CONTENTS DELIVERING THE BEST RETURN ON INVESTMENT 1 FINDING THE RIGHT HEATING AND AIR-CONDITIONING SOLUTION 2

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3 CONTENTS DELIVERING THE BEST RETURN ON INVESTMENT 1 FINDING THE RIGHT HEATING AND AIR-CONDITIONING SOLUTION 2 ENGINE PRE-HEAT HYDRAULIC HEATING SYSTEM 3 THERMO 90 ST ARCTIC FOX FUEL & FLUID WARMING SYSTEMS ENGINE PRE-HEAT COOLANT HEATER 6 THERMO TOP C DIRECT INTERIOR HEATING 8 AIR TOP 2000 ST COOLING SYSTEMS 10 INDEL B SLEEPING WELL ARCTIC PLUS 12V SYSTEM BENEFITS VS. APU 16 CUSTOM SOLUTIONS AVAILABLE 17

4 DO YOU LET YOUR TRUCK ENGINE IDLE FOR LONG PERIODS? IDLING GETS YOU NOWHERE AND, AS YOU LL SEE, IT CAN BE COSTLY. Some idling is necessary, such as when you stop for a traffic light or when you re caught in a traffic jam. However, many truck drivers also need to idle their engines during rest periods and down time to Provide heat or air conditioning Ensure start-up in extremely cold weather Keep fluid warm for hydraulic systems Unfortunately, idling is expensive and generates exhaust emissions that cause air pollution and contribute to climate change. In fact, many fleet managers are shocked to discover that the average long-haul truck idles approximately 1800 hours a year, at a cost of approximately $9,000 in fuel alone. Vocational trucks on job sites in industries such as construction, utility, forestry, waste & recycling, towing & recovery, and oilfield services also spend many hours needlessly idling. This brochure outlines several idle reduction technologies that offer proven fuel savings and can be used on any truck. Drive Products has solutions that are as varied as your needs, and can provide a very fast return on investment. ANTI-IDLING SOLUTION

5 DELIVERING THE BEST RETURN ON INVESTMENT The price of diesel fuel directly affects the bottom line of truck fleets and owner operators. Webasto bunk heaters and engine pre-heaters save big money in reduced fuel consumption and operating expenses. Eliminating the need to idle the truck for heat, Webasto heaters offer an amazingly short return on investment. The Alternative to Idling: Vehicles are meant to be driven, not idled. Idling a vehicle Wastes fuel Wears out the engine Produces harmful emissions May be against the law Webasto heating systems offer an incredible return on investment compared to idling. Webasto Helps you Make the Right Choice Diesel fuel prices are on the rise; therefore the need to reduce idling is more important than ever. State, federal, and provincial regulations are sweeping the land. Maintenance costs keep increasing. Your business is being pinched in the middle. FACT: A truck can spend up to 40% of its useful life idling. Webasto Makes Your Business More Profitable Driving a truck isn t just a lifestyle, it s a rolling business. Whether you have one truck or a large fleet, the most important components to keeping your business healthy are minimizing fuel costs, maintenance costs, and avoiding fines. Webasto provides engine-off bunk heating, engine and hydraulic pre-heat solutions that do just that, while providing one of the fastest returns on investment. CALCULATE or scan the QR code Savings calculator shows you how the additon of a Webasto heating or cooling solution translates to more dollars in your pocket. 1

6 FINDING THE RIGHT HEATING AND AIR-CONDITIONING SOLUTION No two vehicles are the same. No two projects are the same. So as an end-to-end solution provider, our product portfolio addresses almost every possible need relating to heating and air conditioning. At a fundamental level, we work in three distinct areas of technology, each with their own particular challenges, each used in different situations ENGINE PRE-HEAT & HYDRAULIC HEATING SYSTEM Cold engines are inefficient. They wear more quickly and don t last as long. For you, this means higher costs, higher fuel consumption and more time managing the headache of repairs. The best way to achieve continuous productivity, even when it s freezing outside, is to install a Webasto coolant heating system. Webasto coolant heaters offer a variety of power classes ranging from 8,600 to 104,000 Btu/h (2.5 to 30.0 kw). Integrated into the machine s coolant circuit, the system brings fuels and lubricants in the machine to operating temperature before you even start the engine. The cab is also warmed, without wasting fuel by idling the engine while the vehicle is not in use. Also, when combined with hydraulic fluid warmers (p. 5) they can also be used to heat fuel and hydraulic fluids. INTERIOR HEATING Imagine starting the shift with the cabin interior already nice and warm, with no ice or snow on the windshield, and perfect visibility. All this with hassle-free installation and simple operation. Air heaters make your equipment more effective and prepare them for harsh winters without huge expense. COOLING SYSTEMS Indel B has introduced the Sleeping Well is the world s first airconditioning system for trucks meant to run with the vehicle s engine turned off. It is a true no-idle solution that quietly cools and dehumidifies the sleeper cabs of commercial vehicles during warm and muggy evening stopovers. Sleeping Well s quite performance maintains a cool dry environment keeping the driver comfortable while eliminating engine emissions, unnecessary fuel expense and reducing engine wear. 2

7 ENGINE PRE-HEAT & HYDRAULIC HEATING SYSTEM COOLANT & HYDRAULIC HEATER - THERMO 90 ST In extreme climates you need your engine to start. Your business depends on it. With 31,000 Btu/h of heat output, the Thermo 90 ST gets the job done even in the harshest conditions. When you choose Webasto instead of idling, you re choosing to save fuel and reduce engine wear, maintenance costs and exhaust emissions. BE READY FOR WORK! Webasto coolant heaters are designed to perform in the most demanding weather conditions. They offer the ideal solution for engine pre-heat, operator comfort and increased productivity. When combined with hydraulic fluid warmers (p. 5) they can also be used to heat fuel and hydraulic fluids. This unique combination will eliminate cold starts, reduce maintenance costs and have your vehicles ready to go when workers arrive to start the day. BENEFITS OF ENGINE PRE-HEAT + HYDRAULIC HEATING SYSTEMS: Reduce carbon footprint, save fuel and reduce emissions Eliminate the need to idle for engine and hydraulic system heat Increase productivity: workers don t have to arrive early to warm up vehicles and equipment FEATURES AND BENEFITS Reduces unnecessary idling Eliminates cold starts Pre-heats engines Saves fuel Reduces engine wear and maintenance costs Reduces harmful exhaust emissions Heat output: 26,000 Btu/h (31,000 Btu/h with boost) CARB approved and EPA SmartWay Verified Technology 3

8 COOLANT & HYDRAULIC HEATER: THERMO 90 ST STANDARD KIT COMPONENTS Thermo 90 ST Compact 12V Diesel Kit Part No: A Thermo 90 ST Compact 24V Diesel Kit Part No: A Thermo 90 ST Enclosed 12V Diesel Kit Part No: A Thermo 90 ST Enclosed 24V Diesel Kit Part No: A SPECIFICATIONS Heating Power (Btu/h) 6,100 26,000 Boost: 31,000 Fuel Diesel #1, #2, Arctic, Biodiesel B5 & B20 Fuel Consumption (gal/h) Boost: 0.29 Rated Voltage (V) 12 / 24 Power Consumption (AMPS) Boost: 7.5 Water Flow 7.3 gal/min at 2.2 PSI Dimensions L x W x H (in) x 7.5 x 14 Weight (lbs) 35 (with enclosure) Integrated Control Unit Fuel Metering Pump w/mounting Bracket Fuel Line w/couplers and Clamps Fuel Filter Universal Fuel Standpipe Fuel Pump Power Harness Wiring Harness w/on/off Switch and Fuse Block Exhaust Muffler w/mounting Hardware Weather Protective Heater Enclosure Magnetic Drive Coolant Pump Blink Code Diagnostics and PC Interface Diagnostics Operation/Installation Manual 2 Year/2000 Hour Limited Warranty Optional Accessories for Compact and Enclosure Kits 7-Day Digital Timer w/alarm - Model 1531 Part No Optional Accessories for Enclosure Kits Mounting Bracket Kit - Cross Frame Part No Mounting Bracket Kit - Perpendicular Part No Its universal design makes the Thermo 90 ST an ideal engine-independent heating solution for medium to large-engine vehicles. The engine as well as the vehicle s interior are quickly and efficiently warmed to optimal temperatures, ensuring the best operating conditions, even at the lowest ambient temperatures. FEATURES Engine-independent heating for commercial vehicles, offering up to 9.1 kw of heating power Developed with know-how and quality standards from series manufacturing Universal, comprehensive accessories delivery Available for initial installation and retrofitting Capable of diagnostics THERMO 90 ST STARTING DEVICES ON/OFF TOGGLE SWITCH (STANDARD) This toggle switch controls the operation modes of heating the engine or the driver compartment. HEATER CONTROLS Switch with function display. Simple on/off switch for the additional (parking) heater. NEW! SMARTEMP CONTROL FX The Webasto SmarTemp Control fx enables you to preset start-up cycles of your Webasto heater 7 days a week with 4 individual times each day. 4

9 ARCTIC FOX HYDRAULIC FLUID WARMING Eliminate down time due to cold hydraulic fluid. Arctic Fox has a number of solutions to keep hydraulic fluid flowing and reduce pump cavitation and blown seals. HYDRALINER (COOLANT) 250 square inches of surface area in contact with the hydraulic fluid. Efficiently warms a 50 gallon reservoir at -20 F. Designed to thread into a 2 NPT female pipe thread. Full 3/4 NPT coolant connections allow for excellent flow capacity. CUSTOM FORMED TUBE (COOLANT) Hydraulic warmer designed for specific reservoirs. ELECTRIC FLUID RESERVOIR HEATERS Available in 120V, 220V, 12V and 24V applications. Permanent, easy peel and stick installation. There is an Arctic Fox for nearly every application and a complete line of plumbing and insulating accessories provides users with a total package. Let us help you spec your equipment both mobile and stationary

10 ENGINE PRE-HEAT COOLANT HEATER COOLANT HEATER - THERMO TOP C From trucks to buses to off-highway equipment, the Thermo Top C is the most widely used coolant heater with over a million at work. 17,000 Btu/h of heat will bring the engine up to operating temperature so it s running efficiently. That means you save fuel, reduce engine wear, maintenance costs and exhaust emissions by not idling. The Thermo Top C elevates the engine coolant temperature to 172 F (78 C) for pre-heating to eliminate cold starts. This efficient heater saves fuel, reduces engine wear and emissions, and eliminates idling making the Thermo Top C coolant heater your vehicle s most valuable addition. FEATURES AND BENEFITS HOW IT WORKS Uses as little as 1 gallon of fuel in a 10 hour period High output in a compact package: 17,000 Btu/h Reduces unnecessary idling Pre-heats engines Saves fuel Reduces engine wear and maintenance costs Reduces harmful exhaust emissions CARB approved and EPA SmartWay Verified Technology The Thermo Top C coolant heater uses the vehicle s existing fuel and electrical supplies to heat the engine coolant and circulate it to pre-heat the engine and vehicle interior without idling the engine. Advantages of the Thermo Top C coolant heater include: Saves fuel and reduces emissions Pre-heats the engine for safe and easy starts Eliminates plug-in block heaters Extended engine life with less maintenance Greater interior comfort Defrosts and defogs windshields Simple to operate Programmable for automatic activation Operates with engine-on or engine-off 6

11 COOLANT HEATER: THERMO TOP C SPECIFICATIONS Heating Power (Btu/h) 8,600 17,200 Diesel #1, #2, Arctic, Biodiesel B5 Fuel and B20 Fuel Consumption (gal/h) Rated Voltage (V) 12 Power Consumption (AMPS) Water Flow 3.96 gal/min at 1.45 PSI Dimensions L x W x H (in) 9.1 x 4.1 x 6.4 Weight (lbs) 8.57 STANDARD KIT COMPONENTS Thermo Top C 12V Diesel Kit Part No: Integrated Control Unit On/Off Switch Fuel Metering Pump w/mounting Bracket Fuel Line Fuel Filter Universal Fuel Standpipe Exhaust Tubing Combustion Air Tubing Wiring Harness w/ Fuse Holder PC Interface Diagnostics Operation/Installation Manual 2 Year/2000 Hour Limited Warranty Optional Accessories 7-Day Digital Timer (Engine Preheat) Part No A Timer Mounting Frame (In Dash) Part No Timer Mounting Bracket (Under Dash) Part No Heater Mounting Bracket Part No THERMO TOP C COOLANT HEATER STARTING DEVICES: ON/OFF TOGGLE SWITCH (STANDARD) Standard with the Thermo Top C coolant heater kit, this toggle switch controls the operation modes of heating the engine or the driver compartment. NEW! SMARTEMP CONTROL FX The Webasto SmarTemp Control fx enables you to preset start-up cycles of your Webasto heater 7 days a week with 4 individual times each day. REMCO SWITCH (OPTIONAL) This push button switch features an LED light and timer that allows you to turn the heater on and off, and program the heater up to 255 minutes. 7

12 DIRECT INTERIOR HEATING AIR TOP 2000 ST The multi-purpose, affordable, and powerful heating solution. Users can switch between air circulation and fresh air as desired the air is warmed quickly and quietly to the desired temperature in either operating mode. The Air Top 2000 ST is the most popular choice in idle reduction technology by OEM s, owner-operators, fleets and mechanics. Perfect for most class 8 sleeper cabs, the Air Top 2000 ST gets the job done with 7,000 Btu/h of heat output in a small package. Low maintenance, service-friendly and the most efficient air heater on the market, it can pay for itself within months. FEATURES AND BENEFITS Reduces unnecessary idling Saves fuel Reduces engine wear and maintenance costs Reduces harmful exhaust emissions Heat output: 3,100 Btu/h (7,000 Btu/h with boost) CARB approved and EPA SmartWay Verified Technology 8

13 INTERIOR HEATER: AIR TOP 2000 ST SPECIFICATIONS Heating Power (Btu/h) 3,100 7,000 Diesel #1, #2, Arctic, Fuel Biodiesel B5 & B20 (up to 20%) Fuel Consumption (gal/h) Rated Voltage (V) 12 / 24 Operating Voltage Range (V) (12 V) / (24 V) Power Consumption (12V) (AMPS) Air Flow (cfm) 55 Dimensions L x W x H (in) x 4.72 x 4.76 Weight (lbs) 5.73 STANDARD KIT COMPONENTS Air Top 2000 ST 12V Diesel Kit Part No: A Air Top 2000 ST 24V Diesel Kit Part No: A Integrated Control Unit On/Off Switch w/variable Temperature Control Fuel Metering Pump w/mounting Bracket Fuel Line and Fuel Filter Universal Fuel Standpipe Heater Mounting Bracket w/gasket Wiring Harness w/ Fuse Holder Optional Accessories 7-Day Comfort Timer Part No A Remote Temperature Sensor Part No B Exhaust Tubing Combustion Air Tubing and Heater Ducting Air Inlet/Outlet Grills Blink Code Diagnostics PC Interface Diagnostics Operation/Installation Manual 2 Year/2000 Hour Limited Warranty AIR TOP 2000 ST STARTING DEVICES: NEW! SMARTEMP CONTROL The SmarTemp Control from Webasto is a revolutionary temperature controller that works with Air Top 2000 ST bunk heaters. Precisely manage the comfort of your bunk with a turn of a dial. REMCO SWITCH (OPTIONAL) This push button switch features an LED light and timer that allows you to turn the heater on and off, and program the heater up to 255 minutes. 7-DAY COMBI TIMER (OPTIONAL) High end, multi functional timer for the Thermo Top C coolant heater. Set the start time for your heater up to seven days in advance. 9

14 COOLING SYSTEMS The BEST Truck No-Idle System With the rising cost of fuel, clean diesel initiatives for a greener environment and the passing of no-idle regulations, over-the-road drivers are left with no choice but to install an idle reduction system. The Sleeping Well system from Indel B may be the answer to your idle reduction needs. The Sleeping Well system from Indel B is the first worldwide battery powered electric air conditioning system that independently functions with the engine turned OFF. It s quick, simple installation, intelligent design and zero maintenance makes it the perfect idle reduction system that provides driver comfort, efficiency and safety. *Featured on this page is the Indel B s Sleeping Well Arctic Plus 10

15 INDEL B SLEEPING WELL ARCTIC PLUS COMPRESSOR/CONTROL UNIT QUIET AND EFFICIENT 6,150 BTU/Hour of TRUE air conditioning Twin Secop (Danfoss) compressors Installs easily and efficiently under bunk Integrated cooling system improves compressor performance Compact: 8 x x 13 (H x W x D) - 53 lbs CONDENSING UNIT BUILT TO LAST Mounts easily on outside rear sleeper wall Solid aluminum core mounted on stainless steel bracket Single large fan Compact: x 21 7 /16 x (H x W x D) - 15 lbs 4 oz EVAPORATOR UNIT QUIET AND POWERFUL High mounting delivers superior cooling capabilities Six speed evaporator fan Compact: x x 13 (H x W x D) - 11 lbs 3 oz DIGITAL CONTROL UNIT SMARTWAY VERIFIED TECHNOLOGY C.A.R.B. APPROVED Flat wall mount digital control unit for easy placement/access, control and readability Simply select desired temperature and the Sleeping Well Arctic Plus does the rest On-board system diagnostics displays fault codes for quick & easy diagnostics and repair Option Button feature extends system run time Comes with wireless remote control unit 11

16 INDEL B SLEEPING WELL ARCTIC PLUS SPECIFICATIONS GENERAL System Application Truck Fitment Features and Benefits Installation Time System Run Time Class 7 & 8 Mid to Large size sleeper units UNIVERSAL - all makes and models Small, compact, digital controls, high output evaporator, easy installation 8 to 10 hours 8 to 12 hours (Auxiliary Battery), Unlimited hours (Shore Power Option) SYSTEM SPECIFICATIONS Compressor Make / Model Refrigerant Voltage Cooling Capacity Freon Connections Power Consumption Battery Protection Evaporator Fan Speeds Control System Wireless Remote Secop (Danfoss) / BD350 GH - Twin R134a (CFC free) 12 VDC Up to 6,150 BTUs Figures taken with ambient air temperature at 32 C / 89.6 F Air-O-Crimp fittings and rubber lines Up to 55 AMPS/Hour 10.8 VDC Six (6) CFM Driver Friendly Digital Control Panel Yes SYSTEM RECOMMENDATIONS Battery Four (4) Trojan Overdrive (AGMs), Type 31 Battery Isolator 200 AMP High Output Alternator Minimum 180 AMP SYSTEM OPTIONS Emergency Start Assist Hotel / Shore Power Allows auxiliary battery to momentarily assist main battery during emergency starting Provides 115 VAC and 12 VDC. Charges auxiliary battery * Statistics based on EPA idle time fuel consumption rates of 1.0 gal/hr and EPA idle time CO2 production rates of metric tons/hour. Payback estimates are based on an assumption that 50 hours of idle time per week is used for interior climate control purposes. 12

17 12 VOLT SYSTEM BENEFITS VS. APU Initial cost of $5,500 $10,250 depending on components required Extremely low operating costs A/C uses zero fuel Component type system A/C, bunk heat, engine heat, 100V power, shore power, battery charging some trucks may only need certain components Proven quality products Very low operating/maintenance costs first 3 years virtually maintenance free estimated operating cost over 4 years $1,700 Low weight Green Systems A/C has zero emissions and is almost silent when running promotes Corporate image Independent of truck systems runs on deep cycle auxiliary batteries separated from starting batteries Auxiliary batteries can be used for emergency boost A/C batteries are isolated from vehicle batteries and will not affect vehicle starts 13

18 CUSTOM SOLUTIONS AVAILABLE ASK US FOR DETAILS 14

19 NOTES 15

20 BP-DP_Anti_IdlingSoltns