permitted. Minimum bolt size 3/8 inch steel. Dragsters with battery mounted behind rear end must have a steel plate of 1/8 inch or aluminum of 1/4 inch between rear end and battery. Group Non-Sealed Aluminum Battery Box HM227 Non-Sealed Aluminum Battery Box for Group battery applications Color: Aluminum Dimensions: L x 8.13 W x H Weight: 10.8 lbs Group Non-Sealed Aluminum Battery Box HM226 Non-Sealed Aluminum Battery Box for Group battery applications Color: n Black Dimensions: L x 8.13 W x H Weight: 10.8 lbs 33

36 Snap Top BATTERY BOXES Always on the Go >> Snap-Top Battery Boxes are manufactured using the highest quality injection molded polypropylene plastic. HM300BK>> HM327BK>> HM306BK>> The Snap-Top design effectively collects electrolytes, allows ventilation, secures and locks lid to prevent accidental contact of underground battery terminals. Resistant to Ultra-Violet (UV) exposure. Group 24 Snap-Top Battery Box Group 27 Snap-Top Battery Box 6 Volt Snap-Top Battery Box Part No. Group Color Inside Dim. (LxWxH) Outside Dim. (LxWxH) Weight (lbs) HM300BK 24 Black 11.00" x 7.88" x 9.75" x x HM327BK 27 Black 13.37" x 7.75" x 10.75" x 9.00 x HM306BK 6V Black x 7.88 x x x HM318BK Black 14.50" x 7.88" x 9.75" x x

37 ... I prefer the (polypropylene battery boxes) made by NOCO... David Seldman, Boating Magazine Snap-Top features: A>> Heavy-duty handles Reinforced to resist cracking. B>> Locking Tabs Fastens lid to base. A>> B>> C>> Battery divider Secures battery for various group size applications (HM318BK only). C>> D>> Vent Caps Limits water entry. D>> USCG Code of Federal Regulations Each installed battery must not move more than one inch in any direction when a pulling force of 90 pounds or twice the battery weight, whichever is less, is applied through the center of gravity of the battery as follows: 1. Vertically for a duration of one minute. 2. Horizontally and parallel to the boat s center line for a duration of one minute fore and one minute aft. 3. Horizontally and perpendicular to the boat s center line for a duration of one minute to starboard and one minute to port. Each battery must be installed so that metallic objects cannot come in contact with the ungrounded battery terminals. A vent system or other means must be provided to permit the discharge from the boat of hydrogen gas released by the battery. Auto Marine Auto Industrial Marine Renewable Industrial Renewable Fleet RV/Camping Fleet Performance RV/Camping Performance Home Home Bus Bus Golf Farm Golf Farm Energy Energy HM318BK>> Group Snap-Top Battery Box All Snap-Top Battery Boxes meet USCG Code of Federal Regulations and ABYC E-10.7 specification....another polypropylene molded battery box (featuring standard lid) Utility Battery Box Designed for smaller batteries used in lawn and garden equipment, power wheelchairs and personal watercraft. HM082, Utility Battery Box For use in Group U-1 battery applications Inside Dimensions: 8.25 x 5.38 x 7.94 Outside Dimensions: x 6.10 x 8.19 Color: Black Weight: 1.2 lbs 35 Auto Marine Industrial Auto Renewable Marine Auto Industrial Marine Fleet RV/Camping Renewable Industrial Performance Renewable Fleet RV/Camping Home Fleet Performance RV/Camping Bus Performance Home Golf Farm Home Bus Bus Golf Farm Golf Farm Energy Energy Energy

38 COMMERCIAL BATTERY BOXES Commercial Battery Boxes are rotationally molded from the highest quality, low density polyethylene plastic. HM408>> HM426>> HM462>> These rugged battery boxes maintain their tough impact properties in climates down to -40 F (-40 C). 4D Commercial Battery Box Dual 6V Commercial Battery Box Dual L16 Commercial Battery Box Meets USCG Code of Federal Regulation and ABYC E-10.7 specification. Part No. Group Color Inside Dim. (LxWxH) Outside Dim. (LxWxH) Weight (lbs) HM408 4D Black x 9.08 x x x HM426 Dual 6V Black x x x x HM462 Dual L16 Black x x x x HM484 8D Black x x x x HM485 Dual 8D Black x x x x

39 Built Tough to do the Job >> HM484>> HM485>> Easy to install Fastens from the top/down for quick installation. Boxes accept 1/4 fasteners (not included) 8D Commercial Battery Box Dual 8D Commercial Battery Box Superior Quality Boxes for Commercial Battery Applications Four-corner fastening system and captive lid Large cable entry holes Large electrolyte reservoir Full flow ventilation Brass inserted star knobs Acid, gasoline, oil, salt & chemical resistant Impact resistant to -40 F (-40 C) UV Resistant 37

40 BATTERY TRAYS Select the battery tray that best suits your application. You will find battery trays to fit everything from Group 24 to Group 31 and a choice of construction from plastic or steel. A>> B>> A-B>> Metal Battery Trays are fabricated out of 16 gauge steel and covered with a vinyl coating to resist rust, corrosion and battery movement. Feature water escape slits for adequate drainage. C-D>> Plastic Battery Trays are injection molded with the purest polypropylene plastic. Feature external mounting holes to resist battery movement. Group 24 Metal Battery Tray A>> Ht110, Group 24 Metal Battery Tray Dimensions: x 7.19 x 0.42, Weight 1.6 lbs. B>> HT250, Group Metal Battery Tray Dimensions: x 7.19 x 0.42, Weight: 1.7 lbs. Group Metal Battery Tray 38

41 Go for It >> C>> D>> Group 24 Plastic Battery Tray C>> HT111, Group 24 Plastic Battery Tray Dimensions: x 7.06 x 0.90, Weight: 0.6 lbs. D>> HT251, Group 27-31Plastic Battery Tray Dimensions: x 7.25 x 0.90, Weight: 0.7 lbs. Plastic Metal Group Plastic Battery Tray Recommendation: All ungrounded terminals should be covered by an insulator boot or non-conductive material. See pages Use NOCO mounting hardware: crossbar hold-downs, J-bolts or other forms of securing your battery to these high quality battery trays. See pages

42 BATTERY RELOCATION When you need to find more room in your engine compartment, redistribute the weight of your vehicle or just add capacity for those high power draining accessories...you need to relocate your battery. A>> B>> We have a variety of kits for you to choose from for trunkmount, single, dual or spread mount relocation applications. BTMK1, Battery Trunkmount Kit BRK3, Spread Mount Relocator Kit BRK2, Dual Mount Relocator Kit A>> B>> BTMK1, Group Battery Trunkmount Kit Kit Includes: Black battery box, Group 24-31; (2) 10 x 3/8 J-bolts; battery strap; 3 black 2 Ga. battery cable; 20 red 2 Ga. battery cable; crossbar hold-down and hardware BRK2, Group Dual Mount Relocator Kit Kit Includes: (2) Metal battery trays; (4) 10 x 3/8 J-bolts; 3 black 2 Ga. battery cable; 17 red 2 Ga. battery cable; crossbar hold-down; heat shrink tubing and hardware 40

43 NHRA Requirement 8:1 BATTERIES All batteries must be securely mounted. Batteries may not be relocated into the driver or passenger compartments. Rear firewall of.024-inch steel or.032-inch aluminum (including package tray) required when battery is relocated in trunk. In lieu of rear firewall, battery may be located in a sealed.024-inch steel,.032-inch aluminum, or NHRA accepted poly box. If sealed box is used in lieu of rear firewall, box may not be used to secure battery and must be vented outside of body. Relocated battery(s) must be fastened to frame or frame structure with a minimum of two 3/8-inch diameter bolts. A>> Battery Trunkmount Kit Everything you need to relocate your batteries. Whether you need an additional battery to power your new high-amperage audio system, transfer weight or just clean up your engine compartment, the Battery Trunkmount Kit is your easy and convenient solution. Typical Battery Relocator Mounting Configurations: brk3 Configuration Positive to Positive Terminal Connectors Battery 1 Terminal to Starter Battery 2 Starter/ Solenoid Make Room >> Meets NHRA 8:1 and IHRA specification. B-E>> Battery Relocator Kits A simple and easy way to distribute weight and clean up your engine compartment. Ideal for hot rods, off-road or other racing vehicles. brk2 Configuration Negative to Negative Terminal Connectors Starter/ Solenoid Ground to Frame Marine Style Terminals with Wing Nuts brk1 Configuration Starter/ Solenoid Meets NHRA 8:1 and IHRA specification. F>> Remote Battery Mounting Kit The right components to relocate your batteries. Ideal for cleaning up your engine compartment and distributing racing weight. Battery 1 Battery 2 Ground to Frame Battery Ground C>> D>> E>> F>> BRK3, Spread Mount Relocator Kit BRK1, Single Mount Relocator Kit BRK3, Spread Mount Relocator Kit HM424, Sealed Battery Box BCK1 Remote Battery Mount Kit C>> D>> BRK1, Group Single Mount Relocator Kit Kit Includes: Metal battery tray; (2) 10 x 3/8 J-bolts; 3 black 2 Ga. battery cable; 16 red 2 Ga. battery cable; crossbar hold-down; heat shrink tubing and hardware BRK3, Group Spread Mount Relocator Kit Kit Includes: (2) Metal battery trays; (4) 10 x 3/8 J-bolts; 6 black 2 Ga. battery cable; 6 red 2 Ga. battery cable; 18 black 4 Ga. lug to lug battery cable; 16 red 2 Ga. battery cable; (4) Hefty-Hefty copper lugs, 2 Ga., 3/8 ; (2) marine wing-nut battery terminals; heat shrink tubing and hardware E>> F>> HM424, Sealed Group 24 Battery Box Kit Includes: Sealed plastic battery box with vent, Group 24; (2) 10 x 3/8 rods; hold-down; 26 vent tubing; (4) grommets; 49 adhesive gasket and mounting hardware BCK1, Remote Battery Mount Kit Kit Includes: 15 red 1 Ga. battery cable; 3 black 1 Ga. battery cable; (2) Hefty-Hefty copper lugs, 3/8 ; (2) side terminal charging posts 41

44 A-B>> C-D>> E>> BATTERY STRAPS & HOLD-DOWNS Battery Box Strap J>> Battery Box Strap K>> Battery Tray Strap L>> Rubberized Battery Hold-Down Optima Hold-Down Hold-Down Bar w/dual Eyelets O>> P-S>> T-V>> Adjustable Hold-Down J Style Hold-Down Bolt J Style Hold-Down Bolt Hold On >> A-E>> Battery Box Straps and Battery Tray Straps feature woven polypropylene construction that is resistant to acid, salt water, oil, gasoline and sunlight. Battery Box Straps feature stainless steel hardware for mounting. Battery Tray Straps feature a heavy-duty plastic buckle that mates securely to resist battery movement. Battery Hold-Downs are designed to securely mount batteries to prevent movement or shifting. F-M>> Standard Hold-Downs are made of heavy-duty steel and coated in vinyl to protect against corrosion. N-O>> Adjustable Hold-Downs are made from a glass reinforced polypropylene plastic for additional strength when under stress. Resistant to fuel, oil, ethanol, water and acid. P-X>> Universal Hold-Down Bolts are a steel threaded bolt with zinc plating to help secure batteries from movement. A>> B>> C>> D>> E>> F>> G>> H>> HM001, 38 Battery Box Strap and mounting hardware Black HM006, 54 Battery Box Strap and mounting hardware Black HM001CS, 38 Battery Box Strap and mounting hardware in retail packaging Black HM006CS, 54 Battery Box Strap and mounting hardware in retail packaging Black HTBB40, 38 Battery Tray Strap w/plastic Buckle Black HD203, Side/End Battery Hold-Down in retail packaging Red HD304, Base Mount Battery Hold-Down in retail packaging Red HD405, Crossbar Battery Hold-Down in retail packaging Red 42

45 F>> G>> H>> I>> Slide Groove Side/End Battery Hold-Down Base Mount Battery Hold-Down Crossbar Battery Hold-Down Crossbar Battery Hold-Down w/side Groove M>> N>> Snap-Lock Feature Hold-Down Bar w/dual Eyelets and Mounting Bracket Adjustable Hold-Down W>> X>> L Style Hold-Down Bolt L Style Hold-Down Bolt I>> J>> K>> L>> M>> N>> O>> P>> HD406, Crossbar Battery Hold-Down w/ Slide Groove Black HD504, Rubberized Battery Hold-Down Black OHT100, Optima Hold-Down Aluminum HD706, Hold-Down bar w/ Dual Eyelets Black HD807, Hold-Down Bar w/dual Eyelets & Mounting Bracket Black HD588, Adjustable Hold-Down Adjusts from 5-1/4 to 7-1/2 Black HD588CS, Adjustable Hold-Down in retail packaging Adjusts from 5-1/4 to 7-1/2 Black HB102, Hold-Down Bolt 8 x 1/4, 16 UNC, J Style Q>> HB201, Hold-Down Bolt 10 x 1/4, 16 UNC, J Style R>> HB302, Hold-Down Bolt 12 x 1/4, 16 UNC, J Style S>> HB504, Hold-Down Bolt 10 x 3/8, 16 UNC, J Style T>> HB102C, Hold-Down Bolt 8 x 1/4, 16 UNC, J Style in retail packaging U>> HB201C, Hold-Down Bolt 10 x 1/4, 16 UNC, J Style in retail packaging V>> HB302C, Hold-Down Bolt 12 x 1/4, 16 UNC, J Style in retail packaging W>> HB403, Hold-Down Bolt 8 x 1/4, 16 UNC, L Style X>> HB403C, Hold-Down Bolt 8 x 1/4, 16 UNC, L Style in retail packaging 43

46

47 What s a Little Dirt >> WIRE MANAGEMENT Protect your battery cables and cable assemblies from abrasion, dirt and corrosion for optimal electrical performance. 45

48 accucut Heat Shrink Tubing AccuCut Heat Shrink Tubing features a defined length marking system that makes cutting desired lengths a snap. Designed to provide a barrier against water, moisture, dirt and other contaminants, as well as excellent flame retardant properties. This product is fabricated from a co-extruded cross-linked polyolefin with a heatactivated thermoplastic sealant that softens and bonds to underlying surfaces. Offers superior resistance to chemicals, abrasions, rupture and splitting. Ideal for battery cables, insulation on low voltage cables and flame retardant systems. 46 Tubing Properties: Shrink Ratio 3:1 Specific Gravity 1.28 Tensile Strength 2,400 psi Ultimate Elongation 475% Low Temperature Flexibility 4 55 C (131 F) Longitudinal Change +1, -10% Volume Resistively 1014 ohm-cm Dielectric Strength 1,300 vpm HBT7504R>> Heat Shrink Tubing, Heavy-Duty, 2-2/0 Ga. Red Features: Defined length marking system 3:1 shrink ratio Heavy-wall Flame retardant RoHS compliant HBT7504BK>> Heat Shrink Tubing, Heavy-Duty, 2-2/0 Ga. Black

49 Cut Once >> Part No. expanded Recovered Gauge (A) (B) (C) Color Length HBT11004BK 1-3/ n Black 48 HBT11004R 1-3/ n Red 48 HBT11006BK 1-3/ n Black 6 HBT11006R 1-3/ n Red 6 HBT11015BK 1-3/ n Black 1.5 HBT11015R 1-3/ n Red 1.5 HBT15004BK 2/ n Black 48 HBT15004R 2/ n Red 48 HBT15006BK 2/ n Black 6 HBT15006R 2/ n Red 6 HBT15015BK 2/ n Black 1.5 HBT15015R 2/ n Red 1.5 HBT4004BK " n Black 48 HBT4004R n Red 48 HBT4006BK n Black 6 HBT4006R n Red 6 HBT4015BK n Black 1.5 HBT4015R n Red 1.5 HBT7504BK " 0.09" n Black 48 HBT7504R n Red 48 HBT7506BK n Black 6 HBT7506R n Red 6 HBT7515BK n Black 1.5 HBT7515R n Red 1.5 A Expanded Inside Dia. Expanded Fully recovered after heating C Wall Thickness B Recovered Inside Dia. HBT7506R>> HBT7506BK>> HBT7515R>> HBT7515BK>> Heat Shrink Tubing, Heavy-Duty, 2-2/0 Ga. Red Heat Shrink Tubing, Heavy-Duty, 2-2/0 Ga. Black Heat Shrink Tubing, Heavy-Duty, 2-2/0 Ga. Red Heat Shrink Tubing, Heavy-Duty, 2-2/0 Ga. Black 47

50 Terminal Insulator Guards 48 Terminal Insulator Guards are made from a tough, high temperature Polyvinyl Chloride (PVC) compound rated at 190 F (90 C). Insulator Guards protect against accidental shorting of ungrounded battery terminals. Part No. Type Gauge Color A B C D E TG60 A 6 Red TG65 A 6 Black TG40 A 4 Red TG45 A 4 Black TG20 A 1-2 Red TG25 A 1-2 Black TG2000 A 1/0-2/0 Red TG2005 A 1/0-2/0 Black TGS40 B 4 Red TGS45 B 4 Black TGS10 B 1-2 Red TGS15 B 1-2 Black TGR20 C 1-2 Red TGR25 C 1-2 Black TGR2000 C 1/0-2/0 Red TGR2005 C 1/0-2/0 Black TGL20 D 1-2 Red TGL25 D 1-2 Black TGL2000 D 1/0-2/0 Red TGL2005 D 1/0-2/0 Black TGSF20 E 1-2 Red TGSF25 E 1-2 Black TGSF2000 E 1/0-2/0 Red TGSF2005 E 1/0-2/0 Black TGF20 F 1-2 Red TGF25 F 1-2 Black TGF2000 F 1/0-2/0 Red TGF2005 F 1/0-2/0 Black TGGL40 G 4-8 Red TGGL45 G 4-8 Black TGGR40 G 4-8 Red TGGR45 G 4-8 Black

51 Protect Your Fleet >> Polarity Identification Red for positive terminals and black for negative terminals. Electrical Shock Protection Limits exposure to potential electrical shock. Protects Terminals Reduces risk of accidental contact with battery terminals. Self Extinguishing PVC Compound Protects against potential of electrical fires. A>> B>> C>> D>> E C C C E B D A C B D A A D E B E B D A Top Terminal Insulator Guard Side Terminal Insulator Guard Right Elbow Terminal Insulator Guard Left Elbow Terminal Insulator Guard E>> F>> B G>> Features: PVC compound is self extinguishing and meets V-94-V2 flammability rating E C B D A C E D A C E B D A Available in red and black for easy polarity identification Meets SAE J1128 dielectric specification Protects terminals from dirt, dust and foreign objects Stud Fleet Terminal Insulator Guard Flag Terminal Insulator Guard Lawn & Garden Terminal Insulator Guard 49

52 Keep it Clean >> Corrugated Loom Nylon Corrugated Loom LFR50100, Nylon Corrugated Loom, 1/2 Part No. Nom I.D. A B C Color Length LFR n Black/ n Gray 50 /Spool LFR n Black/ n Gray 100 /Box LFR / n Black/ n Gray 100 /Box LFR / n Black/ n Gray 250 /Spool LFR / n Black/ n Gray 100 /Box LFR / n Black/ n Gray 250 /Spool LFR / n Black/ n Gray 100 /Box LFR / n Black/ n Gray 100 /Box LFR / n Black/ n Gray 150 /Spool LFR / n Black/ n Gray 125 /Spool LFR / n Black/ n Gray 100 /Box Nylon Temperature Rating: -40 F to 300 F Abrasion Resistance: Excellent Chemical Resistance: Excellent Corrugated Loom is a non-metallic thermoplastic that guards wires from abrasion and crushing. Easy to install. Offers excellent heat resistance and flexibility for bundling wires. A B C Features: Lightweight, flexible and crush resistant Provides abrasion protection Easy to install over wires Impact modifiers increase the strength of the tubing while making it flexible Chemical resistant 50

53 Part No. Nom I.D. A B C Color Length LTC n Black 50 /Spool LTC n Black 100 /Box LTC / n Black 100 /Box LTC / n Black 250 /Spool LTC / n Black 100 /Box LTC / n Black 250 /Spool LTC / n Black 100 /Box LTC / n Black 100 /Box LTC / n Black 150 /Spool LTC / n Black 125 /Spool LTC / n Black 100 /Box Polyethylene Corrugated Loom LTC44100 Polyethylene Corrugated Loom, 7/16 Polyethylene Temperature Rating: -40 F to 200 F Abrasion Resistance: Good Chemical Resistance: Excellent 51

54 WIRE CRIMPERS Keep control with these high quality wire crimpers. >> 54 WIRE CRIMPERS 54 BATTERY TERMINAL TOOLS 56 WIRING TOOLS 58 FILLING, TESTING & TRANSPORTING TOOLS 60 BATTERY Terminal Tools Select the right tool for the job and get it done fast. TESTING & REPAIR TOOLS 62 >> 56 SETTINGS KEEPER Maintain your computer and accessories settings when working on your battery or cables. >> 63 TOOLS 52

55 Proper battery maintenance is critical for battery performance and prolonged battery life. We have all the tools you need to keep your batteries running. QUALITY YOU CAN COUNT ON >> 53

56 Put it Together >> Wire Crimpers Wire Crimpers bundle wires into a seamless shape that provides long-lasting holding strength and optimal conductivity. A>> B>> A>> Hammer Style Crimper is a portable spring-loaded device that crimps wires with a swing of a hammer. B-C>> Professional Crimpers offer superior torque for crimping terminals. Professional crimpers feature tubular steel handles, molded hand grips, adjustable dies and a die setting guide. D800, Hammer Style Crimper D1400 Hand-Held Crimper 54

57 Bench Mount Crimper Application Process: Hand-Held Crimper Features: As easy as 1-2-3: Position Crimper, Press and Release Convenient Die Setting Guide Letter Code for Easy Die Setting C>> D1450, Bench Mount Crimper A>> D800, Hammer Style Crimper 8-2/0 Ga. n Black B>> D1400, Professional Hand-Held Crimper 6-4/0 Ga. n Red C>> D1450, Bench Mount Crimper 6-4/0 Ga. n Red Color/Code Chart Each color code represents a die setting on Crimpers. Each die setting is configured for different gauge wire that applies the precise amount of pressure to provide long-lasting and reliable crimps. Color Gauge Letter Code Blue 6 J-H Gray 4 J-H Green 2 H-H Pink 1 h-h Black 1/0 e-a Orange 2/0 a-c Purple 3/0 a-b Yellow 4/0 a-a 55

58 Battery Terminal Tools These tools were developed to increase productivity and decrease the time needed for the maintenance of your batteries. A>> A-C>> Wrenches, Spreader/Reamers and Lifters all help in fitting the terminal ends to the terminals. D1000C, Side Terminal Wrench F>> D-F>> Battery Cleaners manually remove and polish corroded battery posts. Easy to use and ensures superior conductivity. Perfect items for routine and complete battery corrosion preventative maintenance. D415, 3-Way Battery Cleaner 56 G-J>> Power Brush Cleaners remove and polish corroded battery posts to ensure optimal conductivity. Brushes fit easily and securely in any electric, cordless or pneumatic drill. Features: Cleans & polishes up to 1,000 battery posts Heavy-duty injection molded housing Resilient steel bristles Accepts 3/8 chuck Acceptable RPM rating between

59 On the Job >> Choose the right tool for the job - A variety of battery terminal tools are available for the installation and maintenance of your batteries. D350 D500 D1000C D350C D500C D450 PBC101 Side Terminal Wrench Terminal Terminal Spreader Spreader Terminal Lifter Battery Brush Cleaner Power Brush Cleaners B>> C>> D>> E>> D350C Battery Terminal Spreader/Reamer D500C, Battery Terminal Lifter D450 Top Terminal Battery Brush Cleaner D420 Top Terminal Battery Brush Cleaner G>> H>> I>> J>> PBC101 Top Terminal Power Brush Cleaner PBC202 Side Terminal Power Brush Cleaner PBC303 Marine Terminal Power Brush Cleaner PBC404 Group 31 Power Brush Cleaner A>> B>> C>> D>> E>> F>> D1000C, Side Terminal Wrench, 5/16 Black D350C, Battery Terminal Spreader/Reamer Red D500C, Battery Terminal Lifter Red D450, Top Terminal Brush Cleaner, Plastic Red shown as bulk, also available in retail pkg (D450C) D420, Top Terminal Brush Cleaner, Metal Tin shown as bulk, also available in retail pkg (D420C) D415, 3-Way Battery Cleaner Black shown as bulk, also available in retail pkg (D415C) G>> H>> I>> J>> PBC101, Top Terminal Power Brush Cleaner Natural PBC202, Side Terminal Power Brush Cleaner Natural PBC303, Marine Terminal Power Brush Cleaner Natural PBC404, Group 31 Power Brush Cleaner Natural 57

60 Not on the Shelf?...BUILD IT Yourself >> WIRING TOOLS These wire tools provide you with the necessary tools to make battery cables, whether in the shop or on the go. Cut, strip, or heat shrink to make perfect cables. A>> HG501 Industrial Heat Gun B>> HG535, Mini Butane Torch A-B>> Heat Guns offer exceptional performance and value. Ideal for melting heat shrink tubing used to make custom wiring. C-D>> Wire Cutters feature a durable carbon steel body with molded hand grips. The razor sharp edges effortlessly sever through insulation and copper wire. E>> Wire Strippers sever the precise amount of insulation without damaging underlying wire. 58

61 HG501 D701 D1301 D950C C>> D701 Wire Cutter, 9-2/0 Ga. D>> D1301 Lightweight Cable Cutter, MCM Lightweight (only 1.4 lbs.) E>> D950C Wire Stripper, 6-4/0 Ga. A>> HG501, Industrial Heat Gun Temperature rating between F ( C) and a 14.1 cfm airflow distribution 1200W Black B>> HG535, Mini Butane Torch fueled by a standard cigarette lighter Black C>> D701, Wire Cutter 8-2/0 Ga. Red D>> D1301, Hand-Held Wire Cutter MCM Red E>> D950C, Wire Stripper 6-4/0 Ga. Black D1330 Bench Mount Wire Cutter, 8-4/0 Ga. 59

62 The Right Tools for the Right Job >> Battery Filling, testing & transporting tools A>> Everything you need to test, fill and transport your batteries while performing battery maintenance service. HF170, Battery Filler, 2.25 qt* E>> D640, Safety Grip Battery Carrier Hydrometer Testing Note: Battery state of charge is temperature sensitive. Incorporate the use of a thermometer for non-standard (80 F) temperatures. For accurate readings, make sure the electrolyte is in a homogeneous state. 60 Specific Gravity 80 F State of Charge (26.7 C) (%)

63 Choose the right tool for the job - A variety of easy to use tools for testing, filling and carrying batteries are available to fit your needs. Hydrometers & Testers Battery Fillers* Battery Carriers B>> C>> D>> MH50 Battery Bulb Filler, 6 oz.* MH11 Dial Battery Tester MH22 Standard Battery Hydrometer F>> G>> H>> D610, Top Terminal Battery Strap D600, Adjustable Battery Carrier CT5, Polyethylene Acid Containment Tray A-B>> Battery Fillers are designed to replenish water that evaporates during discharges and recharging cycles. * Recommendation: Use deionized water when filling your battery, tap water will shorten battery life. C-D>> Battery Hydrometer and Testers are designed to detect batteries state of charge by sampling the electrolyte from each cell. Each hydrometer and tester contains a floating indicator that represents the density of the electrolyte; the more dense the electrolyte the higher the batteries state of charge. E-G>> Battery Carriers are used when transporting new and used batteries. Quick and easy to use. H>> Acid Containment Trays effectively collect electrolyte from used or damaged batteries. Features a large reservoir that contains up to 18 gallons of electrolyte and a heavy-duty frame that withstands up to 2500 lbs of pressure. Resists corrosion, moisture and other harsh contaminants. A>> HF170, Battery Filler 2.25 qt. Automatic shut-off valve allows easy dispensing of water and minimize over filling Black B>> MH50, Battery Bulb Filler 6 oz. Red C>> MH11, Dial Battery Tester Black D>> MH22, Standard Battery Hydrometer Black E>> D640, Safety Grip Battery Carrier Black F>> D610, Top Terminal Battery Straps Black G>> D600, Adjustable Battery Carrier Secure grip, only one hand Needed Black H>> CT5, Polyethylene Acid Containment Tray Holds up to 15 gal. Pallet jack entry slots Holding strength: 2000 lbs; Wt.: 60 lbs; Dimensions: 42 L, 52 W, 6 H Orange 61

64 Testing...1, 2, 3 >> TESTING & REPAIR TOOLS A>> 2/0 Fleet Terminal Repair Kit 2/0 Fleet Terminal Repair Kit gives you everything you need to make or repair battery cables on the go. Comes complete in a heavy-duty, black powder coated steel case for convenient transportation to job sites. NCP-2 Battery Corrosion Preventative, 4 oz. F>> 2/0 Ga. Flag Terminal Insulator Guard 62 FTK001, 2/0 Fleet Terminal Repair Kit

65 TestMaster Battery Load Tester (BTE181) BTE296>> Evaluate a battery s ability to crank an engine. This portable, light-weight tester quickly (within 10 seconds) determines if the battery is in good, weak or bad condition by measuring the voltage under load. Test Capabilities: Engine cranking ability Battery state of charge Charging system Starter motor Specifications: 100 Amp load capacity 0-16 VDC voltmeter BTE181 Standard Load Tester, Analog Amps Memory Retainer BTE296 Memory Retainer is designed to maintain the memory of a vehicle s on-board computer system when the battery is disconnected. Used with a standard 9-volt alkaline battery (included). B>> C>> D>> E>> 2/0 Ga. Flag Terminal 2/0 Ga. Straight Terminal 2/0 Ga. Hefty-Hefty Copper Lug 2/0 Ga. Top Terminal Insulator Guard G>> H>> I>> 8-2/0 Ga. Wire Cutter 2/0 Ga. Heavy-Duty Heat Shrink Tubing 6-4/0 Ga. Premium Hand-Held Crimping Tool FTK001, 2/0 Fleet Terminal Repair Kit Contains (see above): A>> (1) CB104, NCP-2 Battery Corrosion Preventative, 4 oz. B>> (2) TF20P, 2/0 Flag Copper Crimpable Terminals, Positive (2) TF20N, 2/0 Flag Copper Crimpable Terminals, Negative C>> (5) TC20P, 2/0 Straight Copper Crimpable Terminals, Positive (5) TC20N, 2/0 Straight Copper Crimpable Terminals, Negative D>> (5) HL200313, 2/0 Hefty-Hefty Copper Lugs, 5/16 (5) HL200375, 2/0 Hefty-Hefty Copper Lugs, 3/8 E>> (5) TG2000, 2/0 Top Terminal Insulator Guards n Red (5) TG2005, 2/0 Top Terminal Insulator Guards Black F>> (2) TGF2000, 2/0 Flag Terminal Insulator Guards n Red (2) TGF2005, 2/0 Flag Terminal Insulator Guards Black G>> (1) D701, Wire Cutter, 8-2/0 Ga. H>> (6) HT7506BK, 2/0 Heat Shrinkable Tubing 6 Black (6) HT7506R, 2/0 Heat Shrinkable Tubing 6 n Red I>> (1) D1400, Premium Hand-Held Crimping Tool, 6-4/0 Ga. (1) Powder Coated Steel Case Black (not sold seperately) 63

66 64 when dependability counts >>

67 SGT BATTERY CABLE This cable is features a thermoplastic insulator over a flexible bare copper wire for optimal conductivity. >> 66 EPDM WELDING CABLE Highly flexible, high grade cable resistant to contaminants. SGT BATTERY CABLE 66 EPDM WELDING CABLE 68 >> 68 WIRE & CABLE High quality, high performance cable to ensure the reliable and optimal transfer of power. 65

68 A>> B>> SGT Battery Cable Our battery cable is a flexible, bare copper conductor with a Special Grade Thermoplastic (SGT) insulator for optimal conductivity. For use with battery, ground and starter cables. Recommended for cars, trucks, buses, RV s and other motorized vehicles. Features: Rated for use at 50 volts or less Easy to strip Temperature rating from -40 C (-40 F) to 105 C (221 F) Resistant to sunlight, fuel, oil, acid, salt and other contaminants Meets SAE J1127 SGT and RVIA specifications Battery Cable Load Chart W625BK, 6 Ga. Battery Cable E>> W1025BK, 1/0 Ga. Battery Cable W425R, 4 Ga. Battery Cable F>> W2025R, 2/0 Ga. Battery Cable VOLTS 36 VOLTS 24 VOLTS 12 VOLTS Gauge 100 Amp 300 Amp 500 Amp 700 Amp 900 Amp / / / / / / / / / / / / / / / / A>> 6 Gauge Battery Cable Available in 25, 100 and 500 rolls Stranding 37/.0260 Nom. Insulation Thickness Nominal O.D lbs/ B>> 4 Gauge Battery Cable Available in 25, 100 and 500 rolls Stranding 61/.0250 Nom. Insulation Thickness Nominal O.D lbs/ C>> 2 Gauge Battery Cable Available in 25, 100 and 500 rolls Stranding 133/.0218 Nom. Insulation Thickness Nominal O.D lbs/ D>> 1 Gauge Battery Cable Available in 25, 100 and 500 rolls Stranding 133/.0243 Nom. Insulation Thickness Nominal O.D lbs/

69 Drive On >> C>> W225BK, 2 Ga. Battery Cable G>> W3025BK 3/0 Ga. Battery Cable D>> W125R, 1 Ga. Battery Cable H>> W4025R 4/0 Ga. Battery Cable E>> 1/0 Gauge Battery Cable Available in 25, 100 and 500 rolls Stranding 133/.0275 Nom. Insulation Thickness Nominal O.D lbs/ F>> 2/0 Gauge Battery Cable Available in 25, 100 and 500 rolls Stranding 133/.0309 Nom. Insulation Thickness Nominal O.D lbs/ G>> 3/0 Gauge Battery Cable Available in 25, 100 and 500 rolls Stranding 361/.0210 Nom. Insulation Thickness Nominal O.D lbs/ H>> 4/0 Gauge Battery Cable Available in 25, 100 and 500 rolls Stranding 361/.0239 Nom. Insulation Thickness Nominal O.D lbs/ Part No. Gauge Length (ft) Color W625R 6 25 Red W6100R Red W6500R Red W625BK 6 25 Black W6100BK Black W6500BK Black W425R 4 25 Red W4100R Red W4500R Red W425BK 4 25 Black W4100BK Black W4500BK Black W225R 2 25 Red W2100R Red W2500R Red W225BK 2 25 Black W2100BK Black W2500BK Black W225Y 2 25 Yellow W2100Y Yellow W2500Y Yellow W125R 1 25 Red W1100R Red W1500R Red W125BK 1 25 Black W1100BK Black W1500BK Black W1025R 1/0 25 Red W10100R 1/0 100 Red W10500R 1/0 500 Red W1025BK 1/0 25 Black W10100BK 1/0 100 Black W10500BK 1/0 500 Black W2025R 2/0 25 Red W20100R 2/0 100 Red W20500R 2/0 500 Red W2025BK 2/0 25 Black W20100BK 2/0 100 Black W20500BK 2/0 500 Black W3025R 3/0 25 Red W30100R 3/0 100 Red W30500R 3/0 500 Red W3025BK 3/0 25 Black W30100BK 3/0 100 Black W30500BK 3/0 500 Black W4025R 4/0 25 Red W40100R 4/0 100 Red W40500R 4/0 500 Red W4025BK 4/0 25 Black W40100BK 4/0 100 Black W40500BK 4/0 500 Black 67

70 Turn Up the Heat >> A>> B>> EPDM WELDInG Cable WL625R, 6 Ga. Welding Cable WL425BK, 4 Ga. Welding Cable 68 Our welding cable is a highly flexible conductor with soft drawn bare copper and insulated with high-grade Ethylene Propylene Diene Monomer (EPDM). This cable features a crepe paper separator for optimal cable stripping. For use with I/A/W NEC Article 630 electric welders. Other applications include: flexible lead cable, electrode to welder unit, battery cables, and temporary or permanent power lead cables where allowed. Features: Rated for use at 600 volts or less Easy to strip Temperature rating from -60 C (-76 F) to 105 C (221 F) Resistant to sunlight, fuel, oil, acid, salt and other contaminants Meets ICEA19-81/NEMA, WC specification Required Cable Sizes for Welding Cable ApplicatioNS Length in ft. for total circuit for secondary voltage only - do not use this table for 600 Volt in-line applications AMPS /0 1/ /0 2/0 3/0 3/ /0 2/0 3/0 4/0 4/ /0 2/0 3/0 4/ /0 2/0 3/0 4/ /0 3/0 4/ /0 3/ /0 4/ /0 4/ /0 4/ /0 REQUIRED CABLE SIZES SHOWN IN AWG NUMBERS The total circuit length includes both welding and ground leads (Based on 4-Volt drop) 60% duty cycle. These values for current-carrying capacity are based on a copper temperature of 60ºC (140ºF), an ambient temperature of 40ºC (104ºF) and yield load factors of from approximately 32% for the No. 2 AWG cable to approximately 23% for the No. 3/0 AWG cable, and higher for the smaller sizes. The sizes of cables generally used range from No. 2 AWG to No. 3/0 AWG. In actual service, the load factor may be much higher than indicated without overheating the cable as the ambient temperature will generally be substantially lower than 40ºC. E>> WL1025R 1/0 Ga. Welding Cable F>> WL2025BK 2/0 Ga. Welding Cable A>> 6 Gauge Welding Cable Available in 25, 100 and 500 rolls Stranding 259/.0100 Nom. Insulation Thickness Nominal O.D lbs/ Ampacity 105 B>> 4 Gauge Welding Cable Available in 25, 100 and 500 rolls Stranding 413/.0100 Nom. Insulation Thickness Nominal O.D lbs/ Ampacity 140 C>> 2 Gauge Welding Cable Available in 25, 100 and 500 rolls Stranding 651/.0100 Nom. Insulation Thickness Nominal O.D lbs/ Ampacity 190 D>> 1 Gauge Welding Cable Available in 25, 100 and 500 rolls Stranding 819/.0100 Nom. Insulation Thickness Nominal O.D lbs/ Ampacity 220

71 C>> WL225R, 2 Ga. Welding Cable G>> WL3025R 3/0 Ga. Welding Cable D>> WL125BK, 1 Ga. Welding Cable H>> WL4025BK 4/0 Ga. Welding Cable E>> 1/0 Gauge Welding Cable Available in 25, 100 and 500 rolls Stranding 1045/.0100 Nom. Insulation Thickness Nominal O.D lbs/ Ampacity 260 F>> 2/0 Gauge Welding Cable Available in 25, 100 and 500 rolls Stranding 1311/.0100 Nom. Insulation Thickness Nominal O.D lbs/ Ampacity 300 G>> 3/0 Gauge Welding Cable Available in 25, 100 and 500 rolls Stranding 1634/.0100 Nom. Insulation Thickness Nominal O.D lbs/ Ampacity 350 H>> 4/0 Gauge Welding Cable Available in 25, 100 and 500 rolls Stranding 2071/.0100 Nom. Insulation Thickness Nominal O.D lbs/ Ampacity 405 Part No. Gauge Length (ft) Color WL625R 6 25 Red WL6100R Red WL6500R Red WL625BK 6 25 Black WL6100BK Black WL6500BK Black WL425R 4 25 Red WL4100R Red WL4500R Red WL425BK 4 25 Black WL4100BK Black WL4500BK Black WL225R 2 25 Red WL2100R Red WL2500R Red WL225BK 2 25 Black WL2100BK Black WL2500BK Black WL125R 1 25 Red WL1100R Red WL1500R Red WL125BK 1 25 Black WL1100BK Black WL1500BK Black WL1025R 1/0 25 Red WL10100R 1/0 100 Red WL10500R 1/0 500 Red WL1025BK 1/0 25 Black WL10100BK 1/0 100 Black WL10500BK 1/0 500 Black WL2025R 2/0 25 Red WL20100R 2/0 100 Red WL20500R 2/0 500 Red WL2025BK 2/0 25 Black WL20100BK 2/0 100 Black WL20500BK 2/0 500 Black WL3025R 3/0 25 Red WL30100R 3/0 100 Red WL30500R 3/0 500 Red WL3025BK 3/0 25 Black WL30100BK 3/0 100 Black WL30500BK 3/0 500 Black WL4025R 4/0 25 Red WL40100R 4/0 100 Red WL40500R 4/0 500 Red WL4025BK 4/0 25 Black WL40100BK 4/0 100 Black WL40500BK 4/0 500 Black 69

72 X15 Top Post Battery Cables All copper construction for 15 times more conductivity than traditional lead cables. >> 72 X15 Jumper Cables Designed for use where battery connections are offset. >> 76 X15 Top Post Battery Cables 72 X15 Side Post Battery Cables 74 X15 Switch to Starter Cables 75 X15 Jumper & Group 31 Cables 76 X15 Interconnect Battery Cables 78 Golf Cart Battery Cables 80 Special Applications 82 X15 Interconnect Battery Cables Designed for series or parallel battery configurations needed in photovoltaic systems. >> 78 Making the world a Better Place We believe in supporting the environment, which is why all of our battery cables are RoHS and WEEE compliant. 70

73 BATTERY CABLES X15 Power Potential High-Performance Battery Cables for Today s Demanding Energy and Environmental Markets. X15 battery cables are made from 100% copper components and can generate up to 15 times more conductivity than standard lead battery cables. 71

74 Excellence in Performance >> X15 Battery Cables for Top Post applications A>> B>> Designed for top post battery applications. Made from a durable Polyvinyl Chloride (PVC) insulation for optimal protection from corrosion, abrasion and other contaminants. All copper construction allows for 15 times more conductivity than traditional lead cables. X15 Power Potential XTP415R 4 Ga. Top Post Battery Cable, 15 XTP415BK, 4 Ga. Top Post Battery Cable, 15 E>> XTPD460R 2 Ga. Dual Top Post Battery Cable, 60 Features: 100% copper construction Heat-shrunk ends for added barrier against gas, oil and other contaminants High conductivity performance 3/8 stud hole Meets SAE J1127 specification 72

75 C>> D>> XTP212R, 2 Ga. Top Post Battery Cable, 12 XTP215BK, 2 Ga. Top Post Battery Cable, 15 A>> 4 Gauge Top Post Battery Cable w/ Reg. Lead Available in 12, 15, 20, 25, 38, 48, 56 and 72 lengths Stranding 61/.0250 Nom. Insulation Thickness Nominal O.D Stud Hole 3/8 B>> 4 Gauge Top Post Battery Cable Available in 12, 15, 20, 25, 38, 48, 56 and 72 lengths Stranding 61/.0250 Nom. Insulation Thickness Nominal O.D Stud Hole 3/8 C>> 2 Gauge Top Post Battery Cable w/ Reg. Lead Available in 12, 15, 20, 25, 38, 48, 56 and 72 lengths Stranding 133/.0218 Nom. Insulation Thickness Nominal O.D Stud Hole 3/8 D>> 2 Gauge Top Post Battery Cable Available in 12, 15, 20, 25, 38, 48, 56 and 72 lengths Stranding 133/.0218 Nom. Insulation Thickness Nominal O.D Stud Hole 3/8 E>> 4 Gauge Dual Top Post Battery Cable w/ 2 Reg. Leads Available in 60 length Stranding 61/.0250 Nom. Insulation Thickness Nominal O.D Stud Hole 3/8 Part No. Type Gauge Leads Length Color XTP412R Top Post n Red XTP412BK Top Post n Black XTP415R Top Post n Red XTP415BK Top Post n Black XTP420R Top Post n Red XTP420BK Top Post n Black XTP425R Top Post n Red XTP425BK Top Post n Black XTP432R Top Post n Red XTP432BK Top Post n Black XTP438R Top Post n Red XTP438BK Top Post n Black XTP448R Top Post n Red XTP448BK Top Post n Black XTP456R Top Post n Red XTP456BK Top Post n Black XTP472R Top Post n Red XTP472BK Top Post n Black XTP212R Top Post n Red XTP212BK Top Post n Black XTP215R Top Post n Red XTP215BK Top Post n Black XTP220R Top Post n Red XTP220BK Top Post n Black XTP225R Top Post n Red XTP225BK Top Post n Black XTP232R Top Post n Red XTP232BK Top Post n Black XTP238R Top Post n Red XTP238BK Top Post n Black XTP248R Top Post n Red XTP248BK Top Post n Black XTP256R Top Post n Red XTP256BK Top Post n Black XTP272R Top Post n Red XTP272BK Top Post n Black XTPD460R Dual Top Post n Red 73

76 Built Tough >> X15 Battery Cables for Side Terminal or Switch to Starter applications The X15 cables shown here are designed for use with side post batteries or switch to starter (ignition switch to the starter solenoid) applications. X15 Cables are made from a durable Polyvinyl Chloride (PVC) insulation for optimal protection from corrosion, abrasion and other contaminants. All copper construction allows for 15 times more conductivity than traditional lead cables. A>> XSP425R 4 Ga., Side Post Battery Cable, 25 Side Post Cable Features: 100% copper construction Heat-shrunk ends for added barrier against gas, oil and other contaminants High conductivity performance 3/8 stud hole Meets SAE J1127 and GM specifications 74 X15 Power Potential A>> 4 Gauge Side Post Battery Cable w/ Reg. Lead Available in 25, 35, 45, 55 and 65 lengths Stranding 37/.0260 Nom. Insulation Thickness Nominal O.D Stud Hole 3/8

77 B>> XSS451R, 4 Ga. Switch to Starter Battery Cable, 51 C>> Switch to Starter Cable Features: 100% copper construction Heat-shrunk ends for added barrier against gas, oil and other contaminants High conductivity performance 3/8 stud hole Meets SAE J1127 specifications B>> 4 Gauge Switch to Starter Battery Cable Available in 10, 19, 24, 32, 40 and 51 lengths Stranding 61/.0260 Nom. Insulation Thickness Nominal O.D Stud Hole 3/8 C>> 2 Gauge Switch to Starter Battery Cable Available in 19 and 24 lengths Stranding 651/.0100 Nom. Insulation Thickness Nominal O.D Stud Hole 3/8 XSS219BK, 4 Ga. Switch to Starter Battery Cable, 19 Part No. Type Gauge Leads Length Color XSP425R Side Post n Red XSP425BK Side Post n Black XSP435R Side Post n Red XSP435BK Side Post n Black XSP445R Side Post n Red XSP445BK Side Post n Black XSP455R Side Post n Red XSP455BK Side Post n Black XSP465R Side Post n Red XSP465BK Side Post n Black XSS410R Switch to Starter 4-10 n Red XSS410BK Switch to Starter 4-10 n Black XSS419R Switch to Starter 4-19 n Red XSS419BK Switch to Starter 4-19 n Black XSS424R Switch to Starter 4-24 n Red XSS424BK Switch to Starter 4-24 n Black XSS432R Switch to Starter 4-32 n Red XSS432BK Switch to Starter 4-32 n Black XSS440R Switch to Starter 4-40 n Red XSS440BK Switch to Starter 4-40 n Black XSS451R Switch to Starter 4-51 n Red XSS451BK Switch to Starter 4-51 n Black XSS219R Switch to Starter 2-19 n Red XSS219BK Switch to Starter 2-19 n Black XSS224R Switch to Starter 2-24 n Red XSS224BK Switch to Starter 2-24 n Black 75

78 FLEET Battery Cables for Off-Set or Group 31 applications X15 Off-Set Jumper Cables are designed for off-set battery configurations. Made from a durable Polyvinyl Chloride (PVC) insulation for optimal protection from corrosion, abrasion and other contaminants. A>> B>> All copper construction allows for 15 times more conductivity than traditional lead cables. Features: 100% copper construction Heat-shrunk ends for added barrier against gas, oil and other contaminants High conductivity performance Meets SAE J1127 specification X15 Power Potential XJC112, Off-Set Jumper Cable, 1 Ga., 12 XJC2012, Offset Jumper XJC2008 Cable, 2 Ga., Jumper 12 Cable, 2/0 AWG Part No. Type Gauge Length Color XJC108 Off-Set 1 8 n Black XJC112 Off-Set 1 12 n Black XJC118 Off-Set 1 18 n Black XJC2008 Off-Set 2/0 8 n Black XJC2012 Off-Set 2/0 12 n Black XJC2018 Off-Set 2/0 18 n Black SS2008WBK Lug to Lug 2/0 8.5 Black SS2008WR Lug to Lug 2/0 8.5 Red SS2012WBK Lug to Lug 2/0 12 Black SS2012WR Lug to Lug 2/0 12 Red SS2017WBK Lug to Lug 2/0 17 Black SS2017WR Lug to Lug 2/0 17 Red SS2024WBK Lug to Lug 2/0 24 Black SS2024WR Lug to Lug 2/0 24 Red SS2032WBK Lug to Lug 2/0 32 Black SS2032WR Lug to Lug 2/0 32 Red 76

79 Keep on Rollin >> C>> X15 Group 31 Stud Battery Cables are designed to interconnect several Group 31 batteries. These cables feature Hefty-Hefty non-rotating copper lugs, flexible welding cable and heavy-wall heat shrink tubing. SS2008WR, Group 31, 2/0 Ga., 8.5 A>> 1 Gauge X15 Off-Set Jumper Cable Available in 8, 12 and 18 lengths Stranding 133/.0243 Nom. Insulation Thickness Nominal O.D Polarity Neg./Pos. B>> 2/0 Gauge X15 Off-Set Jumper Cable Available in 8, 12 and 18 lengths Stranding 133/.0309 Nom. Insulation Thickness Nominal O.D Polarity Neg./Pos. C>> 2/0 Gauge X15 Group 31 Stud Cable Available in 12, 17, 24 and 32 lengths Stranding 1311/.0100 Nom. Insulation Thickness Nominal O.D Stud Hole 3/8 Features: 100% copper construction Heat-shrunk ends for added barrier against gas, oil, and other contaminants High conductivity performance Non-rotational design 3/8 stud hole Meets SAE J1127 specification X15 Power Potential 77

80 Hold on to the Sun >> X15 Battery Interconnects for Photovoltaic (PV) applications Designed for series or parallel battery configurations in Photovoltaic (PV) applications. Made from a durable, tin plated, UL approved Machine Tool Wire (MTW), which is rated for use in 600 Volt applications. Battery Interconnects are assembled with tin plated copper lugs (3/8 ) and heavywall heat shrink tubing as a barrier to moisture, dirt, gas, oil and other contaminants. Battery Interconnects have a conductor ampacity (free air) of: 120 Amps for 4 Gauge, 265 Amps for 2/0 Gauge and 360 Amps for 4/0 Gauge. Features: 100% copper construction Heat-shrunk ends for added barrier against moisture, dirt, gas, oil, and other contaminants High conductivity performance Made from UL approved MTW wire Meets SAE J1127 and NEC specifications A>> ICC413R Interconnect, 4 Ga., 13 B>> ICC2008BK Interconnect, 2/0 Ga., 8 X15 Power Potential 78

81 D>> ICC20120 Inverter Kit, 2/0 Ga., 120 A>> 4 Gauge X15 Interconnect Available in 8, 13, 16 and 24 lengths Stranding 7x60/30 Nom. Insulation Thickness Nominal O.D Stud Hole 3/8 B>> 2/0 Gauge X15 Interconnect Available in 8, 13, 16, 24, 36, 48 and 60 lengths Stranding 19x70/30 Nom. Insulation Thickness Nominal O.D Polarity 3/8 C>> 4/0 Gauge X15 Interconnect Available in 8, 13, 16, 24, 36, 48 and 60 lengths Stranding 19x111/30 Nom. Insulation Thickness Nominal O.D Stud Hole 3/8 D>> 2/0 Gauge Inverter Kit Available in 120 and 180 lengths Stranding 19x70/30 Nom. Insulation Thickness Nominal O.D Stud Hole 3/8 E>> 4/0 Gauge Inverter Kit Available in 120 and 180 lengths Stranding 19x111/30 Nom. Insulation Thickness Nominal O.D Stud Hole 3/8 Part No. Type Gauge Length Color ICC408R Interconnect 4 8 n Black ICC408BK Interconnect 4 8 n Red ICC413R Interconnect 4 13 n Black ICC413BK Interconnect 4 13 n Red ICC416R Interconnect 4 16 n Black ICC416BK Interconnect 4 16 n Red ICC424R Interconnect 4 24 n Black ICC424BK Interconnect 4 24 n Red ICC2008R Interconnect 2/0 8 n Black ICC2008BK Interconnect 2/0 8 n Red ICC2013R Interconnect 2/0 13 n Black ICC2013BK Interconnect 2/0 13 n Red ICC2016R Interconnect 2/0 16 n Black ICC2016BK Interconnect 2/0 16 n Red ICC2024R Interconnect 2/0 24 n Black ICC2024BK Interconnect 2/0 24 n Red ICC2036R Interconnect 2/0 36 n Black ICC2036BK Interconnect 2/0 36 n Red ICC2048R Interconnect 2/0 48 n Black ICC2048BK Interconnect 2/0 48 n Red ICC2060R Interconnect 2/0 60 n Black ICC2060BK Interconnect 2/0 60 n Red ICC4008R Interconnect 4/0 8 n Black ICC4008BK Interconnect 4/0 8 n Red ICC4013R Interconnect 4/0 13 n Black ICC4013BK Interconnect 4/0 13 n Red ICC4018R Interconnect 4/0 18 n Black ICC4018BK Interconnect 4/0 18 n Red ICC4024R Interconnect 4/0 24 n Black ICC4024BK Interconnect 4/0 24 n Red ICC4036R Interconnect 4/0 36 n Black ICC4036BK Interconnect 4/0 36 n Red ICC4048R Interconnect 4/0 48 n Black ICC4048BK Interconnect 4/0 48 n Red ICC4060BK Interconnect 4/0 60 n Black ICC4060R Interconnect 4/0 60 n Red IVC20120 Inverter Kit 2/0 120 n Black/ n Red IVC20180 Inverter Kit 2/0 180 n Black/ n Red IVC40120 Inverter Kit 4/0 120 n Black/ n Red IVC40180 Inverter Kit 4/0 180 n Black/ n Red NEC Recommendation Battery cables, even though they can be 2/0 AWG and larger, must be a standard building-wire type [i.e. Machine Tool Wire (MTW] conductor...welding and automobile battery cables are not allowed. Flexible, highly-stranded, building-wire type cables are available for this use. Flexible cables, identified in Section 400 of the NEC are allowed from the battery terminals to a nearby junction box and between battery cells. These cables shall be listed for hard service use and moisture resistance [690-74]. 79

82 Battery Cables for Golf Cart applications Designed for golf cart applications. Made from a durable Polyvinyl Chloride (PVC) insulation for optimal protection from corrosion, abrasion and other contaminants. GSS9>> GSS9BK>> Features: Eyelet to eyelet configuration Tin plated terminal ends for optimal corrosion resistance 5/16 stud hole Meets SAE J1127 specification 6 Ga. Golf Cart Battery Cable, 9 6 Ga. Golf Cart Battery Cable, 9 80

83 Ready, Set...Go! >> Part No. Type Length Color GSS9 Lug to Lug 9 Red GSS9BK Lug to Lug 9 n Black GSS12 Lug to Lug 12 Red GSS12BK Lug to Lug 12 n Black GSS20 Lug to Lug 20 Red GSS20BK Lug to Lug 20 n Black Stranding 37/.0260 Nom. Insulation Thickness Nominal O.D Stud Hole 5/16 81

84 Battery Cables for Special applications The X15 Ford Diesel Battery Cables are designed for F-Series dual battery applications. Made from a durable Polyvinyl Chloride (PVC) insulation for optimal protection from corrosion, abrasion and other contaminants. All copper construction allows for 15 times more conductivity than traditional lead cables. Battery Grounding Straps are designed to connect to engine blocks to provide current with a return path. Features a finely stranded, tin-coated conductor for optimal resistance to corrosion. SF0115>> SF0057>> GCS8>> F Series, F Series, Ga. 115 Powerstroke, Stroke, 2105 Ga. 105 Grounding Strap, 2 Ga., 8 Features: 100% copper construction Heat-shrunk ends for added barrier against gas, oil and other contaminants High conductivity performance Meets SAE J1127 specification Made from 2/0 Ga. battery cable Features: Tin plated for resistance to corrosion Eyelet to eyelet configuration 3/8 stud hole Meets SAE J1127 specification 82

85 Go Ahead...Get Dirty >> X15 Power Potential Cup and Pin Jumpers are designed to link multiple batteries; to allow simultaneous charging of batteries. Suitable for multiple battery types. Ideal for battery manufacturers and distributors. TZ900>> TZ1000>> Part No. Type Length Color SF F Series 115 Red SF0057 Power Stroke 105 Red GCS8 Lug to Lug 8 Tin GCS12 Lug to Lug 12 Tin GCS18 Lug to Lug 18 Tin TZ900 Cup Jumper 15 Black TZ1000 Pin Jumper 15 Black Cup Jumper, 10 Ga., 15 Pin Jumper, 10 Ga., 15 Features: Pin/cup style made from Zinc alloy Charge multiple batteries Durable PVC wire insulation for optimal protection from corrosion, abrasion and other contaminants RoHS compliant 83

86 84 Manage Power Anywhere >>

87 Genius on-board Marine Battery Chargers A smart, 8-step, fully automatic switch-mode battery charger. From 1 bank to 6 bank battery chargers. >> 86 imob SOLAR BATTERY CHARGERS Use light energy from the sun to charge or maintain your batteries. Automobiles, SUV s, light trucks, motorcycles, boats, RV s or any other vehicle using a 12 volt battery. >> 88 BCX Professional BOOSTER CABLES High quality, high performance booster cables for the professional mechanic. GENIUS ON-BOARD MARINE BATTERY CHARGERS 86 imob SOLAR BATTERY CHARGERS 88 BCX PROFESSIONAL BOOSTER CABLES 90 BOOSTER CABLE CLAMPS 92 HP BATTERY ISOLATORS 94 >> 90 POWER PRODUCTS Dead batteries are a drain. We have the products you ll need to ensure your batteries are always fully charged. Maintaining batteries, charging batteries, or reviving dead batteries; your solutions are found here. 85

88 Now that s Smart >> HF/HE On-board Marine Battery Chargers The NOCO Genius is a smart, 8-step, fully automatic switch-mode battery charger. Our smart charging process allows us to charge batteries faster and restore batteries to their original capacity. HF/HE On-Board Marine Battery Charger Charge and maintain marine batteries from Ah Compact lightweight design, easy to install and fit into tight locations Safety features* include: Reverse Polarity, Short-Circuit, Open-Circuit, Over-Temperature, Over-Charging, Spark Proof and Ignition Protected * Meets ISO 8846 Marine Standards and US Coast Guard 33 CFR and FCC 15 Part A&B complaint. Advanced 8-Step Charger: The NOCO Genius is an 8-step, fully automatic, switch mode battery charger with a proprietary charge algorithm, which automatically diagnoses the condition of your battery charges when needed, recovers your battery to its original capacity and maintains your battery when not in use. 90% Energy Efficient (HF/HE): Our High-Frequency, High-Efficiency (HF/HE) Battery Chargers are 90% efficient. Why is that important? Because the higher the efficiency, the lower the power loss, which means a smaller and more versatile charger that requires less space and energy. Rapid Charging Technology (RCT): Each NOCO Genius charger comes with Rapid Charging Technology (RCT) programmed inside. Our smart microprocessor and advanced high-frequency design charges batteries 2X faster than traditional linear marine battery chargers. Faster charging means less time recharging your batteries and more time on your boat. Variable Input Compensated (VIC): Rarely are AC line voltages at 120 VAC. Whether you are at a motel, a dock, or even using a long extension cord, AC line voltages will vary. With Variable Input Compensation, the NOCO Genius Charger always delivers a 100% charge to your batteries. Without Variable Input Compensation, other battery chargers lose power and under-charge your batteries, or not at all. Some chargers, when the VAC is above 120, will over-charge your batteries and cause permanent damage. Rest assured, our chargers automatically adjust to varying AC line voltages. Now that s smart! Fully Interactive, MCU Controlled Safely Charges Wet, Gel, MF & AGM Batteries Designed for Safety, Protects Against User Errors Compact Lightweight Design Fully Sealed for Harsh Environments 86

89 Advanced 8 Step Charging Voltage Volts Step Current Amps Test Step 1 & 2 Diagnosis & Test Checks battery voltage to make sure battery connections are good & battery is in a stable condition Diagnostics Soft Start Bulk Step 3 Soft Start Begins battery charging process with a gentle charge Absorption Taper Top-Off 24-Hour Step 4 Bulk Charge Begins Bulk battery charging process, returns 80% of battery capacity and voltage to 14.0V Step 5 Absorption Charge Switches to a constant current charge rate to bring your batteries close to 100% Charge and 14.4V Step 6 Taper Charge Charges at low current levels until battery has reached 100% of its capacity. Step 7 Top-Off Charge Charger determines if it should initiate top-off charge, if battery voltage falls below 12.8V Step 8 24 Hour Shuts off, but constantly monitors your battery by providing a gentle charge every 24 hours for maximum battery life. Automatically Diagnoses, Recovers, Charges & Maintains Your Batteries! Now that s Smart...Wicked Smart! GEN1>> GEN2>> GEN3>> GEN4>> 1 Bank Marine Battery Charger 2 Bank Marine Battery Charger 3 Bank Marine Battery Charger 4 Bank Marine Battery Charger GEN5>> GEN6>> 5 Bank Marine Battery Charger 6 Bank Marine Battery Charger Part No. Description Banks Amps/Bank Total Amps L W H Weight GEN1 On-Board Marine Charger Lbs GEN2 On-Board Marine Charger Lbs GEN3 On-Board Marine Charger Lbs GEN4 On-Board Marine Charger Lbs GEN5 On-Board Marine Charger Lbs GEN6 On-Board Marine Charger Lbs High quality retail packaging for increased visibility and value perception 87

90 IMOB Solar Battery Chargers imob Solar Battery Chargers convert light energy from the sun into 12 volt DC electricity, which is then transported to the rechargeable batteries through the lead wire and connector. HOW TO USE THE IMOB 90 The thin film amorphous technology of imob s panel allows the absorption of a wider spectrum of natural light and therefore works in cloudy weather conditions. This technology also enables the solar panel to handle the intense heat of the summer and the power loss due to rising temperatures. Step 1. - Face the front (black) side of the solar panel to the sun and make sure there is no shadow cast on the solar panel. It is best to place the long side of the panel at a South to North direction. Step 2. - Tilt the imob at a suitable angle. This should be a right angle and be similar to your local latitude. Step 3. - Plug in the LED connector. The light should turn on verifying that the solar panel is generating electricity. Then disconnect connector and proceed with remainder of installation. Step 4. - If permanent installation is required, use stainless steel screws for mounting. Features: Works in all weather conditions Waterproof, shock and rust resistant Reverse charge protection Overcharge protection Air Flow Step 5. - If you need to dissipate heat from the unit, use a heat resistant spacer between panel and the surface. * Cigarette Lighter Plug ** Battery Clamp Step 6. - This imob comes with several different connectors. Choose the connector that fits your application. When using the battery clamps, make sure that you connect to the correct battery terminal. The black clamp indicates negative (-) and should be clamped on the negative terminal. The red clamp should be clamped on the positive (+) terminal. For cigarette lighter plug applications, push the plug into the female cigarette lighter socket and make sure that both ends are secure. 88

91 Free to be Off the Grid >> ISC125>> ISC175>> ISC400>> ISC1000>> Battery Shown for Scale Only Battery Not included 1.8 W, 125mA imob Solar Battery Charger 2.2 W, 175mA imob Solar Battery Charger 5.5 W, 400mA imob Solar Battery Charger 15 W, 1Amp imob Solar Battery Charger imob Accessories Easily connect up to four (4) imob solar panels for more power using 1 4 in 1 Connector & 2 Charge Controller ISCC1>> ISCC2>> V 7A imob Charge Regulator Recommened for use with ISC1000 imob 4 in 1 Connector Recommened for use with ISC400 and ISC

92 Professionals Only >> Booster cables A>> 4 Ga. BCX Booster Cable B>> The NOCO BCX Professional Grade Booster Cables are a high-output Booster Cable for Professional Mechanics and hard-core do-it-yourselfers who demand performance. Manufactured from an EPDM insulated high-strand 100% copper welding cable for flexibility in all weather conditions. All this delivered in our premium retail packaging for high visibility and customer appeal. Meets SAE J1494 specification. RoHS compliant. Ideal for cars, trucks, recreational vehicles, utility vehicles, farm equipment and more. 2 Ga. BCX Booster Cable 90 Features: 100% copper construction Non-shorting, high output cable clamps are hot on both sides EPDM insulation stays flexible in cold weather environments Cable splitter to limit cable stripping

93 Auto Marine Auto Industrial Marine Renewable Industrial Renewable Fleet RV/Camping Fleet Performance RV/Camping Performance Home Home Bus Bus Golf Farm Golf Farm Energy Energy BCX Performance Comparison APPLICABLE VEHICLE ITEM NO. LENGTH FT. MAX. CRANKING AMPS (MCA) <2.0L, 4 CYL. GASOLINE ENGINE 2.0L, 4-6 CYL. GASOLINE ENGINE L, 6 CYL. GASOLINE & LIGHT DUTY DIESEL ENGINE L, 6 CYL. GASOLINE & MEDIUM DUTY DIESEL ENGINE 3.0L, 8 CYL. GASOLINE & HEAVY DUTY DIESEL ENGINE 5.0L, 10 CYL. GASOLINE & EXTRA HEAVY DUTY DIESEL ENGINE BCX BCX BCX BCX BCX BCX BCX BCX BEST Starting Performance Better Starting Performance Good Starting Performance Can not start BCX injection molded Power Clamps rated at 650 Amps. Features a braided ground strap for increased power distribution to both sides of the clamp ( Hot both sides), high-output copper (100%) jaws and non-shorting, ergonomic design to limit accidental contact of battery clamps. Part No. Clamp Amp MCA Rating Gauge Length Cable Color BCX Black BCX Black BCX Black BCX Black BCX Black BCX Black BCX Black BCX Black Made from a high-performance Welding Cable. Features an EPDM insulation and high-strand count copper (100%) construction, which maintains flexibility in cold weather applications down to -50 C and increased ampacity, when compared to traditional booster cables. An injection molded cable splitter is designed to limit cable stripping. Made from a durable ABS thermoplastic that resists cracks, oil, fuel, UV and other contaminants. MCA Rating Explained: MCA is an acronym for Maximum Cranking Amperage. The MCA Rating represents the amount of power (or current) the Booster Cable is capable of delivering. Each NOCO BCX Booster Cable has a different MCA Rating, which is a result of resistance, such as: Thicker gauge wires can carry more current than thinner gauge wires and shorter cables can carry more current that longer cables. This relationship between current and potential power is also known as Ohm s law (V=IR). NOCO developed the MCA Rating to assist consumers on making the correct Booster Cable selection for their particular application. 91

94 Booster cable clamps Professional quality Booster Cable Clamps for multiple applications. From 50 Amp to 1,000 Amp. Ideal for replacement clamps or upgrading an existing Booster Cable. BC050R>> BC450R>> 50 Amp, Pygmy Cable Clamp 450 Amp, Deluxe Cable Clamp* A>> Pygmy Clamp, Rated for use at 50 Amps. Ideal for battery charging and testing equipment. B>> Deluxe Clamp, Rated for use at 450 Amps. Ideal for booster cables and cable assemblies. Fits both top and side terminal batteries. C>> Parrot Clamp, Rated for use at 500 Amps. Ideal for booster cables and cable assemblies. Fits both top and side terminal batteries. D>> Strain Relief Clamp, Rated for use at 800 Amps. Ideal for heavy-duty booster cable applications. Fits both top and side terminal batteries. E-F>> BCX Clamps, Rated for use at 650 Amps (BCX650) and 1,000 Amps (BCX1000). Ideal for professional booster cable applications which demand high performance clamps. Fits both top and side terminal batteries. Features: Non-shorting design High output potential Hot both sides of clamp 92

95 Charge the Road >> BC500BK>> BC800BK>> BC650BK>> BC1000R>> 500 Amp, Parrot Cable Clamp 800 Amp Strain Relief Cable Clamp 650 Amp, BCX Cable Clamp 1000 Amp, BCX Cable Clamp Part No. Description Color amp BC050BK Pygmy Cable Clamp Black 50 BC050R Pygmy Cable Clamp Red 50 BC450BK Deluxe Cable Clamp Black 450 BC450R Deluxe Cable Clamp Red 450 BC451 Deluxe Cable Clamp* Black/ Red 450 BC500BK Parrot Cable Clamp Black 500 BC500R Parrot Cable Clamp Red 500 BC800BK Strain Relief Cable Clamp Black 800 BC800R Strain Relief Cable Clamp Red 800 BCX650BK BCX Cable Clamp Black 650 BCX650R BCX Cable Clamp Red 650 BCX1000BK BCX Cable Clamp Black 1000 BCX1000R BCX Cable Clamp Red 1000 *Sold in Retail Packaging BCX Cable Clamp Features: Non-shorting design limits accidental contact of battery clamps. Hot both sides for increased power distribution. Strain Relief Cable Clamp Features: High output, 100% tin-plated copper jaws. 100% copper jaws offer exceptional current carrying ability and a reliable connection. Strain Relief handle alleviates unwanted tension on cable leads. Surgical steel springs maintain coil strength even with excessive use. 93

96 HP Battery Isolators These High-Performance Battery Isolators are solid-state electrical devices, which eliminate multiple battery drain and prolongs battery life. Ideal for recreational vehicles, boats, cars, utility vehicles and trucks. Part No. Description Amp Color Battery Alt L x W x H IGD90HP High-Performance 90 Gray IG140HP High-Performance 140 Gray IGD200HP High-Performance 200 Gray Features: Charge multiple batteries/banks Eliminate multiple battery drain For wet or gel cell systems Full current in either leg Accommodates Delcotron alternators Solid-state technology Why Isolate Your Batteries? Many vehicles have multiple batteries: one dedicated for starting the engine and the other to power accessories. Without a Battery Isolator, a battery with a lower charge will draw power from a battery with a higher charge, until the batteries equalize. This problem is known as multiple battery drain and could leave you with dead batteries. Multiple Battery Drain Stops Battery Drain Simultaneous Charging A Battery Isolator will prevent current from flowing from one battery to the other & each battery will act as an independent power source. This will ensure that the battery you dedicated for starting never gets drained. 94 A Battery Isolator will also allow you to simultaneously charge both independent power sources at the same time. The amount of current which flows into each battery is then determined by the battery s own state of charge (based on voltage regulator settings).

97 Isolation is No Problem >> IGD90HP>> IGD140HP>> IGD200HP>> 90 Amp HP Battery Isolator 140 Amp HP Battery Isolator 200 Amp HP Battery Isolator Typical Installation Battery Isolator Installation Kits IGK1440>> IGK1550>> Installation Kit for CS Alternators IGK1440 Delcotron Installation Kit for all Delco CS Alternators Kit Includes: (1) CS plug-in connector; (1) CS-130 plug-in connector; (1) 50 Amp circuit breaker; (7) Heat-shrinkable terminals; (1) Ga. wire Standard Installation Kit IGK1550 Standard Installation Kit for standard installations Kit Includes: (1) 50 Amp circuit breaker; (7) Heat-shrinkable terminals; (1) 15 8 Ga. wire 95

98 History, Heritage >> BACK TO WHERE IT ALL BEGINS, SINCE ICON LEGENDS The icon legends shown below represent the market applications for each product. Many products have multiple market applications and uses. For help in determining which product fits your application, please contact us for assistance. Auto Marine Industrial Solar Fleet RV/Camping Performance Home Bus Golf Agriculture 96 Some of the images contained within this publication are from the courtesy of: Bass Cat Boats, Legend Boats, General Motors Corporation, American Yacht and Council, National Hot Rod Association and International Hot Rod Association

99 TRADEMARKS: Below is a list of active trademarks used by The Noco Company. All rights reserved. Any reproduction of these trademarks is strictly forbidden without the express written consent of The Noco Company. NCP-2 Battery Corrosion Preventative, Guaranteed for the Life of Your Battery, Battery Savers, Squeaky Glass/All Purpose, Cleaner, Nothing Gets by the Detector, Battery Clean-Up, Restore Battery Reconditioner, NOMO-100 Acid Neutralizing Absorber, Noco Marine, Noco Racing, Joule-Pro Power Inverters, CC-3 Copper Crimpable Terminals, Hefty-Hefty Copper Lugs, PowerPress Crimping Tools, Snap-Top Battery Box, NOCO Genius, Wicked Smart Chargers, BCX Professional Grade, Battery Pad, imob Solar Battery Chargers and AccuCut Heat Shrink Tubing. Limited Warranty: What is covered: All goods manufactured by us that are defective in material or workmanship. How long is it covered: One (1) year from date of [shipment][purchase]. Some warranties may differ from product to product. What we will do: Repair or replace the defective goods free of charge or, at our option, refund the purchase price of the defective goods (not including taxes or shipping charges). What we will not do: We will not pay service labor costs, costs to remove or install any defective, repaired or replaced good, or costs of shipping or transportation of any defective repaired or replaced good. What you must do: Return the defective goods with a written statement of the alleged defect to: The Noco Company, Returns, Commerce Park, Cleveland, OH Other conditions: This warranty only covers the original purchaser. This warranty does not cover defects caused by mishandling, accident, improper installation, modification or misuse of the goods. WE WILL NOT PAY ANY KIND OF DAMAGES CAUSED BY A DEFECTIVE GOOD, INCLUDING CONSEQUENTIAL OR INCIDENTAL DAMAGES. Our total liability is limited to the purchase price of the defective good (not including taxes or shipping charges). Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you. State law rights: IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF ONE (1) YEAR. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. WRITE TO NOCO: The Noco Company Commerce Park Cleveland, OH United States of America Our Brands Below are a list of our commonly recognized brands. wicked smart chargers NCP-2 Snap Top PHONE NUMBERS: Toll Free: Local: Fax: ADDRESSES: Information: info@noco-usa.com Sales: sales@noco-usa.com 97