OEM SPECIALIST MANUFACTURERS OF SILICONE HOSES

Transcription

1 HOE & IICONE OEM PECIIT MNFCTRER OF IICONE HOE V T 699 pproved Providing solutions in technical hose requirements for turbo charger coolant and heater hose applications.

2 HOE & IICONE bout s Established in 988 as Iddon PV Parts td, eyland Hose and ilicone ervices (H) was acquired by eyland Bus Parts td in the year 000 and has since been incorporated into the eyland Exports td group. H specialises in the design and manufacture of silicone and organic rubber hoses primarily for the bus, truck, automotive and industrial markets. It s silicone materials are designed to withstand the most demanding requirements for Euro 5 applications and beyond. Operating highly-effective and cost-efficient manufacturing facilities, H uses only the highest quality raw materials combined with the latest processing techniques. From mixing and calendaring to the production of high-tech hoses for turbo charger, coolant, industrial and general fluid or air-handling applications. Quality and performance Demonstrated by our Group manufacturing facilities T699 approval, H is commited to providing clients with a quality high-performance product supported by CD drawing and hose design capabilities, as well as CNC tooling manufacture and in-house dynamic test equipment. sing premium-quality silicone materials, polyester and meta-aramid fabrics, H hoses are manufactured and tested to the strictest industry standards. With the addition of fluorosilicone and fluorocarbon lining the products are capable of performing in even the most severe of service conditions. Hoses can be designed to withstand temperatures of +50 C and resist the aggressive environment of EGR applications. H offers an extensive range of in-house materials and products test equipment including burst testing, high temperature testing, testing effect of coolants on silicone and other hose materials and dynamic test rig. This means delivering hose products designed to perform to the most demanding of customer specifications.

3 HOE & IICONE ilicone Coolant Hose ilicone Coolant Hose pplications eyland Hose & ilicone (H) manufactured silicone hoses are designed to connect metal pipe work and components, in systems using water and ethylene glycol based coolants. Manufactured from only the highest quality silicones and reinforcement fabrics, H silicone hoses are designed to operate at temperatures from - 50 C upto +80 C and at operating pressures of.5 - bar. H silicone hoses can also be made to meet specific requirements, operating at pressures in excess of 6 bar, easily exceeding the demands of modern Euro 6 engines. Our silicone hoses offers superior reliability and out perform conventional materials such as EPDM. H silicone hoses are specifically designed for use in coolant systems on trucks, buses, passenger cars, generators, railway engines and many other vehicle and industrial applications where connections are required between rigid or flexible metal pipes. They are ideal for joining pipes of similar or differing diameters - reducers. vailable in standard sizes from 6mm to 5mm diameter, with diameters greater than 5mm made to specific customer requirements. H hoses meet or exceed the requirements of E J0 R Class. For hoses resistant to OT (Organic acid based coolants) please see our range of OT hoses.

4 HOE & IICONE ilicone Coolant Hose Product Range We also offer a range of single ply, extruded hose available on reels. Our standard, blue silicone hose (BH) stock includes: traight hose (BH) 6mm - 5mm ID in m, m or m lengths. BEND hoses (BH80) 6mm - 76mm ID with 0mm or 5mm leg lengths. traight and elbow reducers (BHR) traight and elbow reducers are available in a wide range of sizes. These allow connections between differing pipe diameters, providing smooth flow of coolant throughout the system. traight hose (BH) 6mm - 76mm ID in m lengths. Castellated, flexible VOR hose (CBH) 0mm - 6mm ID. 90 Degree elbows (BH90) 6mm - 5mm ID with 0mm, 5mm or 50mm leg lengths. Extruded ilicone Heater Hose (HH) 6mm - 5mm ID. 5 Degree elbows (BH5) 6mm - 5mm ID with 0mm or 5mm leg lengths. 90 Degree reducing elbows (BH90R) with 0mm or 5mm leg lengths. 5 Degree elbows (BH5) 6mm - 76mm ID with 0mm or 5mm leg lengths.

5 HOE & IICONE ilicone Coolant Hose Construction Custom Designed and Bespoke Hoses eyland Hose and ilicone manufacture silicone hoses to the highest standard, designed to operate under the most extreme conditions found anywhere in todays modern engines. H silicone hoses, are manufactured using high quality silicone from world leading suppliers. The woven and knitted polyester fabric reinforcement used, is of the highest quality and supplied by leading K manufacturers. Our standard range of hoses are constructed using, or 5 plies of fabric depending on diameter, with a minimum wall thickness of.5mm. Other construction options are provided according to service conditions and specific customer requirements. Our materials and specification are carefully chosen, to provide a hose which offer easy fitting combined with maximum performance. range of sprung, stainless steel wire or nylon cord reinforced silicone hoses are also offered. These can be used in application where a great deal of flexibility is required, high working pressures up to 0 bar are experienced or, high vacuum or suction is applied. Our range of wire reinforced hoses can be supplied as a smooth, uniform hose or, with a spiral convoluted or castellated form, providing much greater flexibility. These hoses can be used in any vehicle systems, industrial applications, wind turbines and any high or low pressure systems. eyland Hose & ilicone have in-house tool manufacturing capability. In addition, we have the support of local and other tool manufacturers. This allows us to offer a wide range of product options from simple elbow hoses to complex shapes, bellows and large intake hoses. We also offer a design service for non-standard applications, providing full technical and D drawings for approval and future reference. Testing Our dedicated factory is equipped with an extensive range of test equipment which allows H to monitor, maintain and provide materials and product to both customer and our own unique and demanding specifications. ll product used in our hose building process is supplied with customer certification. We carry out our own in-house testing to verify batch to batch consistency. In addition, H are able to carry out product testing. Our factory has the facilities to carry out burst pressure testing, heat ageing, vibration and flex testing and pressure cycle testing. Wealso test the effect of coolants on silicone and other hose materials. Production and Technical Options Part marking including specific customer logo, part numbers and traceability options. High temperature reflective sleeving, providing protection in specific vulnerable areas for example close to turbo or exhaust systems. nti-abrasion sleeving. This can provide protection where a hose is likely to come in to contact with moving or, vibrating components. Hose Clamps: eyland Hose & ilicone recommend and can provide a range of clips, ideal for all hose clamping solutions. t eyland Hose and ilicone, our priority is to ensure we can offer our customers a consistent and high quality silicone hose, out-performing many other hoses offered on the market today. 5

6 HOE & IICONE tandard Blue ilicone Hose Our modern and highly flexible manufacturing process allows our production facility to cope with a wide range of products and a diverse customer base. eyland Hose & ilicone produce specialist one off prototypes, low volume parts and high volume production for the bus, truck and automotive markets. Having our own dedicated factory means we can focus on specific requirements and tailor our production to the ever changing needs of our customers. ) General Working Temperature -50 C to +80 C. Good physical and chemical compatibility with coolant and corrosion inhibitors. For conveyance of oil and fuel, a fluorosilicone liner is required (FH). tandard colour is blue but other colours are available. ll hoses to meet or exceed E J0R class. Outside finish: Cellulose bound (smooth finish) 5) Diameter Ranges ¼ (6mm) to (76mm): m or m lengths -/8 (80mm) and above: m lengths Burst Pressure Chart, and 5 Ply Polyester, blue silicone hose (BH range) Temperature rating: (-50 C) up to (+80 C) H Wall (mm) Burst pressure Working P/No Inner Dia Plies Minimum rating (bar) pressure (bar) ) Material pecification ilicone Compound Tested to B90 at pressed cured for 5 minutes at +5 C. Hardness (IHRD) Density (g/cm) Tensile strength (Mpa) 7 min Elongation at break (%) 00 min Tear strength (KN/m) min Compression set (%) 8 Max ) Reinforcement Fabric Yarn: Fine Mesh 00% Polyester Thickness: 0.56mm Weight: 90gsm +/ - 7gsm Burst pressure: 6Bar ( psi) Tensile strength: Kgf ) Construction Thickness of hose:.5mm min. silicone compound. ayers of reinforcements: Minimum ply for diameter < 50mm Minimum ply for diameter > 50mm Minimum 5 ply for diameter > 0mm * Or built to customer requirement 0-BH 05-BH 06-BH 08-BH M-BH M5-BH 0-BH M8-BH -BH M0-BH -BH 6-BH 8-BH M0-BH 0-BH -BH -BH M0-BH 6-BH 8-BH 0-BH -BH -BH M55-BH 6-BH M60-BH 8-BH 0-BH M65-BH -BH 8-BH 5-BH 5-BH M85-BH 56-BH 60-BH 6-BH 7-BH 80-BH 88-BH 96-BH 6mm 8mm 0mm mm mm 5mm 6mm 8mm 9mm 0mm mm 5mm 8mm 0mm mm 5mm 8mm 0mm mm 5mm 8mm 50.8mm 5mm 55mm 57mm 60mm 6mm 6mm 65mm 70mm 76mm 80mm 8mm 85mm 89mm 95mm 0mm 5mm 7mm 0mm 5mm min..5 min..5 min..5 min..5 min..5 min..5 min..5 min..5 min..5 min..5 min..5 min..5 min..5 min..5 min..5 min..5 min..5 min..5 min..5 min..5 min. 5.0 min. 5.0 min. 5.0 min. 5.0 min. 5.0 min. 5.0 min. 5.0 min. 5.0 min. 5.0 min. 5.0 min. 5.0 min. 5.0 min. 5.0 min. 5.5 min. 5.5 min. 5.5 min. 5.5 min. 5.5 min. 5.5 min. 5.5 min

7 HOE & IICONE Organic cid Technology (OT) Coolants and ilicone Hose Ethylene Glycol coolants usually contain compounds such as amines, phosphates, nitrites, borates and or silicates. The mixture is far less environmentally friendly than a typical pure OT coolant mix which usually contains non of the above. Hybrid (HOT) coolants are generally moderately silicated for improved aluminium protection. Ethylene glycol coolants offer rapid protection of cooling system components however, the inhibitors deplete rapidly meaning that frequent changes of coolant are needed to maintain effectiveness. Typical coolant life can be 0-50,000 miles. Pure OT coolants take longer to protect the metallic components in the system however, once the protective layer is laid down, the inhibitors deplete only very slowly. Coolant life is typically between 50 00,000 miles. The initial cost of OT coolants is also generally, lower than that of Ethylene Glycol coolant. Cost savings can therefore, be significant. Hybird coolants (HOT) offers a blend of the benefits, by using a moderate level of salts such as silicates or borates. The HOT coolants offer rapaid protection, long life (50,000 miles) and prevent clogging of water pumps etc. Traditional ethylene glycol coolants have little or no effect on silicone hoses under normal working conditions. PRE OT coolants have little effect on high quality silicone material however, they can have an effect on certain types of reinforcement fabric used in the hoses. 7

8 HOE & IICONE ilicone Coolant Hose OT Resistant ilicone out performs conventional, organic hose materials, maintaining performance and flexibility over a wide temperature range, giving longer life and optimum reliability. Hand built and available in a range of sizes and hore hardness, our silicone coolant hose resists hardening, cold leakage, high and low temperatures, varying pressures and is manufactured to resist OT coolants and aditives. 90 Degree reducing elbows (OHR90) with 0mm or 5mm leg lengths. 5 Degree elbows (OH5) 6mm - 76mm ID with 0mm or 5mm leg lengths. BEND hoses (OH80) 6mm - 76mm ID with 0mm or 5mm leg lengths. Meet or exceeds the requirements of E J0) R Class. Our standard, green silicone hose (OH) stock includes: traight reducers (OHR) Wide range of sizes available. traight hose (OH) 6mm - 5mm ID in m, m or m lengths. 90 Degree elbows (OH90) 6mm - 5mm ID with 0mm, 5mm or 50mm leg lengths. 5 Degree elbows (OH5) 6mm - 5mm ID with 0mm or 5mm leg lengths. 8

9 HOE & IICONE ummary H - OT Gradesilicone hose, offers an option beween EPDM, Blue ilicone Hose and Fluoro-silicone Hose, both from cost and performance aspect. The constuction of the OT hose eliminate some of the potential failure points of a fluro-lined and standard blue silicone hose while out performing EPDM hose. eyland Hose & ilicone manufacture a high grade OT resistant hose which also with stands much higher temperatures than conventional coolant hose. Our OT grade hose will operate in the range 50 C up to +0 C, making our OT hose suitable for use in higher, under bonnet temperatures. Our OT grade silicone hose, also offers typically 0% higher burst pressure than standard coolant hoses. 9

10 HOE & IICONE ilicone Turbo-charger (CC) Hose ilicone Turbo-charger (charge air cooler) Hoses Manufactured from only the highest quality silicones and reinforcement fabrics, H silicone hoses are designed to operate at temperatures from -50 C up to +50 C and at operating pressures up to 6 bar. Bespoke hoses can be manufactured to withstand significantly higer pressures where required. Our silicone hoses offer superior reliability even when operating under the extreme conditions found on modern Euro 6 engines. Our air intake hoses can be manufactured to withstand the low, negative pressures experienced on many modern engine systems, while maintaining good flexibility. Our Turbo-charger and intake hoses are used by many OE vehicle manufacturers in Euro 5 and Euro 6 applications. eyland Hose and silicone produce a wide range of straight sleeves, shaped non-convoluted hoses and convoluted hoses (bellows). Convoluted hoses are produced with both conventional cuffed ends or, with V-band connections. V-band clamp hoses are particularly useful where space limitations restrict fitting of the hose. They are ideal for joining pipes of similar or differing diameters - reducers, turbo chargers, intercoolers and air intake systems. H manufacture charge air cooler hoses for both hot and cold-side applications. ee under construction section for more details. Our multi-directional test rig allows eyland Hose & ilicone to prove our Turbo-charger (CC) and intake hoses, under severe conditions at up to 0 C. pplications H silicone hoses are specifically designed for use in the turbo-charger and intake systems on trucks, buses, passenger cars, generators, railway engines and many other vehicle and industrial applications where either rigid or flexible connections where either rigid or flexible connections with high, muilti-directional movement are required. 0

11 HOE & IICONE ilicone Turbo-charger (CC) Hose Product Range Turbo-charger hoses traight sleeves up to 5mm diameter as standard, shaped hoses, straight convoluted hoses with or without stainless steel rings, elbows, elbows with convolutions with or without stainless steel rings, reducer elbows and straights. Our standard range of hoses are made using, or 5 plies of fabric depending on diameter, with wall thickness and construction dependent on service conditions and flexibility required. Our materials and specification are carefully chosen, to provide a hose which offer easy fitting combined with maximum performance. ir Intake Produced in a variety of complex shapes, with or without convolutions for added flexibility. eyland Hose & ilicone produce intake hoses with multi outlets. ir sensors can be built into the hose wall. Wire reinforced hoses for high vacuum resistance are also produced. Where a high vacuum resistance is required, for example on off highway or most modern Euro 6 standard engines, hoses can be constructed with either a wire helix built within the wall or, with internal, stainless steel springs. Construction eyland Hose and ilicone manufacture silicone hoses to the highest standard, designed to operate under the most extreme conditions found anywhere in todays modern engines. H silicone hoses are manufactured using high quality silicone from world-leading suppliers. The woven and knitted meta-aramid fabric reinforcement used, is of the highest quality, supplied by leading K manufacturers.

12 HOE & IICONE Turbo-charger (CC) Hose Material ) General ) Reinforcement Fabric eyland Hose & ilicone Turbo-charger and Inter-cooler hoses, offer the highest degree of reliability under extreme under bonnet applications. Polyester For Cold-side hoses or, hoses where service temperature does not exceed 800C. Manufactured from only the highest quality silicone and K sourced fabrics, hoses are offered from the design stage to your complete solution for turbo and inter-cooler applications. Our constructions are thoroughly tested and proven at temperatures up to 00C on our multi-directional test rig, giving our customers confidence in the performance and reliability of eyland Hose & ilicone CC hoses. ) Fuel and Oil Resistance Where fuel or oil mist is present, normal silicone material will absorb and degrade rapidly during service. eyland Hose & ilicone offer superior, fluoro silicone lined hoses, to resist fuel, oil and diesel. sing the highest quality fluorosilicone material as a liner, our unique manufacturing process enables us to achieve an inter ply bond strength of almost double that found when tested against several competitor hoses. Weight: 90gsm +/ - 7gsm Burst pressure: 6Bar ( psi) Tensile strength: Kgf Temperature range: -500C up to 800C Woven or Knitted Meta-aramid For Hot-side hoses or where service temperatures reach 00C. Temperature range: -500C up to 00C. Woven meta-aramid gives higher stiffness and burst pressure when required. pecialist manufacturing techniques allow us to impart higher strength with good flexibility in both radial and axial directions when building convoluted turbo-charger hoses. H use only 00% fluorosilicone however, we remain competitive due to our efficient manufacturing process, where many competitors use diluted fluorosilicone material in order to reduce cost. ) Material pecification - ilicone Compound Tested to B90 at pressed cured for 5 minutes at 0 C. Hardness (IHRD) Density (g/cm) Tensile strength (Mpa) 7 min Elongation at break (%) 00 min Tear strength (KN/m) min Compression set (%) 8 Max

13 HOE & IICONE ilicone Turbo-charger (CC) Hose Production and Technical Options Testing Part marking including specific customer logo, part numbers and traceability options. High temperature reflective sleeving, providing protection in specific vulnerable areas for example, close to turbo or exhaust systems. nti-abrasion sleeving. This can provide protection where a hose is likely to come in to contact with moving or, vibrating components. Hose Clamps: eyland Hose & ilicone recommend and can provide a range of clips, ideal for all hose clamping solutions. Custom Designed and Bespoke Hoses H have in-house tool manufacturing capability. In addition, we have the support of local and other tool manufacturers. Our dedicated factory is equipped with an extensive range of test equipment which allows H to monitor, maintain and provide materials and product to both customer and our own unique and demanding specifications. ll product used in our hose building process, is supplied with customer certification. We carry out our own in-house testing to verify batch to batch consistency. In addition, H are able to carry out product testing. Our factory has the facilities to carry out burst pressure testing, heat ageing, vibration and flex testing and pressure cycle testing. t eyland Hose and ilicone, our priority is to ensure we can offer our customers a consistent and high quality silicone hose, out-performing many other hoses offered on the market today. This allows us to offer a wide range of product options, from simple elbow hoses to complex shapes, bellows and large intake hoses. eyland Hose and ilicone also offers a design service for non-standard applications, providing full technical and D drawings for approval and future reference.

14 HOE & IICONE ilcell ilicone Hose: Fuel Cell and Hybrid Electric Vehicle Hose eyland Hose & ilicone silcell hose is designed for use in applications where high purity of the fluid being transported, is important. ilcell is also suitable for use in potable water, food and pharmaceutical applications. ilcell, is a silicone, polyester reinforced hose, with a high grade food/pharmaceutical quality liner. The liner material contains no pigment other additives typically found in standard silicone comounds. This significantly reduces or, eliminates the risk of contamination from siloxanes, oils and catalyst bi-products, which can be an issue with standard silicone hoses. Inner liner conforms to: German KTZ drinking water regulation Part.. Tested to P class VI Food contact according to: German BGVV XV and II -FD-CFR part Not recommended for use with OT coolants or, containing -EH (-Ethylhexanoic cid) for example, Dexcool. Technical details, or 5 ply construction depending on inner diameter..0mm minimum liner hose can be any colour in the outer plies and cover Polyester fabric reinforcement Temperature range: - 550C up to + 800C Working pressure: bar minimum. *Varies according to diameter, higher pressure is possible with smaller diameters. ee separate chart for full details. Finished hoses cannot be used for implants.

15 HOE & IICONE ow moke, ow Toxicity Hose (T Railil Hose) ilicone coolant, heater and turbo charger hoses for use where low smoke low toxicity is a requirement. eyland Hose and ilicone T grade silicone, is specifically designed for use in M TRNIT applications and other areas where fire resistance and low smoke, low toxic bi-product standards are required. uitable for use with all coolants including OT. (ee our separate coolant chart compatibility)., or 5 ply construction depending on inner diameter. mm minimum liner. Colour black, grey or brick red. Meta aramid reinforcement fabric. Temperature range: -55 C up to +50 C. Working pressure: bar minimum. *Varies according to diameter, higher pressure is possible with smaller diameters. ee separate chart for full details. eyland Hose and ilicone hoses are fire resistant to: 9-V0 (mm) Customer options nti-brasion leeves nti-abrasion sleeves can be applied to protect against localised vibration and abrasion. Part Marking Part marking with eyland, or customer logo, part number, date, etc. can be applied according to customer requirements. ocation Marking Clamp lines or location cut outs can be added to aid installation. eyland Hose and ilicone manufacture a wide range of standard diameters in straight hose and 90 degree elbows. Bespoke hoses comprising shaped hoses, turbo-charger hoses and flexible spiral wire reinforced hose, can all be manufactured according to customer requirements or drawings. They also meet the following standards: B685: 999 Cat a EN 555- NF F-6-0 Categories F and I DIN Table We also assist in the design and specification selection for new projects and applications. Physical Properties: Hardness: Tensile strength (M/Pa): Elongation at break (%): Tear strength (Kn/M): Compression set hrs at 75 C (%): /- 5 hore 7.0 (Min) 00% (Min) 8Kn/M (Min) 0% (Max) 5

16 HOE & IICONE ilicone Hi Temp Glass Fabric Reinforced Hose eyland Hose and ilicone glass fabric reinforced silicone hoses offer the ultimate high temperature resistance. Hoses are produced using fabric made using woven glass fabric that works at temperatures in excess of 50 C. Combined with our high temperature silicone compound, our hose can work continuously at 0 C and up to 00 C intermittently. ilicone glass reinforced hoses are not recommended for where high flexibility and movement is required. traight mtr lengths are available from stock. Colour Brick Material pecification ilicone Compound Tested to B90 at pressed cured for 5 minutes at 0 C. Hardness (IHRD) Density (g/cm) Tensile strength (Mpa) 7 min Elongation at break (%) 00 min Tear strength (KN/m) min Compression set (%) 8 Max ll hoses made to E J0006-R For use up to 80 C For higher temperature Meta ramid fabric used up to 60 C 6

17 HOE & IICONE Fluorosilicone and Fluorocarbon lined hoses Fluorosilicone (FMVQ) and fluorocarbon (FKM) lined hoses for fuel, oil and chemical resistance Where oil, oil mist, fuel and or, certain chemicals may be present in turbo-charger and other air or exhaust gas systems, it is necessary to use a fluorosilicone or fluorocarbon liner in a silicone hose. Normal silicone is not resistant to oil which, swells the silicone and permeates through wall of the hose. Fluorosilicone or Fluorocarbon lining can also be used to protect against OT coolants, certain aggressive rust inhibitors sometimes used in coolant systems bi-products from EGR systems and other chemicals. ny dilution of the liner material, potentially reduces the performance and resistance of the hose to oils and other chemicals. By using only the highest quality materials, H silicone hoses offer superior reliability even when operating under the extreme conditions found on modern Euro 6 engines. Our Turbo-charger and intake hoses are used by many OE vehicle manufacturers in Euro 5 and Euro 6 applications. Fluorosilicone, when used with an appropriate silicone compound and fabric reinforcement, offers good temperature stability from -550C up to +00C. Fluorocarbon lined hoses offer slightly better high temperature stability however, are not as suited to use at extreme low temperatures. Fluorocarbon is more resistant to and is required where an acidic environment is a risk, including some EGR bi-products. eyland Hose & ilicone offer both types of hose. When producing FVMQ and FKM lined hoses, it is vital to use only the highest quality materials. nlike some manufacturers who dilute the lining material to reduce cost, eyland Hose & ilicone use only 00% pure material, guaranteeing the best possible resistance to oils and chemicals. 7

18 HOE & IICONE uperflex ilicone Hoses uperflex hoses consist of an integral silicone liner, plys of polyester reinforced silicone, a.mm thick galvanised steel wire helix running inside the wall of the hose and a convoluted outer. The result is a supremely flexible hose suitable for coolant and air applications with all the advantages of silicone such as optimum performance across a temperature range of -70 C to +70 C and resistance to both positive and negative pressures. ilicone is also V resistant and complies with E J0 Class standards. uperflex hoses can be easily fitted onto applications which may otherwise have required a shaped hose to be supplied. In this situation the uperflex hose provides a quick fix solution and eliminates tooling costs. Our aesthetically pleasing uperflex hose is available as standard in blue and black in 000mm lengths at the following ID s: mm 6mm 9mm mm 5mm 8mm 0mm mm 5mm 8mm mm 5mm 8mm 5mm 55mm 57mm 60mm *Please note that the uniqueness of the products flexibility begins to dissipate after 8mm. onger lengths larger, ID s and different outer colours are available. Please contact us with your requirements or any other questions you may have. 8

19 HOE & IICONE ilicone Heater Hose (Extruded) Colour : blue outer, Blue core Characteristics: Continuous operating temperature -55 C to +80 C. Nylon fibre reinforced. Resistant to coolant additives. ilicone heater hose stocked on wooden reels or sold in lengths to meet the customers requirements. Part No. I.D. mm O.D. mm Burst Burst pressure pool length pressure pressure mtrs. PI BR H/ To specification H/ To specification H/ To specification H/ To specification H/ To specification H/ To specification H/ To specification 9

20 HOE & IICONE Marine Wet Exhaust Hoses ilicone Marine and Wet Exhaust ystem Hoses Product Range eyland Hose & ilicone supply Marine and ilicone Wet Exhaust Hoses for engine and auxiliary generator sytems, used in many of todays modern, in-board engine pleasure boats. Manufactured from only the highest quality silicones and reinforcement fabrics, the are designed to operate at temperatures up to + 800C. Our HT (High Temperature) Wet Exhaust and Turbo hoses, will operate at temperatures up to 00C. ilicone straight sleeve or tubing traight sleeves with diameters ranging from.7mm up to 05mm are available, up to m in length. Many sizes are offered from stock. ingle hump hoses izes from 50.8 up to 0.8mm Diameter, in lengths from 5mm to 06mm according to diameter. They are offered in a range of straight, single hump, double hump and elbow configurations. We also offer EPDM, wire reinforced, wet exhaust hose in a range of diameters and up to m long. These are suitable for lower temperatures up to 00C and will operate at significantly higher positive pressures or, under negative pressure caused by suction. Double hump hoses Diameters from 0mm up to 05mm with overall lengths of 5mm to 55mm depending on diameter. EPDM, wire re-inforced, straight hose vailable in a range of diameters and up to m long. eyland Hose and ilicone Marine Wet Exhaust Hoses are tested and meet the requirements of E J006 R. Our EPDM hose meets the requirements of E J006 R. Please see our separate price list for a full range of sizes available. pplications H silicone hoses are specifically designed for use in the wet exhaust systems, used on in-board marine engines and generators. Our range of silicone Wet Exhaust Hoses allow flexible connections to be made in stainless steel and other rigid pipe work. They absorb a degree of engine movement, compensate for small amounts of mis-alignment and help to reduce vibration and noise. 0

21 HOE & IICONE ilicone Ducting Double ayer H P/No ID mm Coil length mtrs Working Pressure Bar Vacuum Pressure Bar Bend Radius mm D D D D D D D D D D D D D D D D D D D D D D D D D D Temperature Range: -700C to +600C and for time periods +800C. mooth interior. pring steel wire integral in wall. Kink-proof. Conforms to RoH guidelines.

22 HOE & IICONE tepless crew Clamps Oetiker Clamps EF TENIONING CREW CMP Bridge Tongue-in-grove design Interlock with multiple diameter adjustments Installation aid of large diameters Choice of engagement positions: Narrow Band: Concentrated transmission of clamping force, complies with E J508 Type PC 60 0 tepless : niform compression, or uniform surface pressure Burr-free strip edges: uced risk of damage to the part being clamped elf-tensioning: Compensates for thermal cycle diameter changes Part No Description ize Range (mm) tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel tepless self tensioning screw clamp s/steel

23 HOE & IICONE Chemical Resistance & Coolant Guide The following chart compares the resistance of elastomers to certain compounds (at temperatures assumed to be less than 65 C). = uitable for use with minimal or no attack. = Often suitable, but with some limitations. = Very limited, or completely unsuitable. CHEMIC cetic cid 5% ir mmonia (iquid) nimal Fats TM Oil # TM Oil # Beer Bezine Bleach olutions Boric cid Calcium Chloride Calcium Hypochlorite Carbon Dioxide Dry Carbon Dioxide Wet Carbon Tetrachloride Chlorine Dry Chlorine Wet Chloroform CHEMIC Copper alts Diesel Oil Ethanol Ferric ulfate Freon Fuel Oil Gasoline Glucose JP (Mil-J-56-F) Kerosene actic cid cold inseed Oil ye olutions Magnesium Chloride Methanol Mineral Oils Natural Gas CHEMIC Olive Oil Ozone Perchlorelhylene Potassium alts Propane ewage ilicone Grease/Oils odium Hypochlorite ulfur Chloride ulfuric cid, dilute Tannic cid Toluene Trichlerethylene Turpentine Vinegar Wood lcohol Xylene Elastomer and Fabric Ratings The following chart explains strengths and weaknesses of common raw materials, rating by numbers; -Excellent, -Good, -Fair, -Poor. Chemical Resistance The following is a run-down of the basic characteristics of H's general purpose, elastomers: ilicone, VMQ, is generally resistant to oxidising chemicals, ozone, concentrated hydroiodo; but attacked by many solvents and concentrated acids. ETOMER ETOMER (TM Desig) ilicone (VMO) Fluorosilicone (FVMO) Neoprene (CR) Hypalon (CM) Nitriles (NBR) Vinyl (PVC) TEMP RNGE 0 C OW / HIGH C +5 0 C C +0 0 C -0 0 C +0 0 C -0 0 C +5 0 C -0 0 C +0 0 C -0 0 C C PHYIC ENVIRONMENT REITNCE BJECTIVE HET Fluorosilicone, FVMQ, is similar to silicone, but also resistant to gasoline, aromatic solvents and chlorinated solvents. It is attacked by ketones and selected chemicals such as hydrazine. Fluorocarbon, FKM, is resistant to all aliphatic, aromatic, and halogenated hydrocarbons, acids, vegetable and animal oils; but is attacked by ketones, low molecular weight esters and nltro containing compounds. FBRIC Fibergias Polyester Nylon Nomex Kevlar Cotton Teflon Maximum Continuous Operating Temperture 0 C cids lkalies Flex and brasion 70 0 C 75 0 C 60 0 C 0 0 C 00 0 C 05 0 C 00 0 C Neoprene, CR, is generally resistant to mild chemicals and aliphatic hydrocarbons, ozone, selected oils and solvents; but is attacked by strong oxidizing acids, esters, ketones, and chlorinated aromatic hydrocarbons. Nitrile, NBR, is generally resistant to hydrocarbons, fats, oils, greases, hydraulic fluids, and a variety of other chemicals, but is attacked by ketones, esters, aldehydes, aromatic hydrocarbons and nitrocarbons. Ethylene Propylene, EPDM, Is generally resistant to animal and vegetable oils, strong oxidizing chemicals, and ozone, but is attacked by mineral oils, solvents and aromatic hydrocarbons.

24 HOE & IICONE ntifreeze/ Coolant Technology Cross Reference Chart MRKET Color pp.* / Conventional Without C's Fully Formulated C Precharged Hybrid Organic cid (HOT) Organic cid Extended ife (OT) Nitrited Organic cid EC (NOT) FIN CHRGE Coolant FIN CHRGE NOT FEET CHRGE Coolant Full Force ntifreeze PEK Cool PEK Global ifetime ntifreeze PEK ong ife ntifreeze Pink Green Orange mber Yellow BH BH V, POH, V, FH V, POH, V, FH V, POH, V, FH V, POH, V, FH V, POH, V, FH V, POH, V, FH Chevron upreme Cummins Fleetguard Heavy Duty PEK ntifreeze & Coolant Prestone ll Makes ll Models Extended ife Prestone Dex Cool hell Dex Cool hell Zone Texaco ntifreeze Coolant Texaco Halveline Dex Cool Valvoline Zerex Dex Cool Valvoline Zerex G-05 Coolant Valvoline Zerex Original Formula Volvo Green Green Green Yellow Orange Orange Green Green Orange Orange Yellow Green Green BH BH BH BH BH BH V, POH, V, FH V, POH, V, FH V, POH, V, FH V, POH, V, FH V, POH, V, FH V, POH, V, FH V, POH, V, FH lliance Primecool GP C-0 lliance C Precharged Coolant lpine C0 ntifreeze NF KK0 via ntifreeze NG Calfrost Extended ife Coolant Calguards 8 Castrol Heavy Duty ntifreeze with C Castrol Heavy Duty Extended ife Castrol Radicool i OT CT Diesel Engine ntifreeze/coolant (DEC) CT Extended ife Coolant Chevron Delo Extended ife Coolant Chevron Delo Extended ife NF Chevron Heavy Duty Coolant CIC KOD E G0 Cummins Fleetguard E Compleat Cummins Fleetguard E Compleat OT Cummins Fleetguard Fleet Cool Cummins Fleetguard Fleet Cool Detroit Diesel Power Cool Coolant Detroit Diesel Power Cool Plus Coolant Evans Heavy Duty EVO T0 Fuchs MINTIN FRICOFIN Glysantin G0 John Deere Cool-Gard Coolant John Deere Cool-Gard II Komatsu uper Coolant F-NC ukoil Coolant OT MN Type i OT Mercedes MB 5.5 Mofin Kuhlerfrostschultz M0 extra MOTOREX COONT M.0 Neste Coolant onglife M Pakelo Coolant G0 Hybrid PNOIN NTI FROT MT 650 PETRON NTIFREEZE HT Polyston G0 Prestone Heavy Duty Coolant Prestone Heavy Duty Extended ife hell Diesel Ready Coolant hell Rotella Extended ife Coolant hell Rotella ltra Extended ife Coolant Texaco Extended ife Coolant Texaco Heavy Duty Coolant Texaco Havoline XC Valvoline Zerex Extended ife Coolant Valvoline Zerex G-05 Coolant Volvo VC XTR uper Coolant i OT Comma Xstream G0 EXC5 Extended ife ixc6-50 Violet Pink Purple Purple Orange Blue Pink Pink Yellow Purple Yellow Blue Green Pink Pink Brown /Violet Orange /Violet Green mber Blue /Violet Pink Violet Orange Violet Pink Blue Yellow Green Purple Yellow Purple Orange Yellow Yellow Pink Violet Yellow Pink BH BH BH BH BH BH BH BH BH V, POH, V, FH V, POH, V, FH V, FH POH, V, FH POH, V, FH POH, V, FH V, POH, V, V, POH, V, FH V, POH, V, FH V, POH, V, FH V, POH, V, FH TBC POH, V, FH V, POH, V, FH POH, V, FH V, POH, V, FH POH, HOH, FH BH, POH, FH V, FH V, POH, V, POH, V, FH POH, V, FH V, FH POH, V, FH POH, V, FH V, FH V, FH V, FH V, FH V, FH V, FH V, FH POH, V, FH V, POH, V, FH POH, V, FH POH, V, FH POH, V, FH BH, POH, V, FH POH, V, FH V, POH, V, FH V, POH, V, FH V, POH, V, FH POH, V, FH POH, V, FH POH, V, FH * pp: Primary application. = utomotive. = Heavy Duty. BH = ilicone hose polyester reinforced. FH = ilicone hose fluoro lined. POH = OT compatible silicone hose 0. V = OT Compatible Hose OH 009. V = OT compatible silicone hose V 06.

25 5 HOE & IICONE Quality Management

26 HOE & IICONE Notes

27 HOE & IICONE Notes

28 HOE & IICONE OEM PECIIT MNFCTRER OF IICONE HOE eyland Hose & ilicone ervices: nit, Centurion Court, Centurion Way eyland, PR5 Q T: + (0) F: +(0) E: info@lhss.co.uk Providing solutions in technical hose requirements for turbo charger coolant and heater hose applications. T 699 pproved