KLINGER BALLOSTAR KHA 3-piece ball valves DN

Transcription

1 KINER BOSTR K -piece ball valves MF 0

2 KINER FUID CONTRO Today for tomorrow s a subsidiary of the KINER roup, KINER Fluid Control has been developing, manufacturing and maintaining high-quality industrial valves at the business location umpoldskirchen/ustria for more than 5 years. Via the global distribution and service network, KINER Fluid Control offers both standardized and tailored products, services as well as solutions for customers around the globe. Products from KINER Fluid Control are characterized by their high level of reliability as well as by an above average lifecycle at a simultaneously very total cost of ownership (TCO). s a solutions partner, KINER Fluid Control creates customer benefits with added value. In this regard, the focus is on the following core competences: ENCOMPSSIN SERVICE UMPODSKIRCEN USTRI pplication expertise Product trainings Fast quotation and order processing Customer-specific logistics concepts Supply of spare parts Valve maintenance On-site technical support INNOVTIVE SOUTIONS State of the art development tools Product development for different areas of application Compilation of customer-specific special solutions utomation solutions Product tests in the company-own technical center wide range of certificates and approvals OPERTION EXCEENCE Flexible production Transparency in the supply chain Short delivery times ISO 900 certified quality ISO 400 as well as EMS certified environmental management system 0 0

3 CONSISTENTY MODUR One product many applications PRODUCT DVNTES Maintenance-free Supports pressurization on both side»bidirectional» flow Ball with a cylindrical full bore Unique pre-stressed and elastic sealing system Bidirectional sealing in accordance with EN 66 leakage rate Modular selection of system components Serviceable without removal from the line ntistatic design in accordance with ISO 7 / EN 98 Subsequent automation possible at any time (top flange in accordance with EN ISO 5) PTFE abyrinth raphite compact Viton SPECI TYPES Metal seat (up to +400 C) for abrasive media Operating stem sealed by O-rings Operating stem extension Oxygen version (oil, grease and silicone-free) Cryogenic version (down to -96 C)»Fire-Safe» version»vacuum» version»as» version Flange design PRODUCT DETIS PN 6/5/40/6/ ousing Ball Cast steel, stainless steel, grey cast iron, nodular cast iron, special materials upon request Stainless steel Operating stem Stainless steel Temperature -96 C to +400 C Flanges (long, short), threaded connections, Design welding ends (long, short), full and reduced bore Type Three-piece ball valve KFC-5 PTFE Metal Fire-Safe Metal special Viton Threaded connection Welding ends 04 05

4 RETEST SFETY The unique KINER sealing system with automatic sealing chamber CERTIFIED QUITY The KINER Ballostar K lives up to its promises eakages represent the worst case for any plant operator. Negative impacts on the environment as well as downtimes, harm to personnel and assets and in some cases heavy financial losses are just a few of the possible outcomes. seal, which therefore practices what it preaches, i.e. a valve capable of reliably fulfilling its shut-off function, is a must. With the KINER Ballostar K, this is ensured in multiple ways: By means of the unique ball valve sealing system and the automatic sealing chamber. This is proven by various tests and certifications for plant operators this means absolute safety in operation with guaranteed tightness. TE SEIN SYSTEM The sleeve reliably keeps the sealing element in the desired position. In the Fire-Safe design, a graphite ring adds additional protection against too high thermal loads. B The diaphragm spring determines the sealing stress for the entire lifecycle of the seal and simultaneously ensures the required pressure of the sealing ring. s a consequence, the seal remains independent of the medium pressure and the flow direction continuously tight. C The sealing ring itself is surrounded on three sides by the springloaded sealing element and can therefore absorb major loads without deformation. C B Valve according to T-uft With a standard value of 0-4 mbar l/s, the KINER Ballostar K significantly outperforms the requirements of the erman Technical Instructions on ir Quality Control. Fire-Safe The Fire-Safe tests in accordance with PI Standard 607, 4 th Edition and EN ISO 0497:004 have been certified by the TÜV ustria. Valve for gaseous fuels Due to its product characteristics, the KINER Ballostar K can be tested as a safety shut-off installation for firing systems in accordance with the European Norm EN 6. Certification for selected types, in combination with special s, can be issued on demand. Operational safety The KINER Ballostar K has a fitting for the installation of a locking device as a standard feature. This negates unintended utilization.. Final inspection certificate In order to ensure quality, application safety and guaranteed tightness for the operator, the KINER Ballostar K is standard-issued with a final inspection certificate on the basis of the norm EN TE UTOMTIC SEIN CMBER The automatic sealing chamber utilizes spring loads in the two sealing elements for the function of the valve. The result: n automatic sealing chamber, in which the loads of the sealing elements simultaneously work bidirectionally. On the basis of this principle, the TÜV Bayern confirms: The automatic sealing chamber is also capable of replacing two unilaterally sealing standard valves. Primarily, this concerns safety lines in plants, especially those with alternating flow directions. In the case of the KINER Ballostar K, as opposed to conventional ball valves, the absorption area of the medium pressure is not limited to the ball area, but encompasses the entire sealing element (ball and area of the diaphragm spring). In the event of an increase of differential pressure, the additional forces increase as well the preloaded diaphragm springs, which press against the ball, are subsequently relieved and service life further improved. Valve for utilization with oxygen The BM Berlin has approved the KINER Ballostar K for the utilization in combination with oxygen. Valve for gas supply Certificate on the authorization to bear the ÖVW gas quality trademark. Emission testing in accordance with VDI 440 Certified emission testing pursuant to VDI 440 for the K labyrinth stuffing box at room ambient temperature and at temperatures 50 C. Testing of the K O-ring stuffing box (Viton) at ambient room temperature. Standard antistatic The KINER Ballostar K features standardized antistatic equipment in accordance with ISO 7 and EN 98 respectively. n antistatic ball ensures electrostatic discharge from 50 upwards

5 SUSTINBE EFFICIENCY Reliability across the entire lifecycle BOSTR K Overview of types The KINER Ballostar K is characterized by its low costs across the entire lifecycle of the valve (TCO) as well as by its high durability. s a result of its modularity, only affected components need to be replaced in the course of maintenance. This significantly increases the operating time of the valve in the system. For the operator, this means lower costs with regard to plant maintenance, stock keeping as well as installation at continuously high safety levels. With its unique design, the KINER Ballostar K also offers plant operators the flexibility, which dynamic markets demand today: Thanks to a wide range of modular system components, which can be individually combined among themselves, the ball valve can be equipped, refitted or retrofitted for each application case. K-F ong flange design K-FK» 0 Short flange design» SIMPE MINTENNCE WITOUT REMOV FROM TE INE During maintenance and service work, the nuts - need to be removed with the bolt. The remaining nut (4) is only loosened. This allows the core element of the valve to be swung out without major effort and removal from the line, while simultaneously providing access to the two sealing elements in the bore. These can also be easily removed and replaced. Changing the stuffing box seals, removal of the ball and the operating stem (applies to the models K S, SK and ) is also carried out in a very user-friendly manner. K- Threaded connection K-S ong welding ends»» 4 4 K-SK Short welding ends» 5 Replacement part: Ball Replacement part: Sealing elements 08 09

6 BOSTR K-F ong flange design BOSTR K-F ong flange design ENER FETURES -piece ball valve with full or reduced bore ENER FETURES -piece ball valve with full or reduced bore Flange in accordance with EN 09- (VIII, Xc) Flange in accordance with EN 09- (III) Flange in accordance with EN 09- (VIII, Xc) Flange in accordance with EN 09- (III) Face-to-face dimensions in accordance with EN 558-, series CCEPTNCE TESTIN Seat leak tightness: EN 66- P, leakage rate Tightness to atmosphere: EN 66- P Strength: EN 66- P0 UTOMTION Flange connection in accordance with ISO 5, allows for direct mounting of an or by means of brackets. Pneumatic and electrical s utilizable. TEMPERTURE -96 C to +400 C (see pt diagram) Ød / / Face-to-face dimensions in accordance with EN 558-, series to 00R80 Face-to-face dimensions in accordance with EN 558-, series 7 for 5R00 and 50R5 CCEPTNCE TESTIN Seat leak tightness: EN 66- P, leakage rate Tightness to atmosphere: EN 66- P Strength: EN 66- P0 UTOMTION Flange connection in accordance with ISO 5, allows for direct mounting of an or by means of brackets. Pneumatic and electrical s utilizable. TEMPERTURE -96 C to +400 C (see pt diagram) Ød / / K-F VRINTS Dimensions PN K-F VRINTS Dimensions PN III VIII Xc ISO Ød kg III VIII Xc ISO Ød kg FU BORE Material: rey cast iron EN-J-50 (Material code III)* *refers to flange, body made of steel casting F F F F F Material: rey cast iron EN-J-50 (Material code III)* 0R F R F R F R F R F FU BORE Material: Steel casting F F F F F *refers to flange, body made of steel casting 65R F R F R F R F R F F F F F F F Material: Steel casting.069 0R F R F R F R F R F R F

7 BOSTR K-FK Short flange design BOSTR K- Threaded connection ENER FETURES -piece ball valve with full or reduced bore ENER FETURES -piece ball valve with full or reduced bore Flange in accordance with EN 09- (VIII, Xc) Flange in accordance with EN 09- (III) Face-to-face dimensions in accordance with EN 558-, series 7 CCEPTNCE TESTIN Seat leak tightness: EN 66- P, leakage rate Tightness to atmosphere: EN 66- P Strength: EN 66- P0 UTOMTION Flange connection in accordance with ISO 5, allows for direct mounting of an or by means of brackets. Pneumatic and electrical s utilizable. TEMPERTURE -96 C to +400 C (see pt diagram) Ød Internal thread Rp in accordance with EN 06- Face-to-face dimensions in accordance with DIN 0 Pt. 4 CCEPTNCE TESTIN Seat leak tightness: EN 66- P, leakage rate Tightness to atmosphere: EN 66- P Strength: EN 66- P0 UTOMTION Flange connection in accordance with ISO 5, allows for direct mounting of an or by means of brackets. Pneumatic and electrical s utilizable. TEMPERTURE -96 C to +400 C (see pt diagram) Ød / / / / Schematic representation: reduced bore K-FK VRINTS Dimensions PN III VIII Xc ISO Ød kg K- VRINTS Dimensions PN III VIII Xc ISO Ød kg Material: rey cast iron EN-J-50 (Material code III)* Steel casting.069 *refers to flange, body made of cast steel 65R F R F R F R F R F R F FU BORE Material: rey cast iron EN-JS (Material code III)* Steel casting.069 *refers to threaded connection, body made of cast steel / F / F / F F / F / F FO Material: Steel casting.069 / / R F /4 / R F / R F /4 / R F / / R F /R F

8 BOSTR K-S ong welding ends BOSTR K-SK Short welding ends ENER FETURES -piece ball valve with full or reduced bore ENER FETURES -piece ball valve with full or reduced bore Welding ends in accordance with DIN EN 67 Welding ends in accordance with DIN EN 67 FTF dimensions in accordance with DIN EN 98, series 68 ( 0-40 and 0R5-40R) FTF dimensions in accordance with NSI B6.0 Cl. 00 ( and 50R40-00R80) FTF dimensions in accordance with DIN EN 98, series 7 ( 5) CCEPTNCE TESTIN Seat leak tightness: EN 66- P, leakage rate Tightness to atmosphere: EN 66- P Strength: EN 66- P0 UTOMTION Flange connection in accordance with ISO 5, allows for direct mounting of an or by means of brackets. Pneumatic and electrical s utilizable. TEMPERTURE -96 C to +400 C (see pt diagram) K-S VRINTS Ød Schematic representation: reduced bore Dimensions PN / / VIII Xc ISO Ød kg Face-to-face dimensions in accordance with DIN EN 98, series 67 CCEPTNCE TESTIN Seat leak tightness: EN 66- P, leakage rate Tightness to atmosphere: EN 66- P Strength: EN 66- P0 UTOMTION Flange connection in accordance with ISO 5, allows for direct mounting of an or by means of brackets. Pneumatic and electrical s utilizable. TEMPERTURE -96 C to +400 C (see pt diagram) Ød / / FU BORE Material: Steel casting.069 Material: Steel casting F F F F F F F F F F F R F R F R F R F R F R F K-SK VRINTS FU BORE Material: Steel casting.069 Material: Steel casting.069 Schematic representation: reduced bore Dimensions PN VIII Xc ISO Ød kg F F F F F F R F R F R F R F R F R F R F

9 RES OF UTIIZTION Pressure and temperature ranges The pt diagrams illustrate the influence of the three body materials, the sealing materials and the shafts on the area of utilization of the ball valve. This represents safety at the highest level. Insert your operating point into the diagram fields and you will identify whether your safety reserves meet your requirements. t the same time, you will see which parameters may require further change. Carrying out your selection on the basis of this principle, you will optimize the cost-effectiveness of your valve. Maximum for VITON Maximum for PTFE If the operating pressure is between % of the nominal pressure, then the application field in all three pressure stages (PN 00, 6 40) will reach down to -0 C. If the operating pressure reaches a maximum of 5 % of the nominal pressure, the safety range of the valve increases to -85 C. ctuator shafts made of the material 4-70 also represent a pre-requirement in this case. Maximum for KFC-5 Maximum for metal / special PN-Pressure (bar) ( bar=0. MPa) 00 If the operating pressure, including load peaks, is between 5-75 %, the field of application increases to -60 C. Cap screws made of the material 4-70 are a pre-requirement in this case. In case the operating pressure drops into the nominal pressure range, the application field in the temperature range will increase. PN 00 PN 6 PN 40 PN 6 PN-Pressure (bar) ( bar=0. MPa) *) PN-Pressure (bar) ( bar=0. MPa) *) Please consult KINER in the event of facilities requiring approval Temp. C Temp. C Temp. C Viton PTFE KFC-5 Metal Sealing elements Viton PTFE KFC-5 / metal / Fire-Safe Metal / special Sealing elements Viton PTFE KFC-5 / metal / Fire-Safe Metal / special Standard screws Bolts, screws and cap screws Screw bolts 4-70 down to -85 C Cap screws 4-70 down to -60 C Standard screws 8.8 Bolts, screws and cap screws Screw bolts 4-70 down to -96 C Cap screws 4-70 down to -60 C**) **) Resistant against inter-crystalline corrosion PTFE Compact / PTFE abyrinth Viton Stuffing box PTFE abyrinth raphite max. PN 40 Viton max. PN 40 Stuffing box PTFE abyrinth raphite max. PN 40 Viton max. PN 40 rey cast iron Steel casting Stainless steel casting Material code III Material code VIII Material code Xc 6 7

10 RES OF UTIIZTION Stuffing boxes Sealing elements s a standard, the ball valves are fitted with the stuffing box PTFE abyrinth and the sealing element KFC-5. The remaining designs listed here can be optionally requested upon order. Special designs are supplied with a type plate. Recommended ess suitable Not recommended PT RK VIT PTFE abyrinth raphite Compact Viton Media Water / hot water Mineral oil eat-transfer oil iquid gas / cryogenic temperature Saturated steam Misc. gases Vacuum / full vacuum ot steam (max. 00 C) Oxygen Operating conditions Standard utilization igh number of cycles Frequent temperature changes Fire safety (Fire-Safe) Chemical industry brasive media Temperature range ( C) Certifications VDI 440 ÖVW Fire-Safe PI th edition, EN ISO 0497:004 T-uft VdTÜV 065 EN 6 KFC PTF MET MES VIR FIS KFC-5 PTFE Metal* Metal / special* Viton Fire-Safe ** *permissible internal leakage rate at 6 bar of water pressure: Per mille of the K vs -value per minute **special equipment and accessories for cryogenic temperature. 8 9

11 CTUTOR SEECTION ctuation torque for the various seals TECNIC DETIS Flow characteristics for the determination of the nominal diameter Nominal diameter KFC-5 / / / " / / " " / " " " " PTFE / / / " / / " " / " " " " MET/SPECI Differential pressure (bar) Inch mm Torque (Nm) / / / " / / " " / " " " ,00 6" Nominal diameter Differential pressure (bar) Inch mm Torque (Nm) VITON " / / " " / " " For standard computations, KINER recommends the factor.5, i.e. using plus 50 %. With regard to ball valves with reduced bores, the values of the preceding row, i.e. a smaller nominal diameter, must be taken into account. SIZE OF B VVE Q p Flow rate Pressure loss Density Velocity w Flow coefficient K v Pressure loss coefficient in m /h in bar in kg/m in m/s in m /h FOW VUES (mm) K vs -value , ,74 0R R R R R R R R R00 0.0,4 50R5 0.0,64 llows for the calculation of: or K v = Q * 000 * = * p * 0 5 * w p The valve is to be selected in a manner that the K v -value is greater, or the -value less than the computed value. PRESSURE OSSES or p = * * w * 0-5 p = ( Q k v ) * 000 The characteristic unit for shut-off and control valves is the K v -value. The values provided in the table apply to a O flow medium with a temperature of 5 0 C, a density of 000 kg/m and a pressure loss of p = bar at the valve. In metric measurement systems the characteristic unit utilized is the K v -value. In countries using inches, the characteristic unit is described by means of the cv-value. It provides how many US gal/min of water, at a temperature of 60 F and with a pressure loss of psi, flow through the valve. 0