MAN B&W S50MC-C8-TII

Transcription

1 MAN B&W S50MC-C8-TII Project Guide Camshaft Controlled Twostroke Engines This Project Guide is intended to provide the information necessary for the layout of a marine propulsion plant. The information is to be considered as preliminary. It is intended for the project stage only and subject to modification in the interest of technical progress. The Project Guide provides the general technical data available at the date of issue. It should be noted that all figures, values, measurements or information about performance stated in this project guide are for guidance only and should not be used for detailed design purposes or as a substitute for specific drawings and instructions prepared for such purposes. Data updates Data not finally calculated at the time of issue is marked Available on request. Such data may be made available at a later date, however, for a specific project the data can be requested. Pages and table entries marked Not applicable represent an option, function or selection which is not valid. The latest, most current version of the individual Project Guide sections are available on the Internet at: under Products Marine Engines & Systems Low Speed. Extent of Delivery The final and binding design and outlines are to be supplied by our licensee, the engine maker, see Chapter 20 of this Project Guide. In order to facilitate negotiations between the yard, the engine maker and the customer, a set of Extent of Delivery forms is available in which the basic and the optional executions are specified. Electronic versions This Project Guide book and the Extent of Delivery forms are available on a DVD and can also be found on the Internet at: under Products Marine Engines & Systems Low Speed, where they can be downloaded. 1st Edition April 2010 MAN B&W S50MC-C8-TII

2 All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions. If this document is delivered in another language than English and doubts arise concerning the translation, the English text shall prevail. & Turbo Teglholmsgade 41 DK2450 Copenhagen SV Denmark Telephone Telefax Copyright 2010 & Turbo, branch of & Turbo SE, Germany, registered with the Danish Commerce and Companies Agency under CVR Nr.: , (herein referred to as & Turbo ). This document is the product and property of & Turbo and is protected by applicable copyright laws. Subject to modification in the interest of technical progress. Reproduction permitted provided source is given ppr Apr 2010 MAN B&W S50MC-C8-TII

3 MAN B&W Contents Engine Design... 1 Engine Layout and Load Diagrams, SFOC... 2 Turbocharger Selection & Exhaust Gas By-pass... 3 Electricity Production... 4 Installation Aspects... 5 List of Capacities: Pumps, Coolers & Exhaust Gas... 6 Fuel... 7 Lubricating Oil... 8 Cylinder Lubrication... 9 Piston Rod Stuffing Box Drain Oil Central Cooling Water System Seawater Cooling Starting and Control Air Scavenge Air Exhaust Gas Engine Control System Vibration Aspects Monitoring Systems and Instrumentation Dispatch Pattern, Testing, Spares and Tools Project Support and Documentation Appendix... A

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5 MAN B&W Contents Chapter Section 1 Engine Design The MC/MC-C Tier II Engine Engine type designation Power, speed, SFOC Engine power range and fuel oil consumption Performance curves MC Engine description Engine cross section Engine Layout and Load Diagrams, SFOC Engine layout and load diagrams Propeller diameter and pitch, influence on optimum propeller speed Layout diagram sizes Engine layout and load diagrams, MC/MC-C engines Diagram for actual project Specific fuel oil consumption, ME versus MC engines SFOC for high efficiency turbochargers SFOC, reference conditions and guarantee Examples of graphic calculation of SFOC SFOC calculations (80%-85%) SFOC calculations, example Fuel consumption at an arbitrary load Emission control Turbocharger Selection & Exhaust Gas By-pass Turbocharger selection Exhaust gas by-pass NOx Reduction by SCR Electricity Production Electricity production Designation of PTO PTO/RCF Space requirements for side mounted PTO/RCF Engine preparations for PTO PTO/BW GCR Waste Heat Recovery Systems (WHR) L16/24 GenSet data L21/31 GenSet data L23/30H GenSet data L27/38 GenSet data L28/32H GenSet data MAN B&W S50MC-C8

6 MAN B&W Contents Chapter Section 5 Installation Aspects Space requirements and overhaul heights Space requirement Crane beam for overhaul of turbochargers Crane beam for turbochargers Engine room crane Overhaul with Double-Jib crane Double-Jib crane Engine outline, galleries and pipe connections Engine and gallery outline Centre of gravity Water and oil in engine Engine pipe connections Counterflanges Counterflanges, Connection D Counterflanges, Connection E Engine seating and holding down bolts Epoxy chocks arrangement Engine seating profile Engine top bracing Mechanical top bracing Hydraulic top bracing arrangement Components for Engine Control System Shaftline earthing device s Alpha Controllable Pitch (CP) propeller Hydraulic Power Unit for Alpha CP propeller Alphatronic 2000 Propulsion Control System List of Capacities: Pumps, Coolers & Exhaust Gas Calculation of capacities List of capacities and cooling water systems List of capacities, S50MC-C Auxiliary system capacities for derated engines Pump capacities, pressures and flow velocities Example 1, Pumps and Cooler Capacity Freshwater generator Example 2, Fresh Water Production Calculation of exhaust gas amount and temperature Diagram for change of exhaust gas amount Exhaust gas correction formula Example 3, Expected Exhaust Gas Fuel Fuel oil system Fuel oils Fuel oil pipes and drain pipes Fuel oil pipe insulation Components for fuel oil system Components for fuel oil system, venting box Water in fuel emulsification MAN B&W S50MC-C8

7 MAN B&W Contents Chapter Section 8 Lubricating Oil Lubricating and cooling oil system Lubricating and cooling oil pipes Hydraulic Power Supply unit Lubricating oil pipes for turbochargers Lubricating oil centrifuges and list of lubricating oils Components for lube oil system Lubricating oil outlet Lubricating oil tank Crankcase venting and bedplate drain pipes Cylinder Lubrication Cylinder lubricating oil system MAN B&W Alpha cylinder lubrication system Alpha Adaptive Cylinder Oil Control (Alpha ACC) MAN B&W Alpha cylinder lubrication system Mechanical cylinder lubricators Cylinder lubricating oil supply system Piston Rod Stuffing Box Drain Oil Stuffing box drain oil system Central Cooling Water System Central cooling water system 11.01/ Components for central cooling water system Seawater Cooling Seawater systems Seawater cooling system Seawater cooling pipes Components for seawater cooling system Jacket cooling water system Jacket cooling water pipes Components for jacket cooling water system Deaerating tank Temperature at start of engine Starting and Control Air Starting and control air systems Components for starting air system Starting and control air pipes Electric motor for turning gear MAN B&W S50MC-C8

8 MAN B&W Contents Chapter Section 14 Scavenge Air Scavenge air system Auxiliary blowers Operation panel for auxiliary blowers Scavenge air pipes Electric motor for auxiliary blower Scavenge air cooler cleaning system Scavenge air box drain system Fire extinguishing system for scavenge air space Fire extinguishing pipes in scavenge air space Exhaust Gas Exhaust gas system Exhaust gas pipes Cleaning systems, water and soft blast Exhaust gas system for main engine Components of the exhaust gas system Exhaust gas silencer Calculation of exhaust gas back-pressure Forces and moments at turbocharger Diameter of exhaust gas pipe Engine Control System Engine control system MC/MC-C Diagram of manoeuvring system Manoeuvring system on engine Sequence diagram Governor parts and mode of operation Governor and remote control components Sequence diagram for Fixed Pitch Propeller Controllable Pitch Propeller Engine Control System interface to surrounding systems Vibration Aspects Vibration aspects nd order moments on 4, 5 and 6-cylinder engines st order moments on 4-cylinder engines Electrically driven moment compensator Power Related Unbalance (PRU) Guide force moments Guide force moments, data Axial vibrations Critical running External forces and moments in layout point MAN B&W S50MC-C8

9 MAN B&W Contents Chapter Section 18 Monitoring Systems and Instrumentation Monitoring systems and instrumentation PMI System CoCoS-EDS Alarm - slow down and shut down system Class and requirements Local instruments Other alarm functions Identification of instruments Dispatch Pattern, Testing, Spares and Tools Dispatch pattern, testing, spares and tools Specification for painting of main engine Dispatch Pattern Dispatch pattern, list of masses and dimensions Shop test List of spare parts, unrestricted service Additional spares Wearing parts Large spare parts, dimension and masses List of standard tools for maintenance Tool panels Project Support and Documentation Engine Selection Guide and Project Guide Computerised Engine Application System (CEAS) Extent of Delivery Installation documentation A Appendix Symbols for piping A MAN B&W S50MC-C8

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11 MAN B&W Index Subject Section Subject Section 1st order moments on 4-cylinder engines nd order moment compensators nd order moments on 4, 5 and 6-cylinder engines A Additional spares Air cooler cleaning pipes Air cooler cleaning unit Air spring, exhaust valve Alarm - slow down and shut down system Alarm system /03 Alarms for UMS Class and requirements Alpha ACC, Alpha Adaptive Cylinder Oil Control Alpha ACC, basic and minimum setting with Alpha Adaptive Cylinder Oil Control (Alpha ACC) Alpha Controllable Pitch (CP) propeller, s Alpha CP propeller, Hydraulic Power Unit for Alphatronic 2000 Propulsion Control System Arctic running condition Auto Pump Overboard System Auxiliary blower , Auxiliary blower control Auxiliary blower, electric motor for Auxiliary blower, operation panel for Auxiliary blowers, emergency running Auxiliary equipment system /03 Auxiliary Propulsion System/Take Home System Auxiliary system capacities for derated engines Axial vibration damper Axial vibrations B Balancing 1st order moments Balancing other forces and moments Bearing condition monitoring Bearing Temperature Monitoring system (BTM) Bearing Wear Monitoring system (BWM) Bedplate Bedplate drain pipes Boiler, exhaust gas C Calculation of capacities Calculation of exhaust data for derated engine Calculation of exhaust gas amount and temp Calculation of exhaust gas back-pressure Cams C Camshaft Capacities of the engine, calculation of Capacities, calculation of CEAS (Computerised Engine Application System) Central cooler Central cooling system, advantages of Central cooling system, disadvantages of Central cooling water pumps Central cooling water system /02 Central cooling water thermostatic valve Centre of gravity Centrifuges, fuel oil Chain drive Class and requirements Class and requirements, alarms, slow and shut down Classes A and B, dispatch pattern Cleaning systems, water and soft blast CoCoS-EDS CoCoS-EDS sensor list Compensator solutions, 2nd order moments Compensators (2nd order moments), preparation for Components for central cooling water system Components for Engine Control System Components for fuel oil system Components for fuel oil system, venting box Components for jacket cooling water system Components for lube oil system Components for seawater cooling system Components for starting air system Components of the exhaust gas system Computerised Engine Application System (CEAS) Connecting rod Constant ship speed lines Consumption, cylinder oil Consumption, lubricating oil Continuous service rating (S) Control devices Control system for plants with CPP Controllable Pitch Propeller Cooler heat dissipations Cooler, central cooling Cooler, jacket water , Cooler, lubricating oil , Cooler, scavenge air , Cooling water systems, list of capacities and Cooling water temperature, recommended Copenhagen Standard Extent of Delivery MAN B&W S50MC-C8

12 MAN B&W Index Subject Section Subject Section C Counterflanges Counterflanges, Connection D Counterflanges, Connection E Crane beam for overhaul of air cooler Crane beam for overhaul of turbochargers Crane beam for turbochargers Crankcase venting and bedplate drain pipes Crankshaft Critical running Cross section, engine Crosshead Cylinder cover Cylinder frame Cylinder liner Cylinder lubricating oil supply system Cylinder lubricating oil system Cylinder lubrication Cylinder Lubrication System, MAN B&W Alpha Cylinder lubricators and service tank Cylinder lubricators, mechanical Cylinder oil consumption Cylinder oil feed rate, dosage Cylinder oils D Damper, axial vibration Damper, torsional vibration Data sheet for propeller Deaerating tank Delivery test Delivery test, minimum Design parameters, fuel oil system Designation of PTO Diagram for actual project Diagram for change of exhaust gas amount Diagram of manoeuvring system Diameter of exhaust gas pipe Dimensions and masses of tools Dimensions and masses, large spare parts Dispatch Pattern Dispatch pattern, list of masses and dimensions Dispatch pattern, testing, spares and tools DMG/CFE Generators Documentation, engine production Documentation, engine room-relevant Documentation, Engine Selection Guides Documentation, engine-relevant Documentation, Extent of Delivery Documentation, installation-relevant D Documentation, Project Guides Documentation, symbols for piping...a Documentation, tools Double-Jib crane Drain box for fuel oil leakage alarm Drain from water mist catcher Drain oil system, stuffing box Drains, bedplate E Earthing device, shaftline EIAPP certificate Electric motor for auxiliary blower Electric motor for turning gear Electrical system, general outline Electrically driven moment compensator Electricity production Emission control Emission limits, IMO NOx Emulsification, Water In Fuel (WIF) Engine and gallery outline Engine configurations related to SFOC Engine control room console Engine Control System interface to surrounding systems Engine Control System MC/MC-C Engine Control System, components for Engine cross section Engine design and IMO regulation compliance Engine layout (heavy propeller) Engine layout and load diagrams /04 Engine load diagram Engine margin Engine masses and centre of gravity Engine monitoring Engine outline Engine outline, galleries and pipe connections Engine pipe connections /09 Engine power Engine power range and fuel oil consumption Engine preparations for PTO Engine room crane Engine running points, propulsion Engine seating and holding down bolts Engine seating profile Engine Selection Guide and Project Guide Engine side control console and instrument panel Engine side control console with diagram Engine space requirements MAN B&W S50MC-C8

13 MAN B&W Index Subject Section Subject Section E Engine top bracing Engine type designation EoD (Extent of Delivery) Epoxy chocks arrangement Example 1, Pumps and Cooler Capacity Example 2, Fresh Water Production Example 3, Expected Exhaust Gas Examples of graphic calculation of SFOC Exhaust data for derated engine, calculation of Exhaust gas amount and temperature Exhaust gas back pressure, calculation of Exhaust gas boiler Exhaust gas by-pass Exhaust gas compensator after turbocharger Exhaust gas correction formula Exhaust gas data Exhaust gas data at specified MCR (ISO) Exhaust gas pipes Exhaust gas pipes, diameter of Exhaust gas pipes, mass flow at various velocities Exhaust gas receiver with variable by-pass Exhaust gas silencer Exhaust gas system , Exhaust gas system for main engine Exhaust gas velocity Exhaust gas, mass density of Exhaust turbocharger Exhaust valve Exhaust valve air spring pipes Expansion tank, jacket water system Extended load diagram for speed derated engines Extent of Delivery External forces and moments in layout point External unbalanced moments Extreme ambient conditions F Filter, fuel oil Fire extinguishing pipes in scavenge air space Fire extinguishing system for scavenge air space Flow meter, fuel oil Flow velocities Flushing of lube oil system Flushing of the fuel oil system Forces and moments at turbocharger Fouled hull Frame box Fresh water treatment F Freshwater generator , Freshwater production for derated engine, calculation of Fuel and lubricating oil consumption Fuel considerations Fuel consumption at an arbitrary load Fuel drain pipe, heating of Fuel flow velocity and viscosity Fuel oil centrifuges Fuel oil circulating pumps Fuel oil drains Fuel oil filter Fuel oil flow meter Fuel oil heater Fuel oil high pressure pipes Fuel oil leakage alarm, drain box Fuel oil pipe heat tracing Fuel oil pipe insulation Fuel oil pipes and drain pipes Fuel oil pumps , 7.01 Fuel oil supply pumps Fuel oil system Fuel oil system components Fuel oil system, flushing of Fuel oil venting box Fuel oils Fuel valves G Gallery arrangement Gallery outline /06 Generator step-up gear and flexible coupling Governor Governor and remote control components Governor parts and mode of operation Governor tests, etc Graphic calculation of SFOC, examples Guide force moments Guide force moments, data Guiding heavy fuel oil specification H Heat loss in piping Heat radiation and air consumption Heat tracing, fuel oil pipe Heater, fuel oil Heating of fuel drain pipe Heavy fuel oil (HFO) Heavy fuel oil specification, guiding MAN B&W S50MC-C8

14 MAN B&W Index Subject Section Subject Section H High pressure pipes, fuel oil Holding down bolts, engine seating and H-type guide force moment Hydraulic Power Supply unit Hydraulic Power Unit for Alpha CP propeller Hydraulic top bracing arrangement I Identification of instruments IMO NOx emission limits Indicator drive Influence on the optimum propeller speed Installation documentation Instrument panel, engine side control console Instrumentation, monitoring systems and Instruments, identification Insulation, fuel oil pipe J Jacket cooling water pipes Jacket cooling water system Jacket cooling water temperature control Jacket water cooler , Jacket water cooling pump , Jacket water preheater Jacket water system Jacket water thermostatic valve L L16/24 GenSet data L21/31 GenSet data L23/30H GenSet data L27/38 GenSet data L28/32H GenSet data Large spare parts, dimension and masses Layout diagram sizes Limits for continuous operation, operating curves Liner Wall Monitoring system (LWM) List of capacities List of capacities and cooling water systems List of spare parts, unrestricted service List of standard tools for maintenance Load diagram, examples of the use of Local instruments Low load operation Low load operation, limits Lube oil system, flushing of Lubricating and cooling oil pipes Lubricating and cooling oil system L Lubricating oil centrifuges and list of lubricating oils Lubricating oil consumption Lubricating oil cooler , Lubricating oil data Lubricating oil full flow filter Lubricating oil outlet Lubricating oil pipes for turbochargers Lubricating oil pump Lubricating oil tank Lubricating oil temperature control valve Lubricating oils, list of Lubrication of turbochargers Lubricator control system M Main bearing MAN B&W Alpha Cylinder Lubrication system MAN B&W Alpha Cylinder Lubrication, wiring diagram MAN B&W Alpha Cylinder Lubricators on engine s Alpha Controllable Pitch (CP) propeller Manoeuvring consoles Manoeuvring system Manoeuvring system on engine Manoeuvring system, diagram of Marine diesel oil Mass of tools and panels, total Mass of water and oil Masses and dimensions, list of, for dispatch pattern MC Engine description Measuring Back Pressure, exhaust Mechanical cylinder lubricators Mechanical top bracing Mode of operation, governor Moment compensators (2nd order), basic design regarding Moment compensators (2nd order), determine the need Monitoring systems and instrumentation N Nodes and Compensators NOx reduction NOx Reduction by SCR NOx reduction methods MAN B&W S50MC-C8

15 MAN B&W Index Subject Section Subject Section O Oil mist detector Oil, masses of Operating curves and limits for continuous operation Operation panel for auxiliary blowers Optimising point (O) Other alarm functions Outline, engine Overcritical running Overhaul of engine, space requirements Overhaul with Double-Jib crane Overload operation, limits P Painting of main engine Painting specification, for engine Performance curves Pipe connections, engine /09 Pipes, air cooler cleaning Pipes, bedplate drain Pipes, exhaust gas Pipes, exhaust valve air spring Pipes, fire extinguishing for scavenge air space Pipes, fuel oil high pressure Pipes, jacket water cooling Pipes, scavenge air Pipes, seawater cooling Pipes, starting air Pipes, turbocharger lubricating oil Piping arrangements Piping, symbols for...a Piston Piston rod PMI System PMI System, Off-line and On-line versions Power management system /03 Power Related Unbalance (PRU) Power Take Off (PTO) Power Take Off/Gear Constant Ratio (PTO/GCR) Power, speed, SFOC Preheater, jacket water Preheating of diesel engine Pressure losses across components, exhaust Pressure losses and coefficients of resistance, exhaust pipes Pressure losses in pipes, exhaust Project Guides Propeller clearance Propeller curve P Propeller design point Propeller diameter and pitch, influence on optimum propeller speed Propeller, data sheet Propulsion and engine running points Propulsion control station on the main bridge Propulsion Control System, Alphatronic PTO, engine preparations for PTO/BW GCR PTO/RCF Pump capacities, pressures and flow velocities Pump Station, MAN B&W Alpha Cylinder Lubricators Pump, jacket water cooling , Pump, seawater cooling Pumps, central cooling Pumps, fuel oil Pumps, fuel oil circulating Pumps, fuel oil supply Pumps, jacket water cooling Pumps, lubricating oil Pumps, seawater cooling R Recommendation for operation Reduction station, control and safety air Reduction valve, turbocharger cleaning etc Remote control system /03 Remote sensors Renk KAZ clutch for auxilliary propulsion systems Reversing S Safety system /03 Scavenge air box drain system Scavenge air cooler , 11.03, Scavenge air cooler cleaning system Scavenge air cooler requirements Scavenge air pipes Scavenge air system , Sea margin and heavy weather Seawater cooling pipes Seawater cooling pumps , Seawater cooling system Seawater systems Seawater thermostatic valve Selective Catalytic Reduction (SCR) Sequence diagram MAN B&W S50MC-C8

16 MAN B&W Index Subject Section Subject Section S Sequence diagram for Controllable Pitch Propeller Sequence diagram for Fixed Pitch Propeller Servo oil system for VBS type CP propeller SFOC calculations SFOC calculations, example SFOC for high efficiency turbochargers SFOC guarantee SFOC, engine configurations related to SFOC, reference conditions and guarantee SFOC, with constant speed SFOC, with fixed pitch propeller Shaftline earthing device Shop test Shop trials Shut down for AMS and UMS Class and requirements Shut down system Side mounted PTO/RCF, space requirement Silencer, exhaust gas Slow down and shut down system, alarm Slow down for UMS Class and requirements Slow down system /03 Slow turning before starting SMG/CFE Generators Soft blast cleaning, turbocharger cleaning Space requirement Space requirements and overhaul heights Space requirements for side mounted PTO/RCF Spare parts Spare parts, additional parts Spare parts, unrestricted service Spare parts, wearing parts Spark arrester, exhaust gas Specific Fuel Oil Consumption (SFOC) Specific fuel oil consumption, ME versus MC engines Specification for painting of main engine Specified maximum continuous rating (M) Spray shields, fuel oil and lubricating oil pipe Standard tools for maintenance, list of Standard tools, dimensions and masses Start of engine, temperature at Starting air compressors Starting air receivers Starting air system Starting air system, manoeuvring diagram Starting air systems, components for S Starting air valve Starting and control air pipes Starting and control air systems Static converter, frequency Stuffing box Stuffing box drain oil system Supply system, cylinder lubricating oil Symbols for piping...a System control units, MAN B&W Alpha Cylinder Lubricators System, cylinder lubricating oil System, engine control System, exhaust gas System, exhaust gas for main engine /04 System, fire extinguishing for scavenge air space System, fuel oil System, jacket cooling water System, jacket water System, lubricating and cooling oil System, MAN B&W Alpha Cylinder Lubrication System, manoeuvring System, manoeuvring, on engine System, scavenge air System, scavenge air box drain System, scavenge air cooler cleaning System, seawater System, seawater cooling System, shut down System, starting air System, stuffing box drain oil Systems, control and starting air Systems, monitoring and instrumentation Systems, starting air Systems, turbocharger cleaning T Tank, deaerating Tank, lubricating oil Telegraph system /03 Temperature at start of engine Temperature control valve, lubricating oil The MC/MC-C Tier II Engine Thermostatic valve, central cooling Thermostatic valve, jacket water Thermostatic valve, seawater Thrust bearing Tool panels Tools Tools, dimensions and masses of MAN B&W S50MC-C8

17 MAN B&W Index Subject Section Subject Section T Top bracing, engine , Torsional vibration damper Torsional vibrations Total back-pressure, exhaust Tuning wheel Tunnel gear with hollow flexible coupling Turbocharger arrangement and cleaning Turbocharger selection Turbocharger, exhaust Turbochargers, lubrication of Turning gear , Turning gear, electric motor for Turning wheel U Undercritical running V VBS type CP propeller and range Vectors of thermal expansion, turbocharger outlet flange Venting box, fuel oil Vibration aspects Vibration limits valid for single order harmonics W Waste Heat Recovery Systems (WHR) Water and oil in engine Water in fuel emulsification Water In Oil Monitoring system (WIO) Water mist catcher, drain from Water washing, turbocharger cleaning Water, masses of Wearing parts Wiring diagram, MAN B&W Alpha Cylinder Lubrication X X-type guide force moment MAN B&W S50MC-C8

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19 MAN B&W Engine Design 1

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21 MAN B&W 1.01 The MC/MC-C Tier II Engine Page 1 of 2 Whether the freight rates rise or fall, an attractive payback time for newbuildings starts with low investment cost. Once in operation, the ease and flexibility in assigning engineers to operate the engine plant are together with low consumption rates of fuels, lubes, parts and service among the important functional issues which contribute to the cost benefit. The MAN B&W MC/MC-C engine meets both requirements. The world market-leading two-stroke MC/MC-C engine programme from has evolved since the early 1980s to embrace bore sizes from 260 mm to 980 mm for propelling ocean-going ships of all types and sizes. In fact, low-speed two-stroke main engines of the MC/MC-C type have become industry standard in a huge number of ship types. Also land-based applications (power plants mainly) have found the MC/MC-C engine types attractive. The MC/MC-C engine features chain driven camshaft, camshaft controlled fuel injection timing and exhaust valve opening as well as a conventional fuel oil pumps, all well-known and proven technology familiar to marine engineers all over the world. To conclude, the MAN B&W MC/MC-C engine combines classic virtues of commonly known, well-proven technology continuously upgraded and up-rated to suit the requirements to modern prime movers. Consequently, our latest cutting edge design and manufacturing features are built into each component. Concept of the MC/MC-C engine The engine concept is based on a mechanical camshaft system for activation of the fuel injection and the exhaust valves. The engine is provided with a pneumatic/electric manoeuvring system and the engine speed is controlled by an electronic/hydraulic type governor. Each cylinder is equipped with its own fuel injection pump, which consists of a simple plunger activated by the fuel cam directly. The optimal combination of NOx and SFOC (Specific Fuel Oil Consumption) is achieved by means of the Variable Injection Timing (VIT) incorporated in the fuel pumps (applicable for MC/MC-C engines type only). The cam controlled exhaust valve is opened hydraulically and closed by means of an air spring. Lubrication is either by means of a uni-lube oil system serving both crankshaft, chain drive, piston cooling and camshaft or a combination of a main lubricating oil system and a separate camshaft lube oil system. Cylinder lubrication is accomplished by electronically controlled Alpha lubricators, securing a low lube oil consumption, or timed mechanical lubricators alternatively. The starting valves are opened pneumatically by control air from the starting air distributor(s) and closed by a spring. Engine design and IMO regulation compliance The MC-C engine is the shorter, more compact version of the MC engine. It is well suited wherever a small engine room is requested, for instance in container vessels. For MAN B&W MC/MC-C-TII designated engines, the design and performance parameters have been upgraded and optimised to comply with the International Maritime Organisation (IMO) Tier II emission regulations. The potential derating and part load SFOC figures for the Tier II engines have also been updated. For engines built to comply with IMO Tier I emission regulations, please refer to the Marine Engine IMO Tier I Project Guide. MAN B&W MC/MC-C-TII engines

22 MAN B&W 1.01 Page 2 of 2 The main features of the MC engine are described in the following pages. For further information about the application of MC/MC-C engines based on ship particulars and power demand, please refer to our publications titled: Propulsion Trends in Container Vessels Propulsion Trends in Bulk Carriers Propulsion Trends in Tankers The publications are available at: under Quicklinks Technical Papers MAN B&W MC/MC-C-TII engines

23 MAN B&W 1.02 Engine Type Designation Page 1 of 1 6 S 70 M E B/C 7 -GI -TII Emission regulation TII IMO Tier level Fuel injection concept (blank) Fuel oil only GI Gas injection Mark version Design B C Exhaust valve controlled by camshaft Compact engine Concept E Electronically controlled C Camshaft controlled Engine programme Diameter of piston in cm Stroke/bore ratio S L K Super long stroke Long stroke Short stroke Number of cylinders MAN B&W MC/MC-C, ME/MEC/MEB/-GI engines

24 MAN B&W 1.03 Power, Speed and Lubricating Oil Page 1 of 1 MAN B&W S50MC-C8-TII Power and Speed Cyl. L 1 kw Stroke: 2,000 mm 5 8, , , , ,940 kw/cyl. 1,660 1,410 1,330 1,130 L 3 L 4 L 1 L 2 MEP bar MCR SFOC g/kwh Minimum at Part Load r/min Fuel and lubricating oil consumption At load Layout point Specific fuel oil consumption g/kwh With high efficiency turbocharger 100% 80% L 1 and L L 3 and L Lubricating oil consumption System oil Approximate g/kwh MAN B&W Alpha cylinder lubricator Fig : Power, speed, fuel and lubrication oil MAN B&W S50MC-C8-TII

25 MAN B&W 1.04 Engine Power Range and Fuel Oil Consumption Engine Power Page 1 of 1 The following tables contain data regarding the power, speed and specific fuel oil consumption of the engine. Engine power is specified in kw for each cylinder number and layout points L 1, L 2, L 3 and L 4. Discrepancies between kw and metric horsepower (1 BHP = 75 kpm/s = kw) are a consequence of the rounding off of the BHP values. L 1 designates nominal maximum continuous rating (nominal MCR), at 100% engine power and 100% engine speed. L 2, L 3 and L 4 designate layout points at the other three corners of the layout area, chosen for easy reference. Power L 3 L 1 L 2 Specific Fuel Oil Consumption (SFOC) The figures given in this folder represent the values obtained when the engine and turbocharger are matched with a view to obtaining the lowest possible SFOC values while also fulfilling the IMO NOX Tier II emission limitations. Stricter emission limits can be met on request, using proven technologies. The SFOC figures are given in g/kwh with a tolerance of 5% and are based on the use of fuel with a lower calorific value of 42,700 kj/kg (~10,200 kcal/kg) at ISO conditions: Ambient air pressure...1,000 mbar Ambient air temperature C Cooling water temperature C Although the engine will develop the power specified up to tropical ambient conditions, specific fuel oil consumption varies with ambient conditions and fuel oil lower calorific value. For calculation of these changes, see Chapter 2. L 4 Speed Lubricating oil data Fig : Layout diagram for engine power and speed Overload corresponds to 110% of the power at MCR, and may be permitted for a limited period of one hour every 12 hours. The cylinder oil consumption figures stated in the tables are valid under normal conditions. During runningin periods and under special conditions, feed rates of up to 1.5 times the stated values should be used. The engine power figures given in the tables remain valid up to tropical conditions at sea level as stated in IACS M28 (1978), i.e.: Blower inlet temperature C Blower inlet pressure mbar Seawater temperature C Relative humidity...60% MAN B&W MC/MC-C engines

26 MAN B&W 1.05 Page 1 of 1 Performance Curves This section is available on request Updated engine and capacities data is available from the CEAS program on under Marine Low speed CEAS Engine Room Dimensions

27 MAN B&W 1.06 MC Engine Description Page 1 of 7 Please note that engines built by our licensees are in accordance with drawings and standards but, in certain cases, some local standards may be applied; however, all spare parts are interchangeable with designed parts. Some components may differ from s design because of local production facilities or the application of local standard components. In the following, reference is made to the item numbers specified in the Extent of Delivery (EoD) forms, both for the Basic delivery extent and for some Options. Bedplate and Main Bearing The bedplate is made with the thrust bearing in the aft end of the engine. The bedplate consists of high, welded, longitudinal girders and welded cross girders with cast steel bearing supports. For fitting to the engine seating in the ship, long, elastic holdingdown bolts, and hydraulic tightening tools are used. The bedplate is made without taper for engines mounted on epoxy chocks. The oil pan, which is made of steel plate and is welded to the bedplate, collects the return oil from the forced lubricating and cooling oil system. The oil outlets from the oil pan are normally vertical and are provided with gratings. Horizontal outlets at both ends can be arranged for some cylinder numbers, however, this must be confirmed by the engine builder. Frame Box The frame box is of triangular plate welded or rib design. On the exhaust side, it is provided with relief valves for each cylinder while, on the manoeuvring side, it is provided with a large hinged door for each cylinder. The crosshead guides are welded onto the frame box. The frame box is bolted to the bedplate. The bedplate, frame box and cylinder frame are tightened together by stay bolts. Cylinder Frame and Stuffing Box The cylinder frame is either welded or cast and is provided with access covers for cleaning the scavenge air space, if required, and for inspection of scavenge ports and piston rings from the manoeuvring side. Together with the cylinder liner, it forms the scavenge air space. The cylinder frame is fitted with pipes for the piston cooling oil inlet. The scavenge air receiver, turbocharger, air cooler box, lubricators and gallery brackets are located on the cylinder frame. At the bottom of the cylinder frame there is a piston rod stuffing box, provided with sealing rings for scavenge air. Oil scraper rings in the stuffing box prevent crankcase oil from coming up into the scavenge air space and polluting the crankcase oil with combustion waste products. Drains from the scavenge air space and the piston rod stuffing box are located at the bottom of the cylinder frame. The main bearings consist of thin walled steel shells lined with bearing metal. The main bearing bottom shell can be rotated out and in by means of special tools in combination with hydraulic tools for lifting the crankshaft. The shells are kept in position by a bearing cap. MAN B&W S50MC/MC-C-TII, S46MC-C-TII, S42MC-TII, S35MC-TII, L35MC-TII, S26MC-TII

28 MAN B&W 1.06 Page 2 of 7 Cylinder Liner The cylinder liner is made of alloyed cast iron and is suspended in the cylinder frame with a lowsituated flange. The top of the cylinder liner is fitted with a cooling jacket. The cylinder liner has scavenge ports, drilled holes for cylinder lubrication and is prepared for installation of temperature sensors, if required. Cylinder Cover The cylinder cover is of forged steel, made in one piece, and has bores for cooling water. It has a central bore for the exhaust valve, and bores for the fuel valves, a starting valve and an indicator valve. The cylinder cover is attached to the cylinder frame with studs and nuts tightened with hydraulic jacks. Crankshaft The crankshaft is mainly of the semibuilt type, made from forged or cast steel throws while fully forged in the S35MC7, L35MC6 and S26MC6 engines. In engines with 9 cylinders or more the crankshaft is supplied in two parts. At the aft end, the crankshaft is provided with the collar for the thrust bearing, and the flange for the turning wheel and for the coupling bolts to an intermediate shaft. At the front end, the crankshaft is fitted with the collar for the axial vibration damper and a flange for the fitting of a tuning wheel. The flange can also be used for a Power Take Off, if so desired. Coupling bolts and nuts for joining the crankshaft together with the intermediate shaft are not normally supplied. Thrust Bearing The propeller thrust is transferred through the thrust collar, the segments, and the bedplate, to the end chocks and engine seating, and thus to the ship s hull. The thrust bearing is located in the aft end of the engine. The thrust bearing is of the B&WMichell type, and consists primarily of a thrust collar on the crankshaft, a bearing support, and segments of steel lined with white metal. s flexible thrust cam design is used for the thrust collar on a range of engine types. The thrust shaft is an integrated part of the crankshaft and lubricated by the engine s lubricating oil system. Turning Gear and Turning Wheel The turning wheel is fitted to the thrust shaft and driven by a pinion on the terminal shaft of the turning gear, which is mounted on the bedplate. The turning gear is driven by an electric motor with builtin gear with brake. A blocking device prevents the main engine from starting when the turning gear is engaged. Engagement and disengagement of the turning gear is effected manually by an axial movement of the pinion. The control device for the turning gear, consisting of starter and manual control box, can be ordered as an option. Axial Vibration Damper The engine is fitted with an axial vibration damper, mounted on the fore end of the crankshaft. The damper consists of a piston and a splittype housing located forward of the foremost main bearing. MAN B&W S50MC/MC-C-TII, S46MC-C-TII, S42MC-TII, S35MC-TII, L35MC-TII, S26MC-TII

29 MAN B&W 1.06 Page 3 of 7 The piston is made as an integrated collar on the main crank journal, and the housing is fixed to the main bearing support. For functional check of the vibration damper a mechanical guide is fitted, while an electronic vibration monitor can be supplied as an option. whereas the other three piston rings all have an oblique cut. All four rings are alu-coated on the outer surface for running-in. The piston skirt is made of cast iron with a bronze band. Tuning Wheel/ Torsional Vibration Damper A tuning wheel or torsional vibration damper may have to be ordered separately, depending on the final torsional vibration calculations. Connecting Rod The connecting rod is made of forged steel and provided with bearing caps for the crosshead and crankpin bearings. The crosshead and crankpin bearing caps are secured to the connecting rod with studs and nuts tightened by means of hydraulic jacks. The crosshead bearing consists of a set of thinwalled steel shells, lined with bearing metal. The crosshead bearing cap is in one piece, with an angular cutout for the piston rod. The crankpin bearing is provided with thinwalled steel shells, lined with bearing metal. Lube oil is supplied through ducts in the crosshead and connecting rod. Piston The piston consists of a piston crown and piston skirt. The piston crown is made of heatresistant steel. A piston cleaning ring located in the very top of the cylinder liner scrapes off excessive ash and carbon formations on the piston topland. The piston has four ring grooves which are hardchrome plated on both the upper and lower surfaces of the grooves. The uppermost piston ring is of the Controlled Pressure Relief type (CPR), Piston Rod The piston rod is of forged steel and is surfacehardened on the running surface for the stuffing box. The piston rod is connected to the crosshead with four bolts. The piston rod has a central bore which, in conjunction with a cooling oil pipe, forms the inlet and outlet for cooling oil. Crosshead The crosshead is of forged steel and is provided with cast steel guide shoes of low-friction design with white metal on the running surface. The telescopic pipe for oil inlet and the pipe for oil outlet are mounted on the guide shoes. Scavenge Air System The air intake to the turbocharger takes place directly from the engine room through the turbocharger intake silencer. From the turbocharger, the air is led via the charging air pipe, air cooler and scavenge air receiver to the scavenge ports of the cylinder liners, see Chapter 14. Scavenge Air Cooler For each turbocharger a scavenge air cooler of the monoblock type is fitted. The cooler is designed as a central cooling system cooled by freshwater of maximum 4.5 bar working pressure. Alternatively, a seawater cooling system with up to bar working pressure can be chosen. The scavenge air cooler is so designed that the difference between the scavenge air temperature and the water inlet temperature at specified MCR can be kept at about 12 C. MAN B&W S50MC/MC-C-TII, S46MC-C-TII, S42MC-TII, S35MC-TII, L35MC-TII, S26MC-TII