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1 Detect, Measure, Analyze. Thank You for Attending Today s Webinar: Continuous Benzene-Specific Monitoring Your Host John Greivell VP Operations RAECO-LIC LLC johng@raeco.com Featured Speaker Werner Haag Sr Applications Chemist Ion Science werner.haag@ionscienceusa.com Follow the Conversation #RAECOWebinar
2 Continuous Benzene-Specific Monitoring Werner R. Haag & Stephen Powell Ion Science RAECO Webinar, 15 Sept 2016
3 Benzene Continuous Monitoring Benzene- Specific Monitoring Werner Haag B.S. Chem., M.I.T. Ph.D. Chem., U. Tenn. Author of The PID Handbook Theory and Applications of Direct- Reading Photoionization Detectors
4 Benzene Industrial Exposure Oil refineries, Petrochemical Plants Storage, distribution & use of gasoline or benzene Offshore installations, Fracking operations Coke works Natural Gas condensate ABS Plastics manufacturing
5 Benzene in Fuels Exposure Limits for Various Fuels Chemical Benzene Diesel Fuel Jet Fuel Gasoline ACGIH TWA 0.5 ppm (Carcinogen) 12 ppm 30 ppm 300 ppm
6 Benzene in Fuels Mixture TWA Calculation TWA total = 1 f benzene + TWA benz f gasoline TWA gas.
7 Benzene in Gasoline
8 Benzene in Gasoline Typically 0.5 2% Difficult to measure selectively
9 Benzene EPA 2015 Final Rule Requires Benzene Fence-Line Monitoring at 12 to 24 locations every 2 weeks
10 Benzene Fence-line Monitoring
11 Benzene Fence-line Monitoring If rolling avg. over ppm, search for sources within 5 days, implement correction in 45 days. Annual sampling and analysis costs have been estimated at $40,000 to over $100,000 per year for biweekly sampling rule allows for less frequent carbon tube sampling if the plant can demonstrate a history of staying under the ppm annual limit, moving from bi-weekly to monthly, quarterly, semi-annually and finally annual sampling.
12 Tiger Select PID/Tube can measure: No Tube: Continuous ppb levels of VOCs for screening Insert Tube: Benzene-specific readings Single Point and 15-minute STEL
13 Benzene Monitoring TITAN Continuous Benzene- Specific Monitor
14 Benzene Specific Measurement Methods with DL near 0.5 ppm Method Time DL Cost Other Tubes: Manual min 0.5 ppm Single Point Tubes: Draeger CMS 10 min 0.2 ppm Single Point PID w/filter Tube 1-3 min 0.1 ppm $ Single Point Portable GC 5-10 min 0.1 ppm $$ Single Point Titan Separator 1 min 0.1 ppm $$$ Continuous Portable IR <1 min 2 ppm $$$ Continuous GC: On-Line 1 hour 0.01 ppm $$$$ Semi-Contin. GAC: Lab Analysis 1-10 days ppm $$$$ Off-site Portable IMS 1 min 0.01 ppm $$$$ Not Intr. Safe.
15 How TITAN works Temperature control AirSep filter PID Pump Pump Sample Control of temperature is critical therefore TITAN has two independent large heater ensures temperature an elevated temperature systems. inside the main A second heater accurately controls the temperature of the Benzene enclosure. separation (Air-Sep) filter tube.
16 How TITAN works AirSep filter PID Pump Valve Carbon Pump Sample TITAN continually draws a sample from the environment and through A portion of the air inside the TITAN is scrubbed by a carbon filter, and A sample the is instrument periodically taken to be used as carrier to separate benzene & then purge the filter tube. analysed for benzene content
17 Benzene Monitoring Serviceability
18 Benzene TITAN Monitoring Servicing the Detector Module
19 Benzene Titan Monitoring Connectivity 2 yrs of data storage
20 Benzene Monitoring Performance Sensor type 10.6 ev PID with selective filtering Measuring gas Benzene specific Detection range 0-20 ppm Lower limit of detection 0.1 ppm Accuracy ± 0.05 ppm or ± 10% (whichever is greater) Measuring frequency Once per minute
21 Performance: Linearity
22 Benzene Selectivity Monitoring No Interference from: 10 ppm toluene 10 ppm xylene 30 ppm iso-octane 50 ppm cyclohexane* 100 n-hexane** 100 ppm gasoline 100 ppm naptha (wide cut or light) 5000 ppm propane Vol % level methane** Mixture of: 10 ppm toluene, 10 ppm xylenes, 10 ppm hexane, 10 ppm cyclohexane, 10 ppm ethanol ** Interference in Tube/PID systems
23 Selectivity: Benzene in Gasoline 3 Titan Reading (ppm) ppm Gasoline No Gasoline Benzene Added (ppm)
24 The Importance of Continual Monitoring Sample every minute Sample every hour Entire events Missed by GC Time (Hours:Minutes)
25 The Importance of Continual Monitoring Benzene (ppm) 19 Days
26 Technical Specifications Hazardous approval UL, ATEX / IECEx: Ex d II B+H2 Gb Temperature Range (-20 0 C to C) Ingress protection IP65 Humidity 0-99% RH (non condensing) Minimum service period Benzene, Carbon & Dust Filter: 6 months PID lamp & sensor grid: 1 year Weight 15 Kg
27 Technical specifications Power 4.0A 3.2A 2.4A Communication Data storage Sample flow 4-20mA RS485 Modbus half and full duplex USB (when lid removed) Relay x2 ( A max) ON board MMC minimum 2 years 200 ml/min for 38/60 sec (127 ml/min) Gas sample line 10 meters (optional)
28 The End Thank you (0) (0)
29 Detect, Measure, Analyze. Improve Worker Confidence in Your Safety Systems Keep your gas detection and monitoring systems working. Whether it s periodic calibration of sensors or confirming alarm functions, our team of trained technicians can support your plant safety initiatives. at
30 Detect, Measure, Analyze. Ion Science Benzene-Specific Monitors Available: Titan Continuous Benzene-Specific Monitor Tiger Select Handheld Detector for Benzene and Total Aromatic Compounds* *Also available for rent at RaecoRents.com Cub Personal PID for Volatile Organic and Total Aromatic Compounds
31 Detect, Measure, Analyze. Get Social with RAECO Blog.raeco.com
32 Detect, Measure, Analyze. Upcoming Webinar: TBA Featured Speaker TBA Webinar invitation coming soon
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