The new MIL-STD-461G CS117 vs. DO-160G, Section 22
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1 The new MIL-STD-461G CS117 vs. DO-160G, Section 22
2 Introduction Basic considerations Test requirements and test levels compared Calibration and test setup examples Roundup Conclusion
3 Introduction Lightning statistics (Boeing, Onera France): events in 2013 Aircraft can be involved in a natural occurring lightning or trigger one
4 Introduction Severe negative real flash to ground: Typically between 1 and 11 strokes, average: 3, max. strokes: 24 Total duration: 20 ms 1 s, average duration: 200 ms
5 Introduction External idealized current components (time not to scale): a very popular diagram in literature
6 Introduction Direct lightning effects Puncture Burning Melting, etc. Indirect lightning effects Electromagnetic effects: Induced currents Induced voltages
7 Basic considerations RTCA DO-160G Section 22 Commercial aircraft Complete set of tests included In place for a long period RTCA Radio Technical Commission for Aeronautics MIL-STD-461G CS117 (new) Military aircraft and surface naval ships Complemented by other STDs like 464 Introduced in 2015, based on DO- 160G
8 Standardization Basic considerations
9 Test requirements compared RTCA DO-160G Section 22 MIL-STD-461G CS117 (new) EUT designation Five test levels No EUT designation Two test levels L1: internal eq. L2: external eq. WF set Test type Waveforms A PIN 3, 4 B PIN 3, 5A
10 Test requirements compared RTCA DO-160G Section 22 Pin injection MIL-STD-461G CS117 ø No pin injection requirement Cable bundle Cable bundle
11 Test requirements compared MIL-STD-461G CS117 Why no pin injection requirement in MIL-STD-461G? MIL STD-464: There are two models, one for direct effects and another for indirect effects The model for indirect effects does not include pin injection
12 Test requirements compared MIL-STD-461G CS117 Only cable induction (CI) is used as injection method: no direct injection (PIN), no GI S22 Pulse application CS117 Pin injection (PIN) ø Cable induction (CI) Ground Injection (GI) ø
13 Test requirements compared: signal types MIL-STD-461G CS117 Only Multiple Stroke (MS) and Multiple Burst (MB): no Single Stroke (SS) S22 CS117 ø
14 Test requirements compared: waveforms MIL-STD-461G CS117 All waveforms from S22 present, except WF5B WF1 WF2 WF3 WF4 WF5 A/B only A WF6
15 Test requirements compared: applicability of tests MIL-STD-461G CS117 Only MS and MB applicable: No CB single stroke (SS), no PIN tests S22 Type Signal WF1 WF2 WF3 WF4 WF5A/B WF6 CS117 SS no req no req yes yes WF5A no req ø n/a PIN MS MB no requirement n/a SS yes yes yes yes WF5A no req ø CB MS yes yes yes yes WF5A no req MB no req no req yes no req no req yes
16 Test requirements compared: Multiple Stroke (MS) L1 L2 L3 L4 L5 S22 test level Waveforms 2 / 1 2 / 1 3 / 3 4 / 1 4 / 5A VL / IT [V/A] VT / IL [V/A] VT / IL [V/A] VT / IL [V/A] VL / IT [V/A] FS 50 / / / / / 60 Sub. 25 / / / / / 30 FS 125 / / / / / 160 Sub / / / / / 80 FS 300 / / / / / 400 Sub. 150 / / / / / 200 FS 750 / / / / / 800 Sub. 375 / / / / / 400 FS 1600 / / / / / 2000 Sub. 800 / / / / / 1000 L1 L2 CS117 2 / 1 2 / 1 3 / 3 4 / 1 4 / 5A VL / IT V/A] VT / IL [V/A] VT / IL V/A] VT / IL V/A] VL / IT [V/A] FS 300 / 600 ø 600 / 120 ø 300 / 1000 Sub. 150 / 150 ø 300 / 60 ø 75 / 200 FS 750 / 1500 ø 1500 / 300 ø 750 / 2000 Sub. 375 / 375 ø 750 / 150 ø / 400
17 Test requirements compared: Multiple Burst (MB) S22 test level Waveforms 3 / 3 6 / 6 VT / IL [V/A] VL / IT [V/A] 1 60 / / / / / / / / / / 160 CS117 3 / 3 6 / 6 VT / IL [V/A] VL / IT [V/A] / / / / 75
18 Calibration and test setup examples RTCA DO-160G Section 22: Pin injection WF4, L5, SS, voltage and current calibration
19 Calibration and test setup examples RTCA DO-160G Section 22: Pin injection WF4, L5, SS, test setup
20 Calibration and test setup examples RTCA DO-160G Section 22: Cable induction WF1, L5, MS, voltage and current calibration
21 Calibration and test setup examples RTCA DO-160G Section 22: Cable induction WF1, L5, MS, test setup
22 Calibration and test setup examples MIL-STD-461G CS117: Cable induction WF5A, MS, internal equipment, voltage and current calibration
23 Calibration and test setup examples MIL-STD-461G CS117: Cable induction WF5A, MS, internal equipment, test setup
24 Roundup MIL-STD-461G CS117 test requirements: Represent only a part of DO-160G S22 test requirements Applies to military aicraft and surface ships The only injection method is cable induction No damage tests (pin injection) required No single stroke tests required
25 Roundup MIL-STD-461G CS117 test levels: Only two test levels MIL test levels are generally between L3 and L5 from S22 Not intended to address
26 Conclusion RTCA DO-160G Section 22 and MIL-STD-461G CS117 Are the requirements from analyzed standards the same? Yes and no Are the two standards similar? Up to a certaion extent
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