Axial piston variable pump A11V(L)O series 40

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1 xial piston variable pump 11V(L)O series 40 RE Issue: Replaces: izes 110 to 280 Nominal pressure 350 bar (5100 psi) Maximum pressure 420 bar (6100 psi) Open circuit Characteristics Variable axial piston pump of swashplate design for hydrostatic drives in open circuit. For use preferably in mobile applications Flow is proportional to the drive speed and displacement. The flow can be infinitely varied by adjusting the swashplate angle. The pump can work either self-priming or with a charge pump. pecial control devices program for mobile applications, with different control and regulation functions. The universal through drive is suitable for adding gear pumps and axial piston pumps up to the same size, i.e. 100 % through drive. Compact design High efficiency High power density Low noise level Contents Ordering code 2 Hydraulic fluids 5 haft seal ring 6 Charge pump (impeller) 6 Operating pressure range 7 Technical data 8 ower control 12 troke limiter 18 ressure control 22 Dimensions size Dimensions size Dimensions size Dimensions size Dimensions size Through drives dimensions 57 Overview of attachment options 60 Combination pumps 11V(L)O + 11V(L)O 61 Connector for solenoids 62 Installation instructions 63 roject planning notes 65 afety instructions 65 RE 92510/ , Bosch Rexroth G

2 2 11V(L)O series 40 xial piston variable pump Ordering code Ordering code V / xial piston unit 01 Variable swashplate design, nominal pressure 350 bar (5100 psi), maximum pressure 420 bar (6100 psi) 11V Operation mode ump, open circuit without charge pump O with charge pump LO ize (NG) 03 Geometric displacement cm in Control devices basic controller 1) ower control fixed setting LR Override electric-proportional negative control U = 12 V L3 U = 24 V L4 hydraulic-proportional, negative control L5 positive control L6 ummation power controller override hydraulic proportional, high pressure negative control with stop CR without stop R troke control 2) electric-proportional positive control U = 12 V E1 U = 24 V E2 hydraulic-proportional, Control pressure negative control Δp = 25 bar H3 positive control (365 psi) H4 ressure control with one-side swiveling fixed setting DR remote controlled hydraulically positive control DG dditional control: ressure control Without additional control (without symbol) ressure control with one-side swiveling fixed setting DR remote controlled hydraulically positive control DG dditional control: stroke control or unloading Without additional control (without symbol) troke control 4) electric-proportional positive control U = 12 V E1 U = 24 V E2 hydraulic-proportional, Control pressure negative control Δp = 25 bar H3 positive control (365 psi) H4 dditional control: Load sensing Without additional control (without symbol) Load sensing, internal pump pressure, fixed setting 0 Depressurized basic position and external control pressure supply Maximum swivel angle (V g max ) Without external control pressure supply (standard for power and pressure controllers) With external control pressure supply (integrated shuttle valve, standard for negative stroke control) B Minimum swivel angle (V g min ) With external control pressure supply (integrated shuttle valve, standard for positive stroke control) C 1) The basic controller (04) can be combined with at most two additional controllers (05, 06, 07) 2) The stroke control systems can be combined with either pressure controllers or load sensing controllers. combination of all three controllers is not possible. Bosch Rexroth G, RE 92510/

3 xial piston variable pump 11V(L)O series 40 Ordering code V / Connectors for solenoids 3) Without connector (without solenoid, only for hydraulic control) 0 DEUTCH - molded connector, 2-pin, without suppressor diode wivel angle sensor Without swivel angle sensor 0 With electric swivel angle sensor 4) (as per data sheet 95150) ower supply 5 V DC B ower supply 8 V - 32 V DC K eries 11 eries 4, index 0 40 Configuration of ports and fastening threads 12 Metric, all fastening threads according to DIN 13, all port threads with O-ring seal according to IO 6149 M NI, all fastening threads according to ME B1.1, all port threads with O-ring seal according to IO Direction of rotation With view on drive shaft clockwise R counter clockwise L ealing material FKM (fluor-caoutchouc) V Mounting flanges E J D E4 E J G3 Drive shaft (permissible input torque, see page 11) plined shaft NI B92.1a 1 3/4 in 13T 8/16 D T1 2 in 15T 8/16 D T2 2 1/4 in 17T 8/16 D T3 plined shaft DIN 5480 W45x2x21x9g 1 W50x2x24x9g 2 W60x2x28x9g 4 Working line port 17 E flange port, at side (45 right), E flange port at bottom 1 Rotary group version Noise-optimized for n = 1500/1800 rpm, only for version without charge pump E Version with charge pump = vailable = On request = Not available 3) Connectors for other electric components may deviate 4) lease contact us if the swivel angle sensor is used for control RE 92510/ , Bosch Rexroth G

4 4 11V(L)O series 40 xial piston variable pump Ordering code V / Through drives (for attachment options, see page 60) 19 Flange E J744 Hub for splined shaft 5) Diameter ttachment 6) Designation Diameter Designation () 3 5/8 in 9T 16/32D /4 in 11T 16/32D (B) B3 7/8 in 13T 16/32D 4 B34 1 in 15T 16/32D 5 B35 B5 7/8 in 13T 16/32D 4 B54 1 in 15T 16/32D 5 B (C) C3 1 1/4 in 14T 12/24D 7 C37 1 1/2 in 17T 12/24D 9 C39 C5 1 1/4 in 14T 12/24D 7 C (C) C4 1 1/4 in 14T 12/24D 7 C47 1 3/8 in 21T 16/32 D V8 C4V (D) D4 1 1/4 in 14T 12/24D 7 D47 1 3/8 in 21T 16/32 D V8 D4V8 1 3/4 in 13T 8/16D T1 D4T (E) E4 1 3/4 in 13T 8/16D T1 E4T1 2 in 15T 8/16D T2 E4T2 2 1/4 in 17T 8/16 D T3 E4T3 W60x2x28x9g 7) 4 E44 repared for through drive, with pressure-proof plugged cover U000 ensors 20 Without sensor 0 tandard / special version 21 tandard version 0 pecial version = vailable = On request = Not available Note Note the project planning notes on page 65! reservation: Up to 12 months as standard Up to 24 months long-term (state in plain text when ordering) 1) ccording to NI B92.1a 2) Mounting drillings pattern viewed from through drive with control at top 3) Hub N60x2x28x8H according to DIN 5480 Bosch Rexroth G, RE 92510/

5 xial piston variable pump 11V(L)O series 40 Hydraulic fluids 5 Hydraulic fluids The 11V(L)O variable pump is designed for operation with HL mineral oil according to DIN pplication instructions and requirements for hydraulic fluids should be taken from the following data sheets before the start of project planning: 90220: Hydraulic fluids based on mineral oils and related hydrocarbons 90221: Environmentally acceptable hydraulic fluids 90222: Fire-resistant, water-free hydraulic fluids (HFDR/HFDU) Viscosity and temperature of hydraulic fluids Notes on selection of hydraulic fluid The hydraulic fluid should be selected such that the operating viscosity in the operating temperature range is within the optimum range (ν opt : see selection diagram). Note t no point of the component may the temperature be higher than 115 C (240 F). The temperature difference specified in the table is to be taken into account when determining the viscosity in the bearing. If the above conditions cannot be maintained due to extreme operating parameters, please contact the responsible member of staff at Bosch Rexroth. Viscosity Temperature Comment Cold start ν max 1600 mm 2 /s (ν max 7400 U) θ t -25 C (-13 F) 1) t 3 min, without load (20 bar (290 psi) p 50 bar (725 psi)), n 1000 rpm ermissible temperature difference ΔT 25 K (45 F) between axial piston unit and hydraulic fluid Warm-up phase ν < 1600 to 400 mm 2 /s (ν < 7400 to 1850 U) Operating phase hort-term operation ν = 400 to 10 mm 2 /s (ν = 1850 to 60 U) ν opt = 36 to 16 mm 2 /s (ν opt = 170 to 74 U) ν min 7 mm 2 /s (50 U) θ = -40 C to -25 C (θ = -40 F to -13 F) θ = -25 C to +110 C (θ = -13 F to +230 F) at p 0.7 p nom, n 0.5 n nom and t 15 min This corresponds, for example on the VG 46, to a temperature range of +5 C (41 F) to +85 C (185 F) (see selection diagram) measured at port T Note the permissible temperature range of the shaft seal (ΔT = approx. 5 K (9 F) between the bearing/shaft seal and port T) Range of optimum operating viscosity and efficiency t < 3 min, p < 0.3 p nom election diagram Maximum permissible viscosity for cold start [mm 2 /s] [U] Warm-up phase VG 22 VG 32 VG 68 VG 46 VG 100 Range of optimum operating viscosity v opt Optimum efficiency Continuous operation Viscosity v Minimum permissible viscosity for short-term operation Minimum permissible temperature for cold start Temperature θ [ C] [ F] 1) t temperatures below -25 C (-13 F) an NBR shaft seal is required (permissible temperature range -40 C to +90 C (-40 F to +194 F)) RE 92510/ , Bosch Rexroth G

6 6 11V(L)O series 40 xial piston variable pump haft seal ring Filtration of the hydraulic fluid Finer filtration improves the cleanliness level of the hydraulic fluid, which increases the service life of the axial piston unit. cleanliness level of at least 20/18/15 is to be maintained according to IO t very high hydraulic fluid temperatures (90 C (195 F to maximum 115 C (240 F)), a cleanliness class of at least 19/17/14 according to IO 4406 is necessary. lease contact us if the above classes cannot be observed. haft seal ring The FKM shaft seal ring may be used for leak temperatures from -25 C (-13 F) to +115 C (240 F). Note For applications below -25 C (-13 F) an NBR shaft seal is required (permissible temperature range -40 C (-40 F) to +90 C (+195 F); ordering code digit 14, K). lease contact us. Charge pump (impeller) The charge pump is a circulating pump with which the 11VLO is filled and therefore can be operated at higher speeds. This also simplifies cold starting at low temperatures and high viscosity of the hydraulic fluid. Externally increasing the inlet pressure is therefore unnecessary in most cases. Charging the reservoir with compressed air is not permissible. M Vg max Vg min M T 1 T 2 T 3 Bosch Rexroth G, RE 92510/

7 xial piston variable pump 11V(L)O series 40 Operating pressure range 7 Operating pressure range ressure at working line port Definition Nominal pressure p nom 350 bar (5100 psi) absolute The nominal pressure corresponds to the maximum design pressure. Maximum pressure p max 420 bar (6100 psi) absolute The maximum pressure corresponds the maximum operating pressure ingle operating period 10 s within the single operating period. The sum of the single operating Total operating period 300 h periods must not exceed the total operating period. Minimum pressure p abs (High-pressure side) Minimum pressure on the high-pressure side () which is required in order to prevent damage to the axial piston unit. The minimum pressure depends on the rotational speed and the swivel angle (see diagram). Rate of pressure change R max bar/s ( psi/s) Maximum permissible rate of pressure build-up and pressure reduction during a pressure change over the entire pressure range. ressure at suction port (Inlet) Version without charge pump Minimum pressure p min Maximum pressure p max Version with charge pump Minimum pressure p min 0.8 bar (12 psi) absolute 30 bar (435 psi) absolute 0.7 bar (10.5 psi) absolute Minimum pressure at suction port (inlet) that is required in order to avoid damage to the axial piston unit. The minimum pressure depends on the speed and displacement of the axial piston unit. Maximum pressure p max 2 bar (30 psi) absolute Drain pressure at the port T 1, T 2, T 3 Maximum pressure p L max 4 bar (60 psi) absolute Maximum 1.2 bar (18 psi) higher than inlet pressure at port, but not higher than p L max. case drain line to the reservoir is required. Rate of pressure change R max Minimum pressure (high pressure side) p nom [bar] [psi] ressure p Δt Δp Time t ressure definition ingle operating period t 2 t 1 t n Maximum pressure p max Nominal pressure p nom p abs VO at n n nom 11VLO at n n max 11VO at n > n nom Displacement V g / V g max ressure p Minimum pressure (high pressure side) Time t Total operating period = t 1 + t t n Note Operating pressure range valid when using hydraulic fluids based on mineral oils. Values for other hydraulic fluids, please contact us. RE 92510/ , Bosch Rexroth G

8 8 11V(L)O series 40 xial piston variable pump Technical data Technical data Without charge pump (11VO) ize NG Displacement, geometric, per revolution V g max cm in V g min cm in Maximum rotational speed 1) 2) at V g max n nom min ) at V g V g max n max min Flow t n nom and V g max q v l/min gpm ower at n nom, V g max and Δp = 350 bar (5100 psi) kw hp Torque at V g max and Δp = 350 bar (5100 psi) 2) T Nm lb-ft Rotary stiffness 1 3/4 in 13T 8/16 D T1 c knm/rad drive shaft lb-ft/rad in 15T 8/16 D T2 c knm/rad lb-ft/rad /4 in 17T 8/16 D T3 c knm/rad 519 lb-ft/rad W45x2x21x9g 1 c knm/rad 242 lb-ft/rad W50x2x24x9g 2 c knm/rad lb-ft/rad W60x2x28x9g 4 c knm/rad 645 lb-ft/rad Moment of inertia rotary group J GR kgm lb-ft Maximum angular acceleration 4) α wheel/s² Case volume V L gal Weight (without through drive) approx. m kg lbs ) The values are applicable: for the optimum viscosity range from ν opt = 36 to 16 mm 2 /s (170 to 74 U) with hydraulic fluid on the basis of mineral oil 2) The values apply at absolute pressure p abs = 1 bar (15 psi) at suction port. 3) Maximum rotational speed (rotational speed limit) in the case of increasing the inlet pressure p abs at suction port and V g < V g max, see diagram on page 10. 4) The data are valid for values between the minimum required and maximum permissible speed. Valid for external excitation (e. g. diesel engine 2 to 8 times rotary frequency; cardan shaft twice the rotary frequency). The limiting value is only valid for a single pump. The load capacity of the connection parts must be considered. Bosch Rexroth G, RE 92510/

9 xial piston variable pump 11V(L)O series 40 Technical data 9 With charge pump (11VLO) ize NG Displacement, geometric, per revolution V g max cm in V g min cm in Maximum rotational speed 1) 2) at V g max n nom min ) at V g V g max n max min Flow t n nom and V g max q v l/min gpm ower at n nom, V g max and Δp = 350 bar (5100 psi) kw hp Torque at V g max and Δp = 350 bar (5100 psi) 2) T Nm lb-ft Rotary stiffness 1 3/4 in 13T 8/16 D T1 c knm/rad drive shaft lb-ft/rad in 15T 8/16 D T2 c knm/rad lb-ft/rad /4 in 17T 8/16 D T3 c knm/rad 519 lb-ft/rad W50x2x24x9g 2 c knm/rad lb-ft/rad W60x2x28x9g 4 c knm/rad 645 lb-ft/rad Moment of inertia rotary group J GR kgm lb-ft Maximum angular acceleration 4) α wheel/s² Case volume V L gpm Weight (without through drive) approx. m kg lbs ) The values are applicable: for the optimum viscosity range from ν opt = 36 to 16 mm 2 /s (170 to 74 U) with hydraulic fluid on the basis of mineral oil 2) The values apply at absolute pressure p abs = 1 bar (15 psi) at suction port. 3) Maximum rotational speed (rotational speed limit) in the case of increasing the inlet pressure p abs at suction port and V g < V g max, see diagram on page 10. 4) The data are valid for values between the minimum required and maximum permissible speed. Valid for external excitation (e. g. diesel engine 2 to 8 times rotary frequency; cardan shaft twice the rotary frequency). The limiting value is only valid for a single pump. The load capacity of the connection parts must be considered. RE 92510/ , Bosch Rexroth G

10 10 11V(L)O series 40 xial piston variable pump Technical data Maximum permissible rotational speed (rotational speed limit) (p abs = inlet pressure [bar (psi)]) peed n/nnom p s abs = 0.8 (12) p s abs = 1.2 (18) p s abs = 1.0 (15) Displacement V g / V g max ermissible radial and axial forces of the drive shafts Determining the operating characteristics Flow Torque ower q v = q v = T = T = = = V g n η v 1000 V g n η v 231 V g Δp 20 π η mh V g Δp 24 π η mh 2 π T n q v Δp = η t 2 π T n q v Δp = η t Key V g = Displacement per revolution [cm 3 (in 3 )] Δp = Differential pressure [bar (psi)] n = Rotational speed [rpm] η v = Volumetric efficiency η mh = Mechanical-hydraulic efficiency η t = Total efficiency (η t = η v η mh ) [l/min] [gpm] [Nm] [lb-ft] [kw] [hp] ize NG Drive shaft 1 3/4 in W45 1 3/4 in 2 in W50 1 3/4 in 2 in W50 1 3/4 in 2 in W50 2 1/4 in W60 Maximum radial force at distance a (from shaft collar) F q max a N lb mm in F q a Maximum axial force F ax + + F ax max N lb F ax max N lb Note Theoretical values, without efficiency and tolerances; values rounded. Operation above the maximum values or below the minimum values may result in a loss of function, a reduced service life or in the destruction of the axial piston unit. We recommend testing the loads by means of experiment or calculation / simulation and comparison with the permissible values. pecial requirements apply in the case of belt drives. lease contact us. Transport and storage θ min -50 C (-58 F) θ opt = +5 C (+41 F) to +20 C (+68 F) Bosch Rexroth G, RE 92510/

11 11V(L)O series 40 xial piston variable pump Technical data xial piston variable pump 11V(L)O series 40 Technical data 11 ermissible input and through-drive torques ize NG Torque at V g max and Δp = 350 bar (5100 psi) 1) T max Nm lb-ft Input torque at drive shaft, maximum 2) T1 1 3/4 in T E max Nm lb-ft T2 2 in T E max Nm lb-ft T3 2 1/4 in T E max Nm 4380 lb-ft W45 T E max Nm 2190 lb-ft 2 W50 T E max Nm lb-ft W60 T E max Nm 5780 lb-ft 4263 Maximum through-drive torque T D max Nm lb-ft Distribution of torques T 1 T 2 T E 1 st pump 2 nd pump T 3 T D Torque at 1 st pump T 1 Torque at 2 nd pump T 2 Torque at 3 rd pump T 3 Input torque T E = T 1 + T 2 + T 3 T E < T E max Through-drive torque T D = T 2 + T 3 T D < T D max External control pressure supply (ordering code digit 08 B and C) Control systems with external control pressure supply need a flow appropriate to the adjustment time and size. ize Maximum flow [l/min (gpm)] (2.64) (3.43) (3.70) (4.49) (5.81) 1) Efficiency not considered 2) For drive shafts free of radial force RE 92510/ , Bosch Rexroth G

12 12 11V(L)O series 40 xial piston variable pump ower control ower control LR ower controller, fixed setting The power control regulates the displacement of the pump depending on the operating pressure so that a given drive power is not exceeded at constant drive speed. The precise control with a hyperbolic control characteristic, provides an optimum utilization of available power. The operating pressure acts on a rocker via a measuring piston moved together with the control. n externally adjustable spring force counteracts this, it determines the power setting. The depressurized basic position is V g max. If the operating pressure exceeds the set spring force, the control valve will be actuated by the rocker and the pump will swivel back from the basic position V g max toward V g min. Here, the leverage at the rocker may be shortened and the operating pressure may rise in the same relation as the displacement is reduced (p B V g = constant; p B = operating pressure; V g = displacement). The hydraulic output power (characteristic LR) is influenced by the efficiency of the pump. etting range for beginning of control 50 bar (725 psi) to 350 bar (5100 psi). When ordering, state in plain text: Drive power [kw] Drive speed n [rpm -1 ] Maximum flow q V max [l/min] lease contact us if you need a power diagram. chematic LR M Characteristic: LR 350 bar (5100 psi) Operating pressure pb [bar] Vg max M T 1 T 2 T 3 Vg min 50 bar (725 psi) V g min displacement V g max Bosch Rexroth G, RE 92510/

13 xial piston variable pump 11V(L)O series 40 ower control 13 L3/L4 ower controller, electric-proportional override (negative control) control current acts against the adjustment spring of the power control via a proportional solenoid. The mechanically adjusted basic power setting can be reduced by means of different control current settings. Increasing control current = reduced power. If the pilot control signal is variably controlled via a load limiting control, the power draw of all consumers is adjusted to the power draw possible for the diesel engine (e.g. electronic load limiting control LLC (data sheet 95310) in BOD controller RC2-2). Technical data, solenoid L3 L4 Voltage 12 V (±20 %) 24 V (±20 %) Control current Beginning of control 400 m 200 m End of control 1200 m 600 m Limiting current Nominal resistance (at 20 C (68 F)) 5.5 Ω 22.7 Ω Dither frequency 100 Hz 100 Hz Duty cycle 100 % 100 % Type of protection: see connector version page 62 When ordering, state in plain text: Drive power [kw (hp)] at beginning of control Control current I [m] at drive power [kw (hp)] Drive speed n [min -1 (rpm)] Maximum flow q V max [l/min (gpm)] Effect of power override through current increase or de-energized operating condition Operating pressure pb [bar] V g min displacement V g max Note De-energized operating condition In operating condition L3 de-energized (jump 400 to 0 m): ower increase by a factor of 2 of the table values. In operating condition L4 de-energized (jump 200 to 0 m): ower increase by a factor of 1 of the table values. chematic L3/L4 M Vg max Vg min M T 1 T 2 T 3 Reduction of power by control current to the proportional solenoids with L3 1) ower reduction/control current [kw (hp)/100 m] peed [rpm] ize (8.2) 9.2 (12.3) 11.0 (14.7) (9.9) 11.1 (14.9) 13.3 (17.8) (11.3) 12.6 (16.9) 15.1 (20.2) (12.6) 14.1 (18.9) 16.9 (22.7) (15.3) 17.1 (22.9) 20.5 (27.5) Reduction of power by control current to the proportional solenoids with L4 1) ower reduction/control current [kw (hp)/100 m] peed [rpm] ize (16.5) 18.5 (24.8) 22.1 (29.6) (19.8) 22.2 (29.8) 26.6 (35.7) (22.5) 25.2 (33.8) 30.2 (40.5) (25.3) 28.4 (38.1) 34.0 (45.6) (30.7) 34.4 (46.1) 41.2 (55.3) 1) Values in the tables are reference points. Determination of the exact power override on request. RE 92510/ , Bosch Rexroth G

14 14 11V(L)O series 40 xial piston variable pump ower control L5 ower controller, hydraulic-proportional override (negative control) pilot pressure acts against the adjustment spring of the power control via a valve. The mechanically adjusted basic power setting can be reduced by means of different pilot pressure settings. Increasing pilot pressure = reduced power. Maximum permissible pilot pressure p t max = 100 bar (1450 psi) If the pilot pressure signal is adjusted by a load limiting control, the power reduction of all consumers is reduced to match the available power from the diesel engine. Reduction of power by control current at port L5 chematic L5 M L5 ower reduction/control current [kw (hp)/bar (psi)] peed [rpm] ize (3.1) 3.5 (4.7) 4.1 (5.5) (3.8) 4.2 (5.6) 5.0 (6.7) (4.3) 4.8 (6.4) 5.8 (7.8) (4.8) 5.4 (5.9) 6.5 (8.7) (5.9) 6.6 (8.9) 7.9 (10.6) Vg max Vg min Values in the tables are reference points. Determination of the exact power override on request. tate in plain text in the order: Drive power [kw (hp)] at beginning of control ilot pressure p st [bar (psi)] in L5 at drive power [kw (hp)] Drive speed n [min -1 (rpm)] Maximum flow q V max [l/min (gpm)] Effect of power override through pilot pressure increase Operating pressure pb [bar] M T 1 T 2 T 3 V g min displacement V g max Bosch Rexroth G, RE 92510/

15 xial piston variable pump 11V(L)O series 40 ower control 15 L6 ower controller, hydraulic-proportional override (positive control) pilot pressure acts together with the adjustment spring of the power control via a valve. The mechanically adjusted basic power setting can be increased by means of different pilot pressure settings. Increasing pilot pressure = increased power. Maximum permissible pilot pressure p t max = 100 bar (1450 psi) If the pilot pressure signal is adjusted by a load limiting control, the power increase of all consumers is increased to match the available power from the diesel engine. ower increase by pilot pressure at port L6 chematic L6 L6 M ower increase/pilot pressure [kw (hp)/bar (psi)] peed [rpm] ize (3.2) 3.6 (4.8) 4.3 (5.8) (3.9) 4.3 (5.8) 5.2 (7.0) (4.4) 4.9 (6.6) 5.9 (7.9) (5.0) 5.6 (7.5) 6.7 (9.0) (6.0) 6.8 (9.1) 8.1 (10.9) Vg max Vg min Values in the tables are reference points. Determination of the exact power override on request. tate in plain text in the order: Drive power [kw (hp)] at beginning of control ilot pressure p st [bar (psi)] in L6 at drive power [kw (hp)] Drive speed n [min -1 (rpm)] Maximum flow q V max [l/min (gpm)] Effect of power override through pilot pressure increase Operating pressure pb [bar] M T 1 T 2 T 3 V g min displacement V g max RE 92510/ , Bosch Rexroth G

16 16 11V(L)O series 40 xial piston variable pump ower control CR ummation hp-control of two power-controlled pumps, high-pressure-related override (with stop) With two pumps of the same size working in different circuits, the CR controller limits the overall power. The CR works like the normal LR with a fixed maximum power setting along the power hyperbola. The high-pressure-related override reduces the power setpoint in dependence on the operating pressure of the other pump. That happens proportionally below the beginning of control and is blocked by a stop when the minimum power is reached. Here, the CR port of the one pump has to be connected to the M port of the other pump. The maximum power of the first pump is reached when the second pump is working at idle when depressurized. When defining the maximum power, the idle power of the second pump has to be taken into account. The minimum power of each pump is reached when both pumps are working at high pressure. The minimum power usually equates to 50 % of the total power. ower that is released by the pressure control or other overrides remains unconsidered. etting range for beginning of control 50 bar (725 psi) to 300 bar (4350 psi). When ordering, please specify separately for each pump: Maximum drive power max [kw (hp)] Minimum drive power min [kw (hp)] Drive speed n [rpm] Maximum flow q V max [l/min (gpm)] chematic CR M CR Vg max M T 1 T 2 T 3 Effect of power override of a pump with increasing pressure in the 2 nd pump Vg min Characteristic CR Operating pressure pb 300 bar (4350 psi) Operating pressure pb [bar (psi)] V g min displacement V g max bar (725 psi) V g min displacement V g max Bosch Rexroth G, RE 92510/

17 xial piston variable pump 11V(L)O series 40 ower control 17 R ummation hp-control of two power-controlled pump and a constant pump Together with the mounted fixed pump, the R controller on an 11V(L)O effects a limitation of the overall power. The R works like the normal LR with a fixed maximum power setting along the power hyperbola. The high-pressure-dependent override reduces the power specification in proportion to the operating pressure of the fixed pump. Here, port R of the 11V(L)O must be connected to the operating pressure of the fixed pump. The power of the controlled pump can then be reduced to zero in a borderline case. The maximum power of the controlled pump is reached when the fixed pump works at idle when depressurized. When defining the maximum power, the idle power of the fixed pump has to be taken into account. ower that is released by the pressure control or other overrides remains unconsidered. etting range for beginning of control 50 bar (725 psi) to 350 bar (5100 psi). tate in plain text in the order: Maximum drive power max [kw (hp)] Drive speed n [rpm] Maximum flow q V max [l/min (gpm)] ize of the fixed pump chematic R M R Vg max M T 1 T 2 T 3 Vg min Characteristic R 350 bar (5100 psi) Effect of power override of a pump with increasing pressure in the 2 nd pump Operating pressure pb [bar] 50 bar (725 psi) Operating pressure pb 50 bar (725 psi) V g min displacement V g max V g min displacement V g max RE 92510/ , Bosch Rexroth G

18 18 11V(L)O series 40 xial piston variable pump troke limiter troke limiter E1/E2 troke control, electric, proportional (positive control) With the electrical stroke limiter with proportional solenoid, the pump displacement is steplessly adjusted in proportion to the current via the magnetic force. Basic position without pilot signal is V g min, this includes the mechanically depressurized basic position V g min (see ordering code digit 08). With increasing control current the pump swivels to a higher displacement (from V g min to V g max ). The necessary control fluid is taken from the operating pressure or the external control pressure applied to port. If the pump is to be adjusted from the basic position V g min or from a low operating pressure, port must be supplied with an external control pressure of at least 30 bar (435 psi), maximum 50 bar (725 psi). Note If there is no external control pressure applied to, the version Maximum swivel angle (V g max ), without external control pressure supply must be ordered (see ordering code digit 08, ). Various BOD controllers with application software and amplifiers are available for controlling the proportional solenoids. Further information can also be found on the Internet at Technical data, solenoid E1 E2 Voltage 12 V (±20 %) 24 V (±20 %) Control current Beginning of control at V g min 400 m 200 m End of control at V g max 1200 m 1) 600 m 2) Limiting current Nominal resistance (at 20 C (68 F)) 5.5 Ω 22.7 Ω Dither frequency 100 Hz 100 Hz Duty cycle 100 % 100 % Type of protection: see connector version page 62 tate in plain text in the order: Drive speed n [rpm] Maximum flow q V max [l/min (gpm)] Minimum flow q V min [l/min (gpm)] ee circuit diagram on page 19 Characteristic E1/E Control current I [m] E1 400 E Displacement V g / V g max 1) Because of the control hysteresis, a control current of up to 1300 m may be required for the V g max position. 2) Because of the control hysteresis, a control current of up to 650 m may be required for the V g max position. Bosch Rexroth G, RE 92510/

19 xial piston variable pump 11V(L)O series 40 troke limiter 19 chematic E1/E2 huttle valve only included with ordering code digit 08 B and C M Vg max Vg min M T 1 T 2 T 3 RE 92510/ , Bosch Rexroth G

20 20 11V(L)O series 40 xial piston variable pump troke limiter H3 troke control, hydraulic-proportional, pilot pressure chematic H3 (negative control) With pilot-pressure-related control, the pump displacement H3 is adjusted in proportion to the pilot pressure applied at port H3. Basic position without pilot signal is V g max. This includes the mechanically depressurized basic position V g max (see ordering code digit 08, B). Maximum permissible pilot pressure p t max = 100 bar (1450 psi) djustment from V g max to V g min With increasing pilot pressure, the pump swivels to a smaller displacement. huttle valve only included with ordering code digit 08 B and C etting range for beginning of control (at V g max ) 5 bar (75 psi) to 10 bar (145 psi), standard is 10 bar (145 psi). M tate beginning of control in plain text in the order. The necessary control fluid is taken from the operating pressure or the external control pressure applied to port. Vg min If the pump is to be adjusted from the basic position V g min or from a low operating pressure, port must be supplied with an external control pressure of at least 30 bar (435 psi), maximum 50 bar (725 psi). Note If no external control pressure is applied to, the version Maximum swivel angle (V g max ), without external control pressure supply is to be ordered (see ordering code digit 08, ). Vg max M T 1 T 2 T 3 Characteristic H3 (negative) 35 (510) ilot pressure pt [bar (psi)] 30 (435) 25 (365) 20 (290) 15 (220) 10 (145) 5 (75) tandard Displacement V g / V g max Increase in pilot pressure V g max to V g min : Δp = 25 bar (365 psi) tate in plain text in the order: Beginning of control [bar] at V g max Bosch Rexroth G, RE 92510/

21 xial piston variable pump 11V(L)O series 40 troke limiter 21 H4 troke control, hydraulic-proportional, pilot pressure (positive control) With pilot-pressure-related control, the pump displacement is adjusted in proportion to the pilot pressure applied at port H4. Basic position is V g min. This includes the mechanically depressurized basic position V g min (see ordering code digit 08, C). Maximum permissible pilot pressure p t max = 100 bar (1450 psi) djustment from V g min to V g max With increasing pilot pressure the pump swivels to a larger displacement. etting range for beginning of control (at V g min ) 5 bar (75 psi) to 10 bar (145 psi), standard is 10 bar (145 psi). tate beginning of control in plain text in the order. The necessary control fluid is taken from the operating pressure or the external control pressure applied to port. If the pump is to be adjusted from the basic position V g min or from a low operating pressure, port must be supplied with an external control pressure of at least 30 bar (435 psi), maximum 50 bar (725 psi). chematic H4 huttle valve only included with ordering code digit 08 B and C M H4 Vg min Note If no external control pressure is connected to, the version Maximum swivel angle (V g max ), without external control pressure supply is to be ordered (see ordering code digit 08, ). Characteristic H4 (positive) 35 (510) ilot pressure pt [bar (psi)] 30 (435) tandard 25 (365) 20 (290) 15 (220) 10 (145) 5 (75) Vg max M T 1 T 2 T 3 Note! The spring feedback in the controller is not a security device. The controller can stick in an undefined position due to internal contamination (contaminated hydraulic fluid, abrasion or residual contamination from system components). s a result, the flow of the axial piston unit will no longer respond correctly to the operator's commands. Check whether the application on your machine requires additional safety measures, in order to bring the driven consumer into a safe position (immediate stop). If necessary, make sure that these are properly implemented Displacement V g / V g max Increase in pilot pressure V g min to V g max : Δp = 25 bar (365 psi) When ordering, state in plain text: Beginning of control [bar] at V g min RE 92510/ , Bosch Rexroth G

22 22 11V(L)O series 40 xial piston variable pump ressure control ressure control DR ressure controller with one-sided swiveling fixed setting The pressure controller limits the maximum pressure at the pump outlet within the control range of the variable pump. The variable pump only supplies as much hydraulic fluid as is required by the consumers. If the operating pressure exceeds the pressure setting at the pressure valve, the pump will regulate to a smaller displacement to reduce the control differential. Initial position in depressurized state: V g max etting range for beginning of control 50 bar (725 psi) to 350 bar (5100 psi), 350 bar (5100 psi) is standard. Characteristic DR chematic DR M Operating pressure pb [bar (psi)] 350 bar (5100 psi) Vg max M T 1 T 2 T 3 Vg min 50 bar (725 psi) 0 q V min flow q V [l/min (gpm)] q V max Hydraulic V g min stop The hydraulic V g min stop opens the valve outlet to the case drain chamber when a minimum position is reached, damping the controller and reducing overshoot. This can cause a connection from high pressure or external control pressure via the controller and the hydraulic V g min stop to the case drain chamber. When ordering, state in plain text: ressure setting p [bar] (psi) at pressure controller DR Bosch Rexroth G, RE 92510/

23 xial piston variable pump 11V(L)O series 40 ressure control 23 DR0 ressure control with load sensing The load sensing controller works as a load-pressure controlled flow controller and adjusts the displacement of the pump to the volume required by the consumer. The flow of the pump is then dependent on the cross section of the external measuring orifice (1), which is located between the pump and the consumer. Below the setting of the pressure controller and within the control range of the pump, the flow is not dependent on the load pressure. s a rule, the measuring orifice is a separately located load sensing directional valve (control block). The position of the directional valve spool determines the opening cross section of the measuring orifice and thus the flow of the pump. The load sensing controller compares pressure before and after the sensing orifice and keeps the pressure drop (differential pressure Δp) across the orifice and therefore the flow constant. If the differential pressure Δp at the measuring orifice rises, the pump is swiveled back (toward V g min ). If the differential pressure Δp drops, the pump is swiveled out (toward V g max ) until equilibrium at the measuring orifice is restored. Hydraulic V g min stop The hydraulic V g min stop opens the valve outlet to the case drain chamber when a minimum position is reached, damping the controller and reducing overshoot. This can cause a connection from high pressure or external control pressure via the controller and the hydraulic V g min stop to the case drain chamber. When ordering, state in plain text: ressure setting p [bar] (psi) at pressure controller DR Differential pressure Δp [bar (psi)] at load sensing controller 0 chematic DR0 1 Δp measuring orifice = p pump p consumer etting range for Δp 14 bar (200 psi) to 30 bar (435 psi) (please state in plain text) tandard adjustment 14 bar (200 psi) The stand-by pressure in zero-stroke operation (measuring orifice closed) is slightly higher than the Δp setting. M Characteristic: DR0 Vg min 350 (5100 psi) Operating pressure pb [bar (psi)] 14 (200 psi) 0 q V min flow q V [l/min (gpm)] q V max Vg max M T 1 T 2 T 3 1 The measuring orifice (control block) is not included in the scope of supply. RE 92510/ , Bosch Rexroth G

24 24 11V(L)O series 40 xial piston variable pump ressure control DG ressure control with one-sided deflection, hydraulically remote controlled (positive control) The remote controlled pressure control has a fixed-setting Δp value. separately connected pressure relief valve at port (1) enables the pressure control to be remotely controlled. etting range Δp 14 (200 psi) to 25 bar (365 psi) Recommended value 20 bar (290 psi) (standard) Control volume at : approx. 1.6 l/min (0.42 gpm) (static) at Δp 20 bar (290 psi) In addition a separately configured 2/2 directional valve (2) can be operated to start the pump with low operating pressure (standby pressure). Both functions can be used individually or in combination (see circuit diagram). The external valves are not included in the scope of supply. s a separate pressure relief valve (1) we recommend: For DBD.6, see data sheet Hydraulic V g min stop The hydraulic V g min stop opens the valve outlet to the case drain chamber when a minimum position is reached, damping the pressure controller and reducing overshoot. This can cause a connection from high pressure or external control pressure via the controller and the hydraulic V g min stop to the case drain chamber. Operating pressure p in bar (psi) (test pressure for DG) Differential pressure Δp in bar (psi) Drive speed n in rpm Maximum flow qv max in l/min (gpm) Note for setting remote controlled pressure control The setting value for the external pressure relief valve plus the differential pressure value at the pressure control valve determines the level of pressure control. Example: external pressure relief valve 330 bar (4800 psi) Differential pressure at pressure control valve 20 bar (290 psi) resulting pressure control with = 350 bar ( = 5100 psi) Characteristic DG 350 (5100) Operating pressure pb [bar (psi)] 14 (200) Δp pressure control valve 0 q V min flow q V [l/min (gpm)] q V max For function and description of pressure control DR, see page 22. chematic DG M (2) V g min (1) V g max M T 1 T 2 T 3 1 ressure-relief valve (not included in the scope of supply) 2 2/2 directional valve (not included in the scope of supply) Bosch Rexroth G, RE 92510/

25 Dimensions [mm (in)] xial piston variable pump 11V(L)O series 40 Dimensions size Dimensions size 110 LRDR0 ower controller with pressure controller, load sensing and with electric swivel angle sensor Without charge pump, clockwise rotation (7.09) 113 (4.45) 20 (0.79) 104 (4.09) T ( 0.48) 34 (1.34) (5.70) 1) 233 (9.17) 242 (9.53) (, T 3 ) 285 (11.22) 187 (7.36) ) (0.46) 1) T 3 Z (7.86) (6.36) (6.47) (4.00) (6.36) (7.86) Detail T (2.00) (0.81) 123 (4.84) 117 (4.60) (6.07) ø (DI ) Flange D4 E J (3.94) T (9.33) 27.8 (1.09) 57.2 (2.25) 62.3 (2.45) 88.9 (3.50) 25 (0.98) 11 (0.43) (4.86) (4.01) 93 (3.66) 6.8 (0.27) 1) M Detail W Detail Z W M T (4.72) M T 2 6 (0.24) 37 (1.46) (4.19)(T 3 ) 1) Center of gravity RE 92510/ , Bosch Rexroth G

26 26 11V(L)O series 40 xial piston variable pump Dimensions size 110 Dimensions [mm (in)] plined shaft DIN W45x2x21x9g ø132 (DI 5.19) 1) 2) M16 x 2 12 (0.47) 50 (1.97) 32 (1.26) ø55 (DI 2.17) 42 (1.65) 58 (2.28) orts - version M metric tandard ize 2) p max abs [bar (psi)] 3) tate 7) Working line port Fastening thread uction port (without charge pump) Fastening thread E J518 4) DIN 13 E J518 4) DIN 13 1 in M12 2; 18 deep 2 1/2 in M12 2; 18 deep 420 (6100) O 30 (435) O T 1 Drain port IO ) M33 2; 19 deep 10 (145) O 6) T 2 Drain port IO ) M33 2; 19 deep 10 (145) 6) T 3 Drain port IO ) M33 2; 19 deep 10 (145) 6) CR ilot signal (CR only) IO 6149 M14 1.5; 11.5 deep 420 (6100) O R ilot signal (R only) IO 6149 M14 1.5; 11.5 deep 420 (6100) O H3, H4 ilot signal (H3 and H4 only) IO 6149 M14 1.5; 11.5 deep 100 (1450) O L5, L6 Override power control (only with L5 and L6) IO 6149 M14 1.5; 11.5 deep 100 (1450) O ilot signal (0 and DG only) IO ) M14 1.5; 11.5 deep 420 (6100) O M Measuring, control pressure IO ) M14 1.5; 12 deep 420 (6100) M Measuring, pressure IO ) M14 1.5; 12 deep 420 (6100) External control pressure (Ordering code digit 8 version B or C = with external control pressure supply) IO ) M14 1.5; 11.5 deep 50 (725) O ort without function (Ordering code digit 8 version = without external control pressure supply) IO ) M18 1.5; 14.5 deep 420 (6100) 1) Center bore according to DIN 332 (thread according to DIN 13) 2) Observe the instructions in the operating instructions concerning the maximum tightening torques. 3) Depending on the application, momentary pressure spikes can occur. Keep this in mind when selecting measuring equipment and fittings. 4) Metric fastening thread is a deviation from standard 5) The spot face can be deeper than as specified in the standard. 6) Depending on installation position, T 1, T 2 or T 3 must be connected (see also installation instructions on pages 63 and 64). 7) O = Must be connected (plugged on delivery) = lugged (in normal operation) Bosch Rexroth G, RE 92510/

27 Dimensions [mm (in)] xial piston variable pump 11V(L)O series 40 Dimensions size plined shaft E J744 T1 1 3/4 in 13T 8/16 D 1) ø132 (DI 5.19) 1) 2) M16 x 2 12 (0.47) 50 (1.97) 32 (1.26) ø55 (DI 2.17) 42 (1.65) 58 (2.28) orts - version E tandard ize 3) p max abs [bar (psi)] 4) tate 7) Working line port Fastening thread uction port (without charge pump) Fastening thread E J518 ME B1.1 E J518 ME B1.1 1 in 7/16-14UNC-2B; 19 (0.75) deep 2 1/2 in 1/2-13UNC-2B; 19 (0.75) deep 420 (6100) O 30 (435) O T 1 Drain port IO ) 1 5/16UNF-2B; 20 (0.79) deep 10 (145) O 6) T 2 Drain port IO ) 1 5/16UNF-2B; 20 (0.79) deep 10 (145) 6) T 3 Drain port IO ) 1 5/16UNF-2B; 20 (0.79) deep 10 (145) 6) CR ilot signal (CR only) IO /16-18 UNF-2B; 13 (0.51) deep 420 (6100) O R ilot signal (R only) IO /16-18 UNF-2B; 13 (0.51) deep 420 (6100) O H3, H4 ilot signal (H3 and H4 only) IO /16-18 UNF-2B; 13 (0.51) deep 100 (1450) O L5, L6 Override power control (only with L5 and L6) IO /16-18 UNF-2B; 13 (0.51) deep 100 (1450) O ilot signal (0 and DG only) IO ) 9/16-18 UNF-2B; 13 (0.51) deep 420 (6100) O M Measuring, control pressure IO ) 9/16-18 UNF-2B; 13 (0.51) deep 420 (6100) M Measuring, pressure IO ) 9/16-18 UNF-2B; 13 (0.51) deep 420 (6100) External control pressure (Ordering code digit 8 version B or C = with external control pressure supply) IO ) 9/16-18 UNF-2B; 13 (0.51) deep 50 (725) O ort without function (Ordering code digit 8 version = without external control pressure supply) IO ) 3/4-16 UNF-2B; 12.6 (0.50) deep 420 (6100) 1) Involute spline according to NI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5 2) Centering bore according to ME B1.1 3) Observe the instructions in the operating instructions concerning the maximum tightening torques. 4) Depending on the application, momentary pressure spikes can occur. Keep this in mind when selecting measuring equipment and fittings. 5) The spot face can be deeper than as specified in the standard. 6) Depending on installation position, T 1, T 2 or T 3 must be connected (see also installation instructions on pages 63 and 64). 7) O = Must be connected (plugged on delivery) = lugged (in normal operation) RE 92510/ , Bosch Rexroth G

28 28 11V(L)O series 40 xial piston variable pump Dimensions size 110 Dimensions [mm (in)] LR ower controller, fixed setting L3/L4 ower controller, electric-proportional override (11.64) 114 (4.49) (11.64) 41.6 (1.64) 242 (9.53) 0.5 (0.02) (7.09) (4.70)() (4.86) 242 (9.53) 0.5 (0.02) (7.09) 197 (7.76) (4.70)() (4.86) L5/L6 ower controller, hydraulic-proportional override CR ower controller, hydraulic-proportional override, high pressure, with stop (13.25) 114 (4.49) L (11.64) 35 (1.38) (9.92) 242 (9.53) L6 0.5 (0.02) (7.74) 59.5 (2.34) (4 70)() 242 (9.53) CR (4.27) 0.5 (0.02) (7.09) 59.5 (2.34) (7.66) (4.70)() (4.86) R ower controller, hydraulic-proportional override, high pressure, without stop E1/E2 troke control electric-proportional (11.64) 92.4 (3.64) 255 (10.03) 5 (0.20) R (6.32) (7.09) (7.64) 242 (9.53) R 59.5 (2.34) )() ) 242 (9.53) 10 (0.39) (4.70)() (5.10) Note ll controllers described with shuttle valve in (some contrary to standard as per ordering code digit 08) Bosch Rexroth G, RE 92510/

29 Dimensions [mm (in)] xial piston variable pump 11V(L)O series 40 Dimensions size H3/H4 troke control, hydraulic-proportional, pilot pressure DR ressure controller, fixed setting 29.5 (1.16) (10.86) 76.5 (3.01) H3, H4 242 (9.53) (5.17) 10 (0.39) 35 (1.38) (7.65) (4.70)() (5.10) (10.86) 114 (4.49) 242 (9.53) 0.5 (0.02) (7.09) (4.70)() (4.86) LRDR0 ower controller with pressure controller and load sensing, fixed setting DG ressure controller, hydraulic, remote controlled (11.64) 114 (4.49) (10.86) 114 (4.49) (7.09) (7.09) 242 (9.53) 187 (7.36) 0.5 (0.02) (3.99) (4.79)() (4.86) 242 (9.53) 187 (7.36) 0.5 (0.02) (3.99) (4.70)() (4.86) Note ll controllers described with shuttle valve in (some contrary to standard as per ordering code digit 08) RE 92510/ , Bosch Rexroth G

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