OFF-ROAD PRODUCT RANGE. TwintecBaumot GROUP EFFECTIVE I CERTIFIED I RELIABLE YOUR RELIABLE PARTNER FOR POWERTRAIN, EGA & TURNKEY SOLUTIONS

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1 EXHAUST GAS AFTERTREATMENT SYSTEMS OFF-ROAD PRODUCT RANGE OFF-ROAD EFFECTIVE I CERTIFIED I RELIABLE TwintecBaumot GROUP YOUR RELIABLE PARTNER FOR POWERTRAIN, EGA & TURNKEY SOLUTIONS

2 CONTENT OUR PHILOSOPHY PA S S I O N RELIABILITY QUALITY COMPANY PORTRAIT 4 LEGAL SITUATION 8 SYSTEM DETERMINATION 10 SYSTEM OVERVIEW DPF-BA DPF- DPF-BAH DPF-FLAME DIMENSIONS DPF-BA DPF- DPF-BAH DPF-FLAME SERVICE PACKAGE 28 DELIVERY PROGRAM FILTER SYSTEMS BURNER MODULE FUEL SUPPLY COMPR. AIR MANAGEMENT COMBUSTION CHAMBER COMPRESSED AIR SUPPLY ELECTRONICS ISOLATION FILTER MODULE SILENCER MODULES PRE FILTER MODULES V-CLAMPS MOUNTING BRACKETS CONNECTION COVERS DATALOGGER-SETS VARIOUS PARTS PIPES CONFIGURATION FORMS 42 3

3 FROM POWERTRAIN TO EGA ALL FROM A SINGLE SOURCE COMPANY PORTRAIT Twintec AG is the parent company of TwintecBaumot Group (TBG), a leading supplier in the area of exhaust gas aftertreatment and engine development. In that context, TBG offers its customers high-quality solutions in Design & Engineering and Products & Solutions as well as Testing & Validation Services. TBG applies those products and services across a wide range of industries in the business fields OEM (original equipment), retrofitting, aftermarket (repair, spare parts) and catalytic coating. In so doing, it covers the entire value creation chain for the exhaust gas aftertreatment sector. The market segments include, in particular, on-road Homologation/ Certification Production Exhaust System Development Development of Functionalities Software Development (e.g. cars, trucks and other commercial vehicles), off-road (e.g. construction machinery, agricultural machinery or stationary plant) and miscellaneous applications such as maritime or medical technology. Emission testing Simulation of system functionality Project Management 3Dmeasurements Within its four subsidiaries, TwintecBaumot Group has more than 380 employees and decades of experience in the field of exhaust gas aftertreatment. Acquired in 2015, Kontec GmbH, together with its subsidiary DIF (Die Ideenfabrik GmbH), represents the OEM develop- Validation on engine bench Product Design with CAD/CAE ment arm of the company, offering low-emission engines and exhaust gas aftertreatment systems to well-known original equipment manufacturers. Baumot AG, which was acquired Validation On road / field test FEM in 2014, is one of the leading providers of selective catalytic reduction (SCR) systems as well as active and passive particulate filters in the OEM and retrofitting business sectors. In addition, as a specialist in the development of emissions technology, Twintec Technologie Catalyst testing (light-off, aging and poisoning) CFD GmbH offers its customers innovative solutions for reducing exhaust gas emissions especially in the retrofitting and aftermarket segments. Through Interkat GmbH, TBG has expertise in catalytic coating services, which are offered across a wide range of industries. Strength and durability tests e.g. Hot shake Benchmarking Rapid Prototyping FMEA STRUCTURE TWINTEC AG Holding Measurement and Data Acquisition System Integration Exhaust Aftertreatment Set up demonstrator vehicles Electronic Control Unit Samples and prototypes DESIGN & ENGINEERING PRODUCTS & SOLUTIONS TESTING & VALIDATION After treatment calibration Set up engine test benches KONTEC Automotive Engineering GmbH Sustainable Mobility, Engineering, Automotive Services BAUMOT AG Emission Control Products, Retrofit/Aftermarket KONTEC Testing Validation & LAB GmbH Design, Testing & Validation Services KEY KONTEC Maschinenbau Engineering GmbH Ultra Clean Air industrial applications, Industrial Services DIF GmbH Emission control solutions OEM KONTEC Testing Validation & LAB GmbH Lab DEVELOPMENT DESIGN & SIMULATION PROTOTYPING INTERKAT Katalysatoren GmbH Air Cleaning Catalytic solutions, Coating KONTEC Motorenentwicklungsgesellschaft mbh Test Benches APPLICATIONS TESTING 4

4 CERTIFICATION The Twintec Baumot Group has established itself in the international markets as a reliable, competent and economic partner and provides the right solution for various needs. Exhaust aftertreatment systems from TwintecBaumot group have major regulatory approvals in Europe: Approved and certified by Swiss VERT test methods Are included in the BAFU list and thus LRV Compliant Meet the guidelines of the TRGS 554 With current developments for medium duty appplications, heavy duty applications and NRMM the TwintecBaumot group is in approval procedures. TA Luft konform PRODUCT PORTFOLIO QUALITY The products are used in nearly all areas of the automotive sector. These include, among others, solutions in the on-road segment for passenger cars, commercial vehicles, buses and vans, as well as in the off-road segment for mobile machinery such as excavators, road rollers or trenchers and stationary equipment such as combined heat and power plants. As a company primary concerned with the improvement of air quality, TwintecBaumot Group is particularly committed to environmental protection when it comes to the design of its products and the production processes used to manufacture them. It goes without saying that the company follows the most demanding of certified quality standards ranging from product development and the selection of partners to environmental management and occupational safety and health. With its subsidiaries Twintec Technologie GmbH and Interkat Katalysatoren GmbH, the company is certified according to DIN EN ISO9001:2008 and DIN OHSAS (ISO) (Occupational Safety and Health). Moreover, the company complies with the statutory regulations for environmental protection and, since the implementation of an Environmental Management system, Twintec has been successfully certified according to DIN EN ISO 14001:2009. The TwintecBaumot Group offers the right filter system for every application. The various filter systems have all of the European approvals and are certified according to: RDW (the Netherlands), DTI (Denmark), EST for London s Low Emission Zone, Annex 27 StVzO, TÜV - DIN ISO 9001 Moreover, along with passive and active diesel particle filter systems (DPF), the product portfolio also includes the BNOx SCR (Selective Catalytic Reduction) system. The development and production of catalytic converters for emissions reduction focuses on the coating of carrier materials (ceramics and metals) with catalytically active substances noble metals, for example as well as on the development of new and more efficient coating processes. 6 7

5 TWINTECBAUMOT GROUP CONFORMING TO LEGALLY STIPULATED EMISSION LIMITS IN EUROPE CONSTRUCTION VEHICLES AND STATIONARY PLANT ARE NO EXCEPTIONS Exhaust gases from diesel engines contain pollutants. Soot particulates are carcinogenic, while nitrogen oxides are responsible for ozone formation and acid rain. Since there will not be any alternative to diesel engines in the off-road sector for years to come, it will not be sufficiently possible to reduce emissions and even pollutants inside the engine to a minimum, meaning that efficient exhaust gas aftertreatment systems will be in demand. MAJOR INFLUENCE ON CONTRACT AWARD DECISIONS Environmental criteria are having an ever greater influence on decisions related to tenders for building contracts. Twintec offers economical solutions for new machinery and conversions which can stand up to daily punishment and will still be doing their job years in the future. Even now, competitive advantages are becoming apparent for those companies using the latest exhaust treatment technology for their construction equipment. In countless major projects, particle filters for the vehicles and machinery to be used are already obligatory. Among the examples are the Ecological Tendering Criteria for Particulate Filters In Construction Equipment issued by the city of Frankfurt am Main in Germany. AVOIDING HIGHER HEALTH RISKS Exhaust aftertreatment is vitally needed for reasons of workplace health and safety, too. Well informed investigations have established that the risk of lung cancer for workers using mobile machinery is many times higher than for employees not subjected to such diesel exhaust fumes. Construction insurers BG Bau are currently working on a Europe-wide obligation for particulate filters in construction machinery in order to minimize health risks at work sites involving such machinery. STRICTER EMISSION LIMITS The new and binding emissions regulations, Euro Stage III B and US EPA Interim Tier 4, which have been in effect in Europe and the USA respectively since the start of 2011, dictate a drastic tightening of emission limits. The particulate output of mobile machinery is to be reduced by 90% below previous levels, while oxides of nitrogen are to be reduced by 50%. After 2014, the Stage IV/Tier 4 final standards started to come into force, reducing the limits still further. WITH TWINTECBAUMOT YOU ARE ALWAYS ON THE SAFE SIDE Obligatory particulate filters conforming to TRGS* 554 in building, tunnel and mining construction Deutsche Bahn tendering obligations Purchasing guidelines for local government Conformance with limits for nitrogen oxides for stationary plant in compliance with German emission standards legislation (BImSchG) EU Rail EU 87/68/EC 8 9

6 TWINTECBAUMOT GROUP THE RIGHT FILTER SYSTEM FOR ANY APPLICATION SAFETY AT WORK How an exhaust gas aftertreatment system contributes to safety in the workplace depends on the following factors: Temperature distribution of exhausts from machinery in operation Where the system is installed The current state of maintenance of the engine Concentration of particulates in the exhaust CUSTOMER SERVICE Telephone ONLINE SERVICE Vehicle information and other forms can be found with ease at THE SYSTEM IN DETAIL Seal-free, modular design Filter element double sheathed and insulated Easy maintenance and installation Customized coating technology Stainless steel components Permanent monitoring Display to driver via LCD/LED All activity recorded by data logger FILTER ELEMENT DOUBLE SHEATHED AND INSULATED EASY MAINTENANCE AND INSTALLATION OF FILTER IN ABOUT 1 TO 2 HOURS SEAL-FREE, MODULAR DESIGN CUSTOMIZED COATING TECHNOLOGY WE RE HERE TO HELP We are happy to help you choose the right filter technology for your application and your machines. Use our configuration forms for off-road vehicles (page 44) and stationary plant (page 42) and send us what we need to know about the conditions under which your vehicles and machinery are used. You will quickly receive a quality-assured quotation from us. STAINLESS STEEL COMPONENTS 10 11

7 TWINTECBAUMOT GROUP THE EASY WAY TO GET THE RIGHT FILTER SYSTEM THE RIGHT CHOICE: TEMPERATURE PROFILE Use the temperature profile of your machine to work out the right type of filter. Exhaust temperature [ C]* Duration of operation [%] Type < DPF-FLAME < DPF-BAH > DPF- > DPF-BA EXAMPLE An engine with a power output of 190 kw, cylinder capacity of 8.5 liters und and an exhaust temperature of over 220 C for more than 25% of the time it is in operation = 1114 Note: The filter sizes stated here are guidelines and may differ depending on emission behavior and maintenance status of the engine. Once a contract has been agreed, contact our internal sales service for clarification of specific piping and components to be installed. THE RIGHT CHOICE: ENGINE POWER Use the engine power and cylinder capacity of your machine to work out the right size of filter. To determine the right size of filter, you need to use the next higher value of engine power and cylinder capacity above yours. Power up to [kw] Capacity up to [ccm] Filter size Ø [Zoll] Length [Zoll] Filter , , * BENEFITS AT A GLANCE Easy to install Safe functioning thanks to tried and trusted filter technology Long lifespan thanks to selected system components Flexibility and ease of maintenance thanks to modular design Manufactured to OEM quality standards Suitable for more than 90,000 types of application Reduction of carcinogenic particulates Permanent regeneration during operation Special particulate-nox optimized coating for low exhaust temperatures Also suitable for stationary plant Certified for all countries in Europe Complies with requirements of TA Luft (German air quality regulation) and TRGS * * This size of filter not available for DPF-FLAME TA Luft konform TRGS 554 ü 12 13

8 DPF-BA Description The DPF-BA system is based on a catalytically coated cordierite monolith. The noble-metal nanocoating was developed in conjunction with Interkat Katalysatoren GmbH (subsidiary of Twintec AG) and is distinguished by its optimal regeneration capability at relatively low exhaust temperatures. Operating conditions From exhaust temperatures over 275 C for at least 40% of operating time For operation predominantly under full load Applications Demolition excavators Shredders 14

9 DPF- Description The DPF- system is based on a catalytically coated cordierite monolith in combination with a similarly coated diesel oxidation catalytic converter (or DOC) located upstream. The function of the DOC is to keep the content of NO2 molecules high enough that particulates are even oxidized at relatively low average exhaust temperatures of just 220 C. The enriched quantity of NO2 molecules is, however, reduced again afterwards in the coated monolith. Operating conditions From exhaust temperatures of 220 C (70)/250 C (40) for at least 40% of operating time For operation predominantly under full load Applications Radlader Mobilbagger Kettenbagger 16

10 DPF-BAH Description The DPF-BAH system with its heating coil can even be used at extremely low exhaust temperatures, such as in diesel powered emergency power plants and generators. The built-in modular heating coil has a monitoring unit which continuously measures the load on the particle filter. When the limiting value is reached, heating starts automatically. This means that the machine is continually heated up to the temperature necessary for regeneration to occur during operation. Operating conditions Exhaust temperatures below 220 C Regeneration even under partial load Electrical connection to 400 V Applications Generators Stationary plant Floor conveyor vehicles in single-shift operation 18

11 DPF-FLAME Description With the help of a burner system, it is possible to increase the exhaust temperature of an engine up to as high as 350 C even when under partial load or idling. This enables the filter to regenerate continuously (continuously regenerating trap CRT) and also ensures reduction of pollutants (CO, HC). For engines with cylinder capacity < 6 liters, the exhaust temperature can be raised to > 600 C while the engine is idling in order for the particulate filter to regenerate in about 20 minutes. Applications Lifting platforms Telescopic stackers Rail applications Special machines with low exhaust temperature Floor conveyor vehicles in three-shift operation Operating conditions Exhaust temperatures under 220 C Permanent regeneration 20

12 DPF-BA DIMENSIONS DPF-BA WITH CONICAL COVERS DPF-BA WITH CYLINDRICAL COVERS Unit BA 7580 BA 7512 BA 9120 BA 1012 BA 1112 BA 1114 BA 1213 BA 1215 a (mm) ,6 630,5 650,6 665, ,8 b (mm) c (mm) ,6 355,6 355,6 355, ,8 d (mm) e (mm) f (Ø outer) ,5 302,5 302,5 321,5 321,5 g (Zoll) 2,5" 2, ,5 4,5 Unit BA 7580 BA 7512 BA 9120 BA 1012 BA 1112 BA 1114 BA 1213 BA 1215 a (mm) ,6 605,6 625,6 635, ,8 b (mm) c (mm) ,6 355,6 355,6 355, ,8 d (mm) e (mm) f (Ø outer) ,5 302,5 302,5 321,5 321,5 Weight (kg) ca. 8 ca. 9 ca. 12 ca. 16 ca. 16 ca. 19 ca. 20 ca. 22 h (mm) i (mm) j (mm) 2,5" 2,5" ,5 4,5 Weight (kg) ca. 8 ca. 9 ca. 12 ca. 16 ca. 16 ca. 19 ca. 20 ca

13 j DPF- DIMENSIONS DPF- WITH CONICAL COVERS DPF- & DPF-BAH WITH CYLINDRICAL COVERS i f g h f g b c a d e k b c a d e Unit Unit a (mm) ,6 760,6 780,6 795, ,8 b (mm) c (mm) d (mm) ,6 355,6 355,6 355, ,8 e (mm) f (mm) g (Ø outer) ,5 302,5 302,5 321,5 321,5 h (inch) 2,5" 2,5" ,5 4,5 i (mm) a (mm) ,6 735,6 755,6 765, ,8 b (mm) c (mm) d (mm) ,6 355,6 355,6 355, ,8 e (mm) f (mm) g (Ø outer) ,5 302,5 302,5 321,5 321,5 Weight (kg) ca. 15 ca. 17 ca. 22 ca. 27 ca. 30 ca. 33 ca. 35 ca. 38 j (mm) k (mm) 2,5" 2,5" ,5 4,5 Weight (kg) ca. 15 ca. 17 ca. 22 ca. 27 ca. 30 ca. 33 ca. 35 ca

14 DPF-FLAME DIMENSIONS DPF-FLAME WITH RADIAL CONICAL COVERS & CONTACT PROTECTION DPF-FLAME WITH AXIAL CONICAL COVERS & CONTACT PROTECTION Unit FLAME 7580 FLAME 7512 FLAME 9120 FLAME 1012 FLAME 1112 FLAME 1114 a (mm) f (inch) 2,5 2, g (mm) 191,5 191,5 191,5 191,5 191,5 191,5 h (mm) , i (mm) x (mm) ,5 625,6 625,6 676 y (mm) Unit FLAME 7580 FLAME 7512 FLAME 9120 FLAME 1012 FLAME 1112 FLAME 1114 a (mm) f (inch) 2,5 2, g (mm) 191,5 191,5 191,5 191,5 191,5 191,5 h (mm) , i (mm) x (mm) , ,6 706 y (mm) z (mm)

15 THE TwintecBaumot SERVICE PACKAGE With its highly trained staff, TwintecBaumot Group offers a complete service package. It includes, among other things: Installation: You can install the system yourself, but of course you can also rely on our well-trained employees. In that case, our workshops on fourwheels install the filter at your premises. On request, your employees can also be trained. Cleaning: Our service package also provides for a complete cleaning of the filter by our partners. This service includes, among other things, the removal, burning out and blowing out of the filter system. PURCHASING ADVICE SO THAT PRICE AND PERFORMANCE ARE BOTH JUST RIGHT TECHNICAL ADVICE SO THAT EVERYTHING IS CLEAR INSTALLATION TEAM SO THAT EVERYTHING WORKS MAINTENANCE TEAM SO THAT IT ALL STAYS THAT WAY Temperature profile: If you have problems determining the temperature profile of the vehicle you are retrofitting, don t hesitate to contact us. We will be glad to evaluate these measurements for you. Technical consultation: From the handling of your query by our specialists, to the professional integration of the filter systems, to a customer-based maintenance and cleaning concept, we leave nothing to chance. Whatever your question, we re always glad to provide you with advice and assistance. 29

16 TWINTECBAUMOT GROUP DELIVERY PROGRAM FILTER SYSTEMS & SPARE PARTS ARTICLE NUMBER SYSTEM ARTICLE NUMBER 30.XXX.XXX.23 FILTER SYSTEMS Complete systems incl. connection cones, piping and mounting hardware Designation Description DPF-BA 7580 BA 7580 (7,5 x 8 ) CELL DENSITY 0 : 200cpsi 1 : 100cpsi FILTER SIZE 150 : : : : : : : : : 1215 ELECTRONIC CONTROL UNIT 0 : OnRoad 1 : OffRoad 2 : Flame* 3 : Heating Coil COATING 01 : BA / : BA / : / 25 / : / 25 / : / 50 / : / 50 / 70 COVER DPF-BA 7512 BA 7512 (7,5 x 12 ) DPF-BA 9120 BA 9120 (9 x 12 ) DPF-BA 1012 BA 1012 (10 x 12 ) DPF-BA 1112 BA 1112 (11 x 12 ) DPF-BA 1114 BA 1114 (11 x 14 ) DPF-BA 1213 BA 1213 (12 x 13 ) DPF-BA 1215 BA 1215 (12 x 15 ) DPF (7,5 x 8 ) DPF (7,5 x 12 ) DPF (9 x 12 ) DPF (10 x 12 ) DPF (11 x 12 ) DPF (11 x 14 ) DPF (12 x 13 ) DPF (12 x 15 ) DPF-FLAME 7580* FLAME 7580 (7,5 x 8 ) DPF-FLAME 7512* FLAME 7512 (7,5 x 12 ) DPF-FLAME 9120* FLAME 9120 (9 x 12 ) DPF-FLAME 1012* FLAME 1012 (10 x 12 ) DPF-FLAME 1112* FLAME 1112 (11 x 12 ) DPF-FLAME 1114* FLAME 1114 (11 x 14 ) 1 Cylindrical 2 Radial FILTERNO. 30.XXX.XXX.23 COVERNO. The lower number is always the first digit. Regardless of the installation position of the cover. DPF-BAH 9120 BAH 9120 (9 x 12 ) DPF-BAH 1012 BAH 1012 (10 x 12 ) 3 Axial 4 Cylindrical short Special sizes in 13 and 15 on request *Only for Coating 53 (/25/70) and up to Filter size 750 (1114) *Without burner module, fuel supply, compressed air management, combustion chamber module and compressed air supply. Please order this separately

17 TWINTECBAUMOT GROUP DELIVERY PROGRAM FILTER SYSTEMS & SPARE PARTS BURNER MODULE ART. NO FUEL SUPPLY Designation suitable for Article No. Nozzle FLAME System Thermocouple FLAME System Sheated glow plug FLAME System Graphie-Seal FLAME System Injection valve BOSCH EV6 FLAME System ART. NO (12V) ART. NO (24V) Designation suitable for Article No. Fuel pump (24V) FLAME System Fuel pump (12V) FLAME System Fuel pipe 7,5x12,5mm (5m) FLAME System M Tapering hose connector FLAME System Fuel pipe 11x17mm (50mm) FLAME System Clamping jaw (15-17mm) FLAME System Fuel pipe 7,5x12,5mm (50mm) FLAME System ,05M Clamping jaw (12-14mm) FLAME System Tapering hose connector FLAME System Fuel pipe 5,5x10,5mm (50mm) FLAME System ,05M Clamping jaw (9-11mm) FLAME System Non-return valve (6mm) FLAME System Fuel pipe 5,5x10,5mm (10m) FLAME System M DRUCKLUFTMANAGEMENT ART. NO (12V) ART. NO (24V) Designation suitable for Article No. Filter regulator FR 1/4 FLAME System Magnetic coil (24V) FLAME System Magnetic coil (12V) FLAME System Pressure switch FLAME System Compressed-air tube (Ø 13mm) FLAME System Clamping jaw (13-15 mm) FLAME System Compressed-air tube (Ø 16mm) FLAME System Clamping jaw (15-17 mm) FLAME System COMBUSTION CHAMBER MODULES Designation suitable for Article No. Description Combustion chamber FLAME System ,5 Combustion chamber FLAME System Combustion chamber FLAME System Combustion chamber FLAME System COMPRESSED AIR SUPPLY Designation suitable for Article No. Compressor 12V FLAME System Compressor 24V FLAME System Contactor 12V / 80A FLAME System Contactor 24V / 80A FLAME System Connection cable FLAME System Fuse holder FLAME System Fuse 60A FLAME System Control line FLAME System ELECTRONICS Designation suitable for Article No. Control (incl. Datalogger) FLAME System Display FLAME System Wiring harness FLAME System A Fuse FLAME System A Fuse FLAME System A Fuse FLAME System Thermocouple Filter-Inlet FLAME System Thermocouple Filter-Outlet FLAME System El. relay for glow plug FLAME System Sensor exhaust gas back pressure FLAME System CAN-USB-Adapter FLAME System

18 TWINTECBAUMOT GROUP DELIVERY PROGRAM FILTER SYSTEMS & SPARE PARTS ISOLATION FILTER MODULES Designation suitable for Article No. Isolation combustion chamber 7,5" FLAME System Isolation combustion chamber 9" FLAME System Isolation combustion chamber 10" FLAME System Isolation combustion chamber 11" FLAME System Isolation filter system (DOC/DPF) 7580 FLAME System Isolation filter system (DOC/DPF) 7512 FLAME System Isolation filter system (DOC/DPF) 9120 FLAME System Isolation filter system (DOC/DPF) 1012 FLAME System Designation suitable for Article No. Description Filter module all Filter module 200 (7,5 x 8 ) Filter module all Filter module 200 (7,5 x 12 ) Filter module all Filter module 200 (9 x 12 ) Filter module all Filter module 200 (10 x 12 ) Filter module all Filter module 200 (11 x 12 ) Filter module all Filter module 200 (11 x 14 ) Filter module all Filter module 200 (12 x 13 ) Filter module all Filter module 200 (12 x 15 ) Isolation filter system (DOC/DPF) 1112 FLAME System Isolation filter system (DOC/DPF) 1114 FLAME System Isolation outlet cone 7,5" axial FLAME System Isolation outlet cone 7,5" radial FLAME System Isolation outlet cone 9" axial FLAME System Isolation outlet cone 9" radial FLAME System Isolation outlet cone 10" axial FLAME System Isolation outlet cone 10" radial FLAME System Isolation outlet cone 11" axial FLAME System Isolation outlet cone 11" radial FLAME System SILENCER MODULES Designation suitable for Article No. Description Silencer module all Module (7,5 x 8 ) Silencer module all Module (7,5 x 12 ) Silencer module all Module (9 x 12 ) Silencer module all Module (10 x 12 ) Silencer module all Module (11 x 12 ) Silencer module all Module (11 x 14 ) Silencer module all Module (12 x 13 ) Silencer module all Module (12 x 15 ) 34 35

19 TWINTECBAUMOT GROUP DELIVERY PROGRAM FILTER SYSTEMS & SPARE PARTS PRE FILTER MODULES Designation suitable for Article No. Description Pre filter module Pre filter module 7580/ / / / V - Module V - Module Pre filter module 9120/ V - Module Pre filter module 9120/ V - Module Pre filter module 1012/ V - Module Pre filter module 1012/ V - Module CONNECTION COVERS Designation suitable for Article No. Description Cover (axial) 7,5 Systems Cover Axial 2.5" Cover (axial) 9 Systems Cover Axial 3" Cover (axial) 10 Systems Cover Axial 4" Cover (axial) 11 Systems Cover Axial 4" Pre filter module Pre filter module Pre filter module Pre filter module 1112/ / / / / / / / V - Module V - Module V - Module V - Module Cover (axial) 12 Systems Cover Axial 4,5" Cover (radial) 7,5 Systems Cover Radial 2.5" Cover (radial) 9 Systems Cover Radial 3" Cover (radial) 10 Systems Cover Radial 4" Cover (radial) 11 Systems Cover Radial 4" V-CLAMPS Cover (radial) 12 Systems Cover Radial 4,5" Cover (radial) 11 Systems Cover Radial 4" w/o pipe ends Designation suitable for Article No. Description V-Clamp 7,5 Systems V-Clamp 7,5 V-Clamp 9 Systems V-Clamp 9 V-Clamp 10 Systems V-Clamp 10 V-Clamp 11 Systems V-Clamp 11 V-Clamp 12 Systems V-Clamp 12 Cover (cylindrical) 7,5 Systems Cover cylindrical closed Cover (cylindrical) 9 Systems Cover cylindrical closed Cover (cylindrical) 10 Systems Cover cylindrical closed Cover (cylindrical) 11 Systems Cover cylindrical closed Cover (cylindrical) 11 Systems Cover cylindrical closed short Cover (cylindrical) 12 Systems Cover cylindrical closed MOUNTING BRACKETS NUMBER SYSTEM FOR COVERS Designation suitable for Article No. Description Mounting bracket 7,5 Systems Mounting bracket 7,5 Mounting bracket 9 Systems Mounting bracket 9 1 Cylindrical 2 Radial Article No.: FILTER NO. 30.XXX.XXX.23 COVER NO. The lower number is always the first digit. Regardless of the installation position of the cover. Mounting bracket 10 Systems Mounting bracket 10 3 Axial Mounting bracket 11 Systems Mounting bracket 11 Mounting bracket 12 Systems Mounting bracket 12 4 Cylindrical short 36 37

20 TWINTECBAUMOT GROUP DELIVERY PROGRAM FILTER SYSTEMS & SPARE PARTS DATA LOGGER-SET Designation suitable for Article No. Data Logger-Set with OFF-ROAD display All systems VARIOUS PARTS Designation suitable for Article No. Data Logger-Set with ON-ROAD display All systems Thermal sensor with 2m cable All systems Level converter with USB cable 5m All systems Data Logger All systems LED-Light green (12V) All systems Mounting bracket for OFF- ROAD display All systems LED-Light green (24V) All systems LED-Light red (12V) All systems Data Logger backup battery All systems LED-Light red (24V) All systems Relay Make-Contact (12V) All systems Fusekit All systems Relay Make-Contact (24V) All systems Pressure gauge All systems Wiring harness for OFF- ROAD Display All systems Pressure gauge mount All systems Thermal sensor with 5m cable All systems Display ON-ROAD Display OFF- ROAD All systems All systems Compression fitting All systems Connecting coupling pressure gauge All systems

21 TWINTECBAUMOT GROUP DELIVERY PROGRAM FILTER SYSTEMS & SPARE PARTS VARIOUS PARTS Designation suitable for Article No. Condensation Water Trap / Filter All systems PIPES Designation suitable for Article No. Pipe Diameter Filter Element, Sintered Metal (for Condensation Water Trap) All systems Connector 2.5" S.Steel depending on the exh. system Connector 3" S.Steel depending on the exh. system Connector 3.5" S.Steel depending on the exh. system Welded Hexagon Nipple All systems Connector 4" S.Steel depending on the exh. system Connector 4.5" S.Steel depending on the exh. system Connector 4 3/4" Steel depending on the exh. system Compression fitting 6mm 1/4 All systems Connector 5" Steel depending on the exh. system Pipe elbow 2.5" S.Steel 90 depending on the exh. system ,0 mm Pipe 6mm back pressure All systems Pipe elbow 3" S.Steel 90 depending on the exh. system ,1 mm Pipe elbow 3.5" S.Steel 90 depending on the exh. system ,9 mm Pipe elbow 4" S.Steel 90 depending on the exh. system ,6 mm Pipe elbow 4.5" S.Steel 90 depending on the exh. system ,3 mm Pipe elbow 5" S.Steel 90 depending on the exh. system ,0 mm Reinforced hose All systems Pipe elbow 5.5" S.Steel 90 depending on the exh. system ,0 mm Pipe 2.5" S.Steel depending on the exh. system ,0 mm Pipe 3" S.Steel depending on the exh. system ,1 mm Regeneration Furnace All systems Pipe 3.5" S.Steel depending on the exh. system ,9 mm Pipe 4" S.Steel depending on the exh. system ,6 mm Data Analyzer Set (USB Kabel 5m, Software, Adapter OFF-Road) All systems Pipe 4.5" S.Steel depending on the exh. system ,3 mm Pipe 5" S.Steel depending on the exh. system ,0 mm Pipe 5.5" S.Steel depending on the exh. system ,0 mm Torca-Clamp 2.5 S.Steel depending on the exh. system Filter cleaning bag All systens Torca-Clamp 3 S.Steel depending on the exh. system Torca-Clamp 3.5 S.Steel depending on the exh. system Torca-Clamp 4 S.Steel depending on the exh. system Torca-Clamp 4.5 S.Steel depending on the exh. system Torca-Clamp 4.75 S.Steel depending on the exh. system Torca-Clamp 5 S.Steel depending on the exh. system

22 CONFIGURATION FORM (PAGE 1) EXHAUST GAS AFTERTREATMENT STATIONARY PLANTS TWINTEC Technologie GmbH Eduard-Rhein-Straße Königswinter Phone: Fax: CONFIGURATION FORM (PAGE 2) EXHAUST GAS AFTERTREATMENT STATIONARY PLANTS TWINTEC Technologie GmbH Eduard-Rhein-Straße Königswinter Phone: Fax: GENERAL DATA OPERATING DATA Project Name Approval TT on light-load operations continuous operations full-load operation End customer Approval TT by Usage profile /Tag [%] Project number SOP Exhaus gas temperature [ C] CUSTOMER SHIPPING ADDRESS Company Contact Street Location Phone Fax ZIP Mass flow [max. kg/h] EMISSION DATA CO NOx Particle Formaldehyde Actual (Unit) Target (Unit) Target emission class Type Stage Regulation Country CUSTOMER PROJECT MANAGEMENT CONTACT CUSTOMER TECHNICAL CONTACT Others Name Name APPLICATION DATA Installation space [mm] width depth height Phone Phone Surface temperature [max. C] Ø Exhaust piping [mm] Position Position Generator power [Ah] Battery power [Ah] PROJECT DESCRIPTION Speed signal available 3D-Model available SCR-System DPF-System Other NOx/PM ratio real operation Others Noise emission [db] Description FURTHER STEPS 1 to Date of Note Project volume Project price Target market MASCHINE DATA 2 to Date of 3 to Date of NOTES Machine manufacturer Engine manufacturer Machine model Machine type Engine constr. year Cylinder Engine type Engine power [KW] Capacity [cm 3 ] Engine runtime [Bh/a] Max. backpressure [mbar) Speed [rpm] V-engine/R-engine Exhaust gas type Board voltage Fuel Installation space drawing available Datasheet engine available temperature profile available Note Date, Name, Position Customer Signature Customer Date, Name, Position TwintecBaumot Signature TwintecBaumot 42 43

23 CONFIGURATION FORM DIESEL PARTICULATE FILTER OFF-ROAD TWINTEC Technologie GmbH Eduard-Rhein-Straße Königswinter Phone: Fax: YOUR NOTES CUSTOMER DATA Company Contact First Name Last Name Street Country/ZIP/Location VEHICLE DATA Manufacturer Type Year of construction Customer no. Phone Fax Mobile Homepage ENGINE DATA Manufacturer Type / Series Power [KW] Capacity [cm 3 ] Operating hours [h] APPLICATION DATA Operating hours/day [h] Type of application USAGE PROFILE light-load operations continuous operations full-load operation Usage profile / day [%] NOTES Note Date, Name, Position Customer Date, Name, Position TwintecBaumot Signature Customer Signature TwintecBaumot 44 45

24 YOUR NOTES YOUR NOTES 46 47

25 TWINTEC AG TWINTEC TECHNOLOGIE GMBH INTERKAT KATALYSATOREN GMBH BAUMOT AG DIF DIE IDEENFABRIK GMBH KONTEC GMBH A COMPANY OF TwintecBaumot GROUP POWERTRAIN. EAT. SYSTEM SOLUTIONS. EXHAUST AFTERTREATMENT SYSTEMS I CATALYTIC COATING I ON ROAD OEM ENGINEERING I OFF ROAD OEM ENGINEERING I MEASUREMENT AND TESTING TECHNOLOGY I Version: GERMANY TWINTEC TECHNOLOGIE GmbH Eduard-Rhein-Strasse Königswinter P. +49 (0)2244/ F. +49 (0)2244/ info@twintec.de SWITZERLAND BAUMOT AG Thurgauerstrasse Glattpark P. +41(0) F. +41(0) info@baumot.ch