Variable Axial Piston Pump A10V Series - 52/53

Transcription

1 Variable Axial Piston Pump A10V eries - 52/53 eries 52/53 - Open Circuit Peak Pressure 315 bar (4,600 psi) Nominal Pressure 250 bar (3,600 psi) izes 10cm 3 /rev - 63cm 3 /rev (0.64in 3 /rev-3.8in 3 /rev) Control Options - Pressure, Pressure & Flow, and Power eries 52 w w w. F l u i D y n e F P. c o m E m a i l : F l u i D y n e F P. c o m

2 Features: Variable Displacement Pump A10V, eries 52/53 Axial piston pump A10V in swashplate design is used for hydrostatic transmission in open loop circuits. Flow is proportional to drive speed and displacement. y adjusting the position of the swashplate it is possible to smoothly vary the flow. wash plate Cylinder block Variable piston Piston DFR Control valve Housing End cover haft A10V - 52/53 Valve plate - Flange/Threaded connections AE-UNC or metric - 2 to 3 drain ports - High permissible speeds - Good suction characteristics - ow noise level - High power/weight ratio - ong service life - hort control times - Axial and radial loading of drive shaft possible - Wide range of controls - Through drive option for multi-circuit system

3 Variable Displacement Pump A10V, eries 52/53 Technical Data: 1. Absolute Pressure at Port (A) P sabs min...11 psi (0.8 bar) P sabs max...75 psi (5 bar) 2. Output Operating Pressure Range Pressure at port Nominal pressure P N psi (250 bar) Peak pressure P max psi (315 bar) Minimum pressure P min psi (10 bar) 3. Case Drain Pressure Maximum pressure of leakage fluid (at ports, 1 and 2) 7 psi (0.5 bar) higher than input pressure at port, but not higher than 30 psi (2 bar) absolute. 4. Direction of Flow ( to ) 5. Table of Values (theoretical values, without considering mh and v : values rounded) ize Displacement Vg max cm 3 /rev (in 3 /rev) 10.5 (0.61) 45 (2.75) 60 (3.66) 63 (3.84) Max. peed Nnom max rpm rpm QvE 1800 PM (gpm) 18 (4.8) 81.6 (21.6) 108 (28.8) 114 (30) Max. Flow Q v nom max /min (gpm) 37 (9.7) 117 (31) 156 (41) 163 (43) Max. Power Po max kw (HP) 35 (47) 49 (65) 65 (88) 68 (90) Max. Torque Tmax Nm (lb-ft) 42 (31) 179 (132) 238 (175.5) 250 (184) Rotary tiffness, Drive haft R U W Q K /P /C Nm/rad (lb-ft/rad) Nm/rad (lb-ft/rad) Nm/rad (lb-ft/rad) Nm/rad (lb-ft/rad) Nm/rad (lb-ft/rad) Nm/rad (lb-ft/rad) 9200 (6760) 6800 (5020) (7965) (27656) (30240) (22130) (25370) (32380) (48100) (51200) (36290) (39830) (25370) (54506) (48100) (51200) (36290) (39830) (25370) (54506) Weight (without fluid) M kg (lbs) 8 (17) 18(40) 22 (48.5) 22 (48.5) Note: Values shown are valid for an absolute pressure of 1 bar at suction port.

4 Variable Displacement Pump A10V, eries 52/53 Technical Data: If the flow is reduced or if the inlet pressure is increased the speed may be increased according to the diagram. peed n/n 0 max [rpm] peed vs. Inlet Pressure (1.6) (1.4) (1.2) (1.0) (0.9) Inlet pressure p abs [psi (bar)] Displacement V g /V g max [in 3 (cm 3 )] (0.8) 6. Determination of ize V g n η v ( V g n η v ) Flow q v = [gpm] q v = [/min] V g p ( V g ) p Torque T = [lb-ft] T = [Nm] 24 π η mh 20 π η mh q v ( q v ) p p Power P = [HP] P = [kw] 1714 η t 600 η t V g = Displacement per revolution in in p = Differential pressure in psi (bar) n = peed in rpm (min 1 ) η v = Volumetric efficiency η mh = Mechanical-hydraulic efficiency η t = Total efficiency Fluid MR20 (Q/TCNK ) IO 32 IO 46 IO 68

5 Variable Displacement Pump A10V, eries 52/53 Technical Data: Operating Viscosity Range V opt = 16 mm 2 /s~36 mm 2 /s (80 to 170 U) For optimum efficiency and service life we recommend that the operating viscosity (at operating temperature) be selected in the range: V opt = optimum operating viscosity 16mm 2 /s~36 mm 2 /s referred to tank temperature (open loop circuit). imits of Viscosity Range (The following values are valid for extreme operating conditions) V min = 10 mm 2 /s for short periods at max. leakage oil temperature of 80 0 C (176 0 F) V max = 1000 mm 2 /s Temperature Range t min = C (-4 0 F) ; t max = C (176 0 F) Filtration In order to ensure reliable operation of the axial piston unit, the operating fluid must be maintained to a cleanliness class of at least: 16/19 to I This may be achieved with filter elements, cleanliness class of 10µm. Installation Notes Viscosity F C U mm 2 /s mm 2 /s U C t min = -40 F (-40 C) VG 68 VG 46 VG 32 VG 22 VG F Temperature t Fluid Temperature Range t max = 240 F (115 C) The pump housing must be filled with fluid during commissioning and remain full when operating. The concentricity between engine transmission shaft and pump shaft must less than 0.05mm.

6 Technical Data: Variable Displacement Pump A10V, eries 52/53 Drive Power and Flow Operating material: Hydraulic fluid IO VG 46 DIN 51519, t = 50 C ize 45 n = 1500 rpm Flow q v n = 2600 rpm gpm (/min) 30 (120) 25 (100) 20 (80) 15 (60) (40) (20) 0 (50) q v (100) ize 10 n = 1500 rpm n = 3600 rpm Flow q V gpm (150) (/min) (35) (25) (15 ) (5) 0 (200) q V (50) P qv max P qv min Operating pressure p (100) (150) p qv min (200) p qv max (250) Operating presure p 0 (250) (bar) 3625 ( kw ) HP (60) 80 (50) (40) (30) (20) (10) psi Drive power Pqv ize 60/63 n = 1500 rpm n = 2600 rpm Flow q v gpm (/min) (160) (140) (120) (100) (80) (60) (40) (20) 0 (50) q v (100) (150) (kw) HP 30 (20) 25 (15 ) 20 (10 ) (5) 5 0 (bar) psi (200) P qv max P qv min Operating pressure p Drive power P q V ( kw ) HP (80) 100 (70) (60) 80 (50) (40) (30) (20) (10) 0 (250) (bar) 3625 psi Drive power P qv

7 Variable Displacement Pump A10V, eries 52/53 Ordering Code: ize A10V 45 DR 52 P Displacement ) 63 2) cm 3 /rev (in 3 /rev) Control Devices Pressure control Pressure remote control Pressure & Flow Power Control w/ pressure cut-off Power control w/ pressure cut-off Power w/remote pressure Power w/flow (-T port blocked) (0.61) (2.75) (3.66) (3.84) DR DRG (-T port open) DFR, DRF 2) (-T port blocked) DFR1, DR 2) tart of control A5D - 10 to 35 bar ( psi) A6D - 36 to 70 bar ( psi) A7D - 71 to 105 bar ( psi) A8D - 16 to 140 bar ( psi) A9D to 230 bar ( psi) A()D 2) A()DG 2) A()D 2) eries eries Direction of Rotation Viewed from shaft end Clockwise Counter-clockwise R eals una-n (NR per DIN IO 1629) FPM (Flurocarbon/Viton) P V haft End Keyed 3/ /4 1 1/4" K plined 3/4"-11T 1"-15T 1 1/4"-14T 1 1/4"-14T Full plined -Reinforced "" 1"-15T 1 1/4"-14T 1 1/4" -14T R plined "ow Torque" 5/8"-9T 7/8"-13T 1"-15T 1"-15T U Full plined -Reinforced "U" 7/8"-13T 1"-15T 1"-15T W Full plined AE- 7/8"-13T 7/8"-13T Q Metric Keyed 18mm P

8 Variable Displacement Pump A10V, eries 52/53 C 62 N pecial uffix Omit if none required Max volume stop adjust (std) 097 Thru Drives Non-Thru Drive (without thru drive) N00 With Thru Drive to mount pump on back (side ports only) Mtg Flg Hub To Mount 82-2 (A) 5/8"-9T (A) A10V18(U,W), 10(U) K (A) 3/4"-11T (A) A10V18(,R), 10() K () 7/8"-13T () A10V28(,R), 45(U,W) K68/K () 1"-15T (-) A10V45(,R), 60/63C(U,W) K (C) 1 1/4"-14T (C) A10V71(,R), 100(U,W) K (C) 1 1/4"-14T (C) A10V60/63D(,R) K15 K** ervice Ports olt Flange Ports tr. Thread O-Ring Ports Rear Ports, Metric Thread 11 Rear Ports, UNC Thread 61 ide Ports, Metric Thread 12 ide Ports, UNC Thread 62 Rear Ports, Threaded Metric 14 Rear Ports, Threaded UNC 64 Mounting Flange Pilot Diameter (in/mm) AE 2-olt AE-A (3.25"/82.5) AE- (4.0"/101.6) AE- (4.0"/101.6) AE- (4.0"/101.6) C IO 2-olt Metric 80 mm 100 mm A AE 4-olt AE-C (5.0"/127) AE-C (5.0"/127) D = Available = Not available Note: 1) eries 52 units are delivered as standard with 60 cm 3 /rev. Higher values on request. 2) Control DRF, DR, and A()D(): Available with size 18, and 63, only in 53 series.

9 Variable Displacement Pump A10V, eries 52/53 Pressure Control DR : The pressure control serves to maintain a constant pressure in the hydraulic system, within the control range of the pump. The pump therefore supplies only the amount of hydraulic fluid required by the actuators. Pressure may be smoothly set at the pilot valve. 1 2 (avail. 53-design only) tatic Characteristic (at n 1 = 1500 rpm; t fluid = 120 F (50 C)) psi (bar) 3600 (250) Operating pressure p etting range 1) 290 (20) Flow q v [gal (l/min)] Hysteresis / pressure rise pmax Ports Pressure port uction port, 1,2 Case drain ports ( 1,2 sealed) Control Data Hysteresis and repetitive accuracy p...max. 3 bar (44 psi) Max. Pressure Increase ize P ar (psi) 6 (90) 6 (90) 8 (115) 8 (115) Pilot oil consumption...max. approx. 3 /min (0.8 gpm)

10 Variable Displacement Pump A10V, eries 52/53 Pressure Control, Remote Control DRG : Function and design as for DR. Not included in the delivery contents A pressure relief valve may be externally piped to port for remote control purposes. It is not, however, included with the DRG control. The differential pressure at the pilot valve is set as standard to 20 bar (290 psi) and this results in a pilot flow of 1.5 /min (0.40 gpm). If another setting is required (in the range of bar) ( psi), please state this in clear text. 1 tatic Characteristic (at n 1 = 1500 rpm; t fluid = 120 F (50 C)) Operating pressure p psi 3600 etting range 1) 290 (bar) (250) (20) Flow q v [gpm (l/min)] Hysteresis / pressure rise pmax Ports 2 (avail. 53- design only) Pressure port uction port, 1,2 Case drain ports ( sealed) 1,2 Pilot pressure port Control Data Hysteresis and repetitive accuracy P... max. 3 bar (44 psi) Max. Pressure Increase ize P ar (psi) 6 (90) 6 (90) 8 (115) 8 (115) Pilot oil consumption...max. approx. 4.5 /min (1.19 gpm)

11 Variable Displacement Pump A10V, eries 52/53 Pressure/Flow Control, oad ensing: DFR/DRF -T port open, DFR1/DR -T port blocked In addition to the pressure control function, the pump flow may be varied by means of a differential pressure at the actuator (e.g. an orifice). In model DFR1/DR the orifice is plugged. 1 tatic Characteristic Flow control at n 1 = 1500 rpm; t fluid = 120 F (50 C)) Plugged in DR (DFR1) valve Not included in the delivery contents Operating pressure p psi (bar) 3625 (250) etting range 1) 290 (20) Flow q v [gpm (l/min)] Hysteresis / pressure rise pmax 2 (avail. -53 design only) Ports Pressure port uction port, 1, 2 Case drain ports ( 1,2 sealed) Pilot pressure port Flow control/differential pressure p: Adjustable between 14 and 22 bar ( psi) (higher values on request). tandard setting: 21 bar (300 psi). If a different setting is required, please state in clear text. When port is unloaded to tank, a zero stroke pressure of p = 21 bar (300 psi) ( stand by ) results. tatic characteristic at variable speed Flow qv [l/min] peed n [rpm] Hysteresis / pressure rise pmax Control Data For pressure control technical data see DR Pressure control. Max. flow deviation (hysteresis and increase) measured at drive speed n = 1450 rpm ize /63 ΔQ max /min (gpm) 1.5 (0.5) 1.8 (0.48) 2.5 (0.66) Pilot oil consumption DFR/DRF...max. approx /min ( gpm) Pilot oil consumption DFR1/DR...max. approx. 3 /min (0.8 gpm)

12 Pressure, Flow, and Power Control A()D.. : Pressure control equipped as DR(G), see page 11. Flow control equipped as DRF, DR, see page 12. Variable Displacement Pump A10V, eries 52/53 In order to achieve a constant drive torque with varying operating pressures, the cradle and with it the output flow from the axial piston pump is varied so that the product of the flow and pressure remains constant. Flow control is possible below the power control curve. When ordering, the power setting requirements must be given: (ie: rpm, and 3,045 psi (210 bar) max system pressure). tart of Control psi (bar) Torque T [ lb-ft (Nm) ] Order Code (10-35) (10-30) (15-43) A (36-70) ( ) ( ) A (71-105) ( ) ( ) A ( ) ( ) ( ) A ( ) ( ) ( ) A9 Circuit diagram (AD) tatic Curves and Torque Characteristic Operating pressure p p si (bar) 4350 (300) (250) (200) (150) (100) (50) A9 A8 A7 A6 Circuit diagram (ADG) with pressure cut-o ly operated Not included in the delivery contents 0 (0) A q V (see table above) Circuit diagram (AD) Torque T [lb-ft (Nm)] A9 A8 A7 A6 A V v [%] 1 Not included in the delivery contents 2

13 (ø DIA ) (53.5) (56 ) DIA (ø 11) 0.43 Variable Displacement Pump A10V, eries 52/53 A10V10 Dimensions: DR - Hydraulic Pressure Controller Clockwise Rotation 0.43 (11) 0.25 (6.4) Flange IO (73) (5 6) max ( 110) 0.35 (9 ) Y (24) 5.83 (14 8) 7.09 (18 0) 4.19 (10 6.4) 5.28 (134) View Y Clockwise Rotation View Y Counter-Clockwise Rotation (28.6) (28.6) (28.6) (28.6) 2.00 (51) 2.00 (51) 2.00 (51) 2.00 (51)

14 Variable Displacement Pump A10V, eries 52/53 A10V10 Dimensions: DRG / DFR / DFR1 - Hydraulic Controller Clockwise Rotation max (110) 5.75 (146) 1.57 (40) 3.74 (95) 4.02(102) (179) Metric Mounting Flange and haft P - Parallel Keyed haft 20.5mm diameter DIN 6885 A6x6x25 key 6.4 Flange IO ø ø ø22 24 Centering R3 15 x 6.7 DIN

15 Variable Displacement Pump A10V, eries 52/53 A10V10 Dimensions: Drive hafts and Port Dimensions DIA K - Parallel Keyed haft 3/4 diameter; 3/16 sq. key IO (2.5) 1.13 (28.6) (ø ) Centering 4) R 0.12x0.26 DIN (33) 0.31 (8) 1.61(41) (4.76 ) - plined haft 3/4 diameter; 11T 16/32 DP 1) AE J744 1/4-20UNC (3 0) 0.35 (14) 0.19 (5 ) 0.87 (21) 1.50 (3 8) U - plined haft 5/8 diameter; 9T 16/32 DP 1) AE J (23. 8) Centering 4) R12 x 0.26 DIN (15. 8) 1.25 (3 1.8) Ports Outlet Port, Rear Threaded Inlet Port, Rear Threaded Outlet Port, Rear Threaded Inlet Port, Rear Threaded Port Code tandard ize Max Tightening Torque 64 IO IO DIN /16-12 UNF-2; 0.79"(20) deep 1-1/16-12 UNF-2; 0.79"(20) deep M27x2; 0.63" (16) deep M27x2; 0.63" (16) deep 243 lb-ft (330 Nm) 243 lb-ft (330 Nm), 1 Case Drain Ports ( 1 plugged) 64/14 IO /16-18UNF-2; 0.43" (11) deep 59 lb-ft (80 Nm) Pilot Pressure Port 64/14 IO /16-20UNF-2; 0.45 (11.5) deep 29 lb-ft (40 Nm)

16 DIA 1.50 ø38 DIA 0.98 (ø25) Variable Displacement Pump A10V, eries 52/53 A10V45 Dimensions: DR - Hydraulic Pressure Controller Clockwise Rotation 2), -52 eries Port plate 61/ (9.5) 0.25 (6.3) 3.90 (99 ) 0.47 (12 ) 1.18 (3 0) 45 Flange IO DIA ( Ø101.6 ) (131.5) 3.07 (7 8) 0.56 (14.3) 3.03 (77) 2.70 (68.5) 7.44 (18 9) max (220.5) 5.75 (146) 6.77 (172 ) View Port plate (69.9 ) 2.06 (52.4) 1.41 (35.7) (26.2) 1.50 (3 8) (3 8) 1.50 (38) 1.50 (38) 1) Primary dimensions for pump apply for series -52 and -53 as seen above. 2) ocation of service ports and are turned 180 for counter-clockwise rotation.

17 Variable Displacement Pump A10V, eries 52/53 A10V45 Dimensions: DR - Hydraulic Pressure Controller Clockwise Rotation 2), -52 eries Port plate 62/12 Detail Z 0.37 (9.5) 0.25 (6.3) max (220.5) 5.93 (150.5) 3.90 (9 9) 0.47 (12) 1.18 (3 0) 2.06 (52.4) DIA 0.98 (Ø25) 1.03 (26.2) View Y Flange IO DIA ( Ø101.6 ) 1 DIA 1.50 (ø38) 69.9 Y Z 7.01 (178 ) 8.31 (2 11) 1.41 (35.7) 3.54 (9 0) 3.54 (9 0)

18 Variable Displacement Pump A10V, eries 52/53 A10V45 Dimensions: DRG / DFR / DFR1 1) 3) - Hydraulic Controller Remote Pressure Control/ Pressure and Flow Clockwise Rotation 2), -52 eries max (220.5) 5.93 (150.5) 2.68 (68) (131.5) 4.53 (115) A( )D(/G) 1) 4) - Hydraulic Controller Pressure, Flow and Power Control Clockwise Rotation 2), -53 eries 9.25 (235) 5.75 (146) 5.24 (133) 4.57 (116.4) 2.68 (68) 1 2 1) Primary dimensions for pump apply for series -52 and -53 as seen on page 18. 2) ocation of service ports and are turned 180 for counter-clockwise rotation. 3) DFR1; Pressure and flow control with blocked bleed down orifice 4) Only for -53 series.

19 Variable Displacement Pump A10V, eries 52/53 A10V45 Dimensions: Drive hafts and Port Dimensions K - Parallel Keyed haft 1.0 diameter; 1/4 sq. key IO plined haft 1.0" major dia.15t 16/32 DP AE J (-) 1.11 DIA 1.00 (28.2) (ø25.4 ) (38.1) (2.2) 1.37 (34. 9) 1/4-20UNC (16 ) DIA 0.98 (ø25) (6.35) 1/4-20UNC (38) 0.63 (16) 0.20 (5) 1.18 (3 0) 1.81 (46) 1.81 (45. 9) R - plined haft 1.0" major dia.15t 16/32 DP AE J (-) 1/4-20UNC-2 Usable shaft length 0.63 (16 ) 0.20 (5 ) 1.16 (29.5) 1.81 (45.9) U - plined haft 7/8" major dia.13t 16/32 DP AE J () 1/4-20UNC (33.1) 0.63 (16) 0.20 (5 ) 0.99 (25.1) 1.61 (41) W - plined haft 7/8" major dia.13t 16/32 DP AE J () 1/4-20UNC-2 Usable shaft length 0.63 (16 ) 0.20 (5) 0.98 (25) 1.61 (41) Ports Outlet Port, AE Flange (code 61) Inlet Port, AE Flange Outlet Port, AE Flange (code 61) Inlet Port, AE Flange Outlet Port; Threaded Inlet Port; Threaded Port Code 61/62 tandard AE J518; IO 68 11/12 AE J5183) ; DIN IO ize 1.0"; 3/8-16UNC-2; 0.75 (19) deep 1-1/2"; 1/2-13 UNC-2; 0.87 (22) deep 1.0"; M10 x 1.5; 17 deep 1-1/2"; M12 x 1.75; 20 deep 1-5/16"-12UN-2; 0.79 (20) deep 1-7/8-12UN-2; 0.79 (20) deep Max Tightening Torque 31 lb-ft (42 Nm) 48 lb-ft (66 Nm) 243 lb-ft (330 Nm), 1, 4) Case Drain Ports ( 1 plugged) All IO /4-16UNF lb-ft (160 Nm) 2 Pilot Pressure Port All IO /16-20UNF-2; 0.45 (11.5) deep 29 lb-ft (40 Nm) 1) Primary dimensions for pump apply for series -52 and -53 as seen above. 2) ocation of service ports and are turned 180 for counter-clockwise rotation. 3) Metric fixing thread is a deviation from standard. 4) Only for -53 series.

20 A10V60/63 1) Dimensions: DR - Hydraulic Pressure Controller Mounting Flange C, Clockwise Rotation 2), -52 eries A10V (60/63)DR/52R-PC61N00 Port plate 2) 61/11 Variable Displacement Pump A10V, eries 52/53 Flange IO DIA 4.00 (Ø101.6) 0.37 (9.5) 1.57 (4.0) max (220.5) 4.61 (117 ) 5.39 (137) (14.3) 3.42 (87) 2.99 (78) 0.59 (15 ) 8.19 (208) 5.75 (146) 6.77 (172 ) View Port plate 2) 64 View 3.06 (77.8) DIA 1.97 (Ø50) 0.98 (Ø25) 2.06 (52.4) 1.67 (42.9) 1.03 (26.2) 1.30 (33) 1.81 (46) 2-1/2-12UN (33) 1.81 (46) 1-5/16-12UN-2 1) Primary dimensions for pump apply for series -52 and -53 as seen above. 2) ocation of service ports and are turned 180 for counter-clockwise rotation.

21 Variable Displacement Pump A10V, eries 52/53 A10V60/63 1) Dimensions: DR - Hydraulic Pressure Controller Mounting Flange C, Clockwise Rotation 2), -52 eries A10V (60/63)DR/52R-PCxxN00 Port plate 2) 62/12 Flange IO (12.7) 1.57 (40) max (220.5) 4.61 (117 ) View Y DIA 4.00 (Ø101.6 ) DIA 1.97 (Ø50) 3.06 (77.8) Y Z 0.59 (15 ) 7.93 (201.5) 9.43 (239.5) 1.67 (42.9) Mounting Flange D 1), Clockwise Rotation 2), -52 eries A10V (60/63)DR/52R-PDxxN (52.4) 0.98 (Ø25) 1.11 (26.2) 2.83 (72) 2.83 (72) A10V60/63- D Mounting Flange View Y Flange IO (12.7) 1.57 (40) max (220.5) 4.61 (117 ) 2.83 (72) 2.83 (72) Z DIA 5.00 (Ø127 ) 0.59 (15 ) 7.93 (201.5) 9.43 (239.5) 1.67 (42.9) DIA 1.97 (Ø50) 3.06 (77.8) Y 5.41 (137.4) 5.83 (148) (78.5) (78) 3.43 (87) 1) Primary dimensions for pump apply for series -52 and -53 as seen above. 2) ocation of service ports and are turned 180 for counter-clockwise rotation (114.5) 5.75 (146)

22 A10V60/63 1) Dimensions: DR - Hydraulic Pressure Controller Mounting Flange D, Clockwise Rotation 2), -53 eries A10V (60/63)DR/53R-PDxxN00 Port plate 2) 61/ (12.7) 0.25 (6.3) Flange IO DIA 5.00 (Ø127) 0.59 (15) 4.55 (115.5) 1.54 (39) 1 Variable Displacement Pump A10V, eries 52/53 max (220.5) 8.19 (208) View Z View Z 5.51 (140) 4.37 (111) 0.55 (14) 4.51 (114.5) (77.5) (114.5) 5.75 (146) 5.91 (150) View 3.11 (7 9) 5.75 (146) 3.46 (88) 3.50 (89) Mounting Flange D, Clockwise Rotation 2), -53 eries A10V (60/63)DR/53R-PDxxN00 Port plate 2) 62/12 max (220.5) 4.55 (115.5) 0.50 (12.7) 1.54 (39) 0.25 (6.3) 1 Flange IO (52.4) (Ø25) (52.4) 0.98 (Ø25) 1.11 (26.2) 1.11 (26.2) DIA 1.97 (Ø50) 3.06 (77.8) 1.67 (42. 9) 1.30 (33) View Y 1.81 (46) DIA 0.98 (Ø25) 2.06 (52.4) 1.03 (26.2) DIA 5.00 (Ø127) 0.59 (15) 7.93 (20 1.5) 9.43 (239.5) 1.69 (42.9) DIA 1.97 (Ø50) 3.06 (77.8) 1) Primary dimensions for pump apply for series -52 and -53 as seen above. 2) ocation of service ports and are turned 180 for counter-clockwise rotation. Y 2.83 (72) 2.83 (72) Z

23 Variable Displacement Pump A10V, eries 52/53 A10V60/63 1) Dimensions: DR - Hydraulic Pressure Controller Mounting Flange C, Clockwise Rotation 2), -53 eries A10V (60/63)DR/53R-PCxxN00 Port plate 2) 61/11 max (220.5) 4.55 (115.5) 1 Flange IO DIA (Ø ) (208.2) 5.53 (140.4) 4.37 (111) (77.5) (146) 6.77 (172 ) 3.11 (7 9) (89) 3.46 (88) DRG / DFR / DFR1 3) - Hydraulic Controller 1) DRF 4) / DR 3) 4) A( )D(/G) 4) - Hydraulic Controller 1) Remote Pressure Control/ Pressure and Flow Clockwise Rotation 2), -52 eries Pressure, Flow and Power Control Clockwise Rotation 2), -53 eries max (220.5) 5.93 (150.5) (137) 4.76 (121) 2.56 (65) (247) 5.91 (15 0) 5.51 (140) 5.04 (128) 4.88 (124) 2.56 (65) 1 2 1) Primary dimensions for pump apply for series -52 and -53 as seen above and on previous pages. 2) ocation of service ports and are turned 180 for counter-clockwise rotation. 3) DFR1/DR; Pressure and flow control with blocked bleed down orifice. 4) Only for -53 series.

24 A10V60/63 Dimensions: Drive hafts and Port Dimensions Variable Displacement Pump A10V, eries 52/53 K - Parallel Keyed haft 1.25 diameter; 5/16 sq. key IO (C) - plined haft 1.25" major dia.14t 12/24 DP 4) AE J (C) R - plined haft 1.25" major dia.14t 12/24 DP 4)5) AE J (C) DIA 1.25 (35.3) (ø31.75) 0.12 (3) 5/16-18UNC (19 ) 1.87 (47.5) 1.63 ( 41. 3) 2.18 (55.4) DIA 1.37 (ø34.91) (7.94) 5/16-18UNC (47.5) 0.75 (19) 0.20 (5 ) (55.4) 5/16-18UNC-2 Usable shaft length 0.75 (19 ) 0.20 (5) 1.50(38) 2.18 (55.4) U - plined haft 1.0" major dia.15t 16/32 DP 4) AE J (-) W - plined haft 1.0" major dia.15t 16/32 DP AE J (-) 4) 5) Q - Full plined haft 7/8" major dia.13t 16/32 DP 4)5) AE J () 1/4-20UNC (33. 1) 0.63 (16) 0.20 (5 ) 0.98 (25) 1.81 (45. 9) 1/4-20UNC-2 Usable shaft length 0.63 (16 ) 0.20 (5) 1.14 (29) 1.81 (45.9) 1/4-20UNC-2 Usable shaft length 0.63 (16 ) 0.20 (5) 0.98 (25) 1.61 (41) Ports Outlet Port, AE Flange (code 61) Inlet Port, AE Flange Outlet Port, AE Flange (code 61) Inlet Port, AE Flange Outlet Port; Threaded Inlet Port; Threaded Port Code 61/62 tandard AE J518; IO 68 11/12 AE J5183) ; DIN IO ize 1.0"; 3/8-16UNC-2; 0.75 (19) deep 2.0"; 1/2-13 UNC-2; 0.87 (22) deep 1.0"; M10 x 1.5; 17 deep 2.0"; M12 x 1.75; 20 deep 1-5/16"-12UN-2; 0.79 (20) deep 2-1/2"-12UN-2; 0.87 (22) deep Max Tightening Torque 31 lb-ft (42 Nm) 48 lb-ft (66 Nm) 243 lb-ft (330 Nm), 1, 4) Case Drain Ports ( 1 plugged) All IO /8-14UNF-2; 0.51 (13) deep 116 lb-ft (160 Nm) 2 Pilot Pressure Port All IO /16-20UNF-2; 0.45 (11.5) deep 29 lb-ft (40 Nm) 1) Primary dimensions for pump apply for series -52 and -53 as seen above and on previous pages. 2) ocation of service ports and are turned 180 for counter-clockwise rotation. 3) Metric fixing thread is a deviation from standard. 4) ANI 92.1a, 30 pressure angle, flat root, side fit, tolerance class 5. 5) plines according to ANI 92.1a, run out of spline is a deviation from standard.

25 Variable Displacement Pump A10V, eries 52/53 Through Drives: Permissible moment of inertia izes m1 kg (lbs) 18 (8) 18 (40) 22 (49) 22 (49) 1 mm (ins) 95 (3.74 ) 100 (3.94 ) 100 (3.94 ) Axial piston unit A10V0 can be supplied with a through drive, as shown in the ordering code on pages 8 and 9. The type of through drive is determined by codes (K01-K15). If the combination pump is not mounted in the factory, the simple type code is sufficient. Order the coupling kit separately. Included in the kit are: Coupling sleeve, seals and bolts. Combination Pumps: y mounting combination pumps circuits independent of each other are available for use. 1. If the combination pump consists of two A10V pumps and if these are to be delivered ready assembled, then the two types codes are to be combined with a +. Ordering Example: A10V45DR/52R-PC62K04 + A10V45DFR/52R-PC62N00 2. If a gear pump or radial piston pump is to be mounted in the factory as a second pump. It contains a list of the various pump combinations together with the type code of the first pump.

26 Unit Dimensions of Combination Pumps: Variable Displacement Pump A10V, eries 52/53 A10V( )0 + A10V( )0 Pump 1 A10V/45 A10V/60 A10V/63 (Dimensions mm) A1 A2 A3 A4 A1 A2 A3 A4 A1 A2 A3 A4 Pump 2 A10V A10V A10V Dimensions of Through Drives: K01 Flange AE 82-2 (AE A, 2-hole) for mounting of external gear pump G2 or an A10V10, A10V18 - U haft. Order K01 coupling separately to mate to a 5/8 dia. 9T-tooth shaft. Omitted for NG28 A 3 A 2 45 A 4.19 (10 6.5) DIA (ø ) A 4 Omitted for NG28 to mounting flange A (10 ) izes A1 mm (in.) A2 mm (in.) A3 mm (in.) A (9.21 ) 10.7 (0.42 ) 53 (2.09 ) 6-M10-1.5, (16 deep) 60/ (10.01 ) 9.5 (0.37 ) 59 (2.32 ) 6-M10-1.5, (16 deep)

27 Variable Displacement Pump A10V, eries 52/53 Dimensions of Through Drives (continued): K52 Flange AE 82-2 (AE A, 2-hole) for mounting of an A10V10, A10V18 - shaft or an A10V28 - U shaft. Order K01 coupling separately to mate to a 3/4 dia. 11T-tooth shaft. Omitted for NG28 A 4 A 3 45 A DIA (ø ) A 5 Omitted for NG28 to mounting flange A 2 A (10 ) izes A1 mm (in.) A2 mm (in.) A3 mm (in.) A (9.21 ) 39.4 (1.55 ) 53 (2.09 ) 6-M10-1.5, (16 deep) 60/ (10.01 ) 39.4 (1.55 ) 59 (2.32 ) 6-M10-1.5, (16 deep) K68 Flange AE (AE, 2 hole) for mounting an A10V45 - U shaft or an A10V28 - shaft. Order K68 coupling separately to mate to a 7/8 dia. 13T-tooth shaft. Omitted for NG28, 45 A 4 A 3 45 A 5.75 (146) (ø101.6 ) DIA A 5 Omitted for NG28, 45 to mounting flange A 2 A (10 ) izes A1 mm (in.) A2 mm (in.) A3 mm (in.) A (9.21 ) 42.4 (1.67 ) 18 (0.71 ) 2-M , (18 deep) 60/ (10.04 ) 42.4 (1.67 ) 18 (0.71 ) 2-M , (18 deep)

28 Dimensions of Through Drives (continued): Variable Displacement Pump A10V, eries 52/53 K04 Flange AE (AE, 2 hole) for mounting an A10V45 - shaft or an A10V60/63 - U haft. Order K04 coupling separately to mate to a 1 dia. 15T-tooth shaft. Omitted for NG45 A 4 A 3 45 A 5.75 (146) DIA (ø101.6 ) A 5 A 2 A (10 ) izes A1 mm (in.) A2 mm (in.) A3 mm (in.) A (9.02 ) 48 (1.88 ) 19 (0.74 ) 2-M , (18 deep) 60/ (10.04 ) 47.4 (1.87 ) 18.4 (0.72 ) 2-M , (18 deep) K15 Flange AE (AE C, 4 hole) for mounting an A10V60/63 D pilot pump with an -shaft. Order K15 coupling kit separately, for mating with a 1-1/4 dia.14ttooth spline shaft. A A 4 A (114.5) DIA (ø127 ) Omitted for NG45 to mounting flange 4.51 (114.5) A to mounting flange (13.4) A 1 izes A1 mm (in.) A3 mm (in.) A4 mm (in.) A5 60/ (10.04 ) 8 (0.31 ) 59 (2.32 ) 2-M , (16 deep)

29 Variable Displacement Pump A10V, eries 52/53 Installation Instructions: General The axial piston unit must be filled with hydraulic fluid and air bled during commissioning and operation. This must also be observed following a longer standstill as the axial piston unit empty via the hydraulic lines. elow-reservoir Installation (tandard) elow-reservoir installation means the axial piston unit is installed outside of the reservoir below the minimum fluid level. 1 2 a min a min Especially with the installation position pump shaft upwards or pump shaft downwards, attention must be paid to completely filling and air bleeding the pump since there is a risk of dry running. 1 h t min h t min 1 The case drain fluid in the case interior must be directed to the reservoir via the highest case drain port (, 1, 2 ). For combinations of multiple units, make sure that the respective case pressure in each unit is not exceeded. In the event of the pressure differences at the drain ports of the units, the shared drain line must be changed so that the minimum permissible case pressure of all connected units is not exceeded in any situation. If this is not possible, separate drain lines must be laid. To achieve favorable noise values, decouple all connecting lines using elastic elements and avoid above reservoir installation. In all operating conditions, the suction line and the case drain line must flow into the reservoir below the minimum fluid level. The permissible suction height hѕ max = in (800 mm). The minimum suction pressure at port must also not fall below 12 psi (0.8 bar) absolute during operation h t min Installation position Air bleed Filling ) ) Only series 53 Key on following page a min h t min 1 a min Installation Position: ee the following examples 1 thru 12 for proper plumbing of hydraulic lines for various pump installations. Installation positions 1 and 3 are the recommended conditions most favorable for a long extended life of the pump.

30 Installation Instructions: Variable Displacement Pump A10V, eries 52/53 Inside-reservoir Installation Above-reservoir installation Inside-reservoir Installation installation means the pump is Installation Above-reservoir instructions installation means the cont.: axial piston unit is installed Inside-reservoir within installation the minimum means the reservoir pump is installed fluid level. within installation means the axial installed above the minimum fluid level of the reservoir. the minimum reservoir fluid level. piston Above-reservoir unit is installed above the minimum fluid Axial piston units with electrical components To prevent the installation axial piston unit from draining, a height Inside-reservoir Axial piston units Installation with electrical components (e.g. electric level difference of the reservoir. he To prevent the axial piston (e.g. electric control, sensors) may not be installed Above-reservoir installation min of at means least 0.98 the in axial (25 piston mm) is unit required in Inside-reservoir control, sensors) installation may not means be installed the pump in is a installed reservoir within below the unit installed installation from above draining, the position minimum a 6. height fluid level difference of the reservoir. he min of the minimum in fluid a level. reservoir reservoir below fluid level. the fluid level. Observe the maximum permissible suction height at To least prevent 0.98 the axial in (25 piston mm) unit is from required draining, in a height installation Axial piston units with electrical components (e.g. electric h difference max = in (800 mm). he min of at least 0.98 in (25 mm) is required in control, 9sensors) may not be installed in position 6. 10a reservoir below the installation A check position valve in 6. the case drain line is only permissible in fluid level. a individual cases. min a min Observe Observe the maximum the maximum permissible suction permissible height suction h max = in (800 mm). height h max = in (800 mm) A check valve in the case drain line is only permissible in 1 1 a min a individual A check cases. valve in the case drain line is only min h t min h t min permissible in individual cases F h t min h t min F h E min F 2 Installation position 1) Only series 53 h s max h t min h s max h t min a min a min Air bleed Filling 5 F, 1 (F) 6 F 1 (F) 7 1) F + 2 (F) 8 F + (F) F h s max h t min 1 h s max h t min a min a min 2 1 a min Installation position a min h t min h t min 1 Air bleed 1 a min a min Filling 9 1, 1 Installation 10 Air bleed 1 Filling, 1 position 11 1) 2 9 1, , ) uction uction port port 2 h t min h t min F 12 Filling / air bleeding +, 2, 1, 2 uction Case drain port port F Filling affle / Minimum (baffle air bleeding necessary plate) immersion depth (7.87 in, 1, 2 Case drain port ht min Minimum (200 mm)) necessary immersion depth (7.87 in (200 mm)) Minimum necessary spacing to reservoir base hmin Minimum necessary spacing to reservoir base h t min Minimum (3.94 necessary in (100 mm)) immersion depth (7.87 in (200 (3.94 mm)) in (100 mm)) Minimum necessary height needed to protect the hhe min min Minimum axial piston necessary unit spacing from height draining to reservoir needed (0.98 base to in (25 protect mm)). the axial (3.94 piston in (100 unit mm)) from draining (0.98 in (25 mm)) Maximum permissible suction height (21.50 in h E min Minimum (800 mm)) necessary height needed to protect the h max Maximum permissible suction height (21.50 in (800 mm)) axial piston unit from draining (0.98 in (25 mm)). amin When When designing the the reservoir, ensure adequate distance h max Maximum between distance permissible the between suction suction the line suction height and line the (21.50 and case the in case drain line. This (800 prevents mm)) the heated, return flow from being drawn directly a min When back from designing into being the suction drawn the reservoir, directly line. ensure back into adequate the suction distance line. between the suction line and the case