Monoblock burners for heating, commercial and light industry applications

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1 Monoblock burners for heating, commercial and light industry applications Technical information VECTRON G1 to G6 (14,5 kw to 1 97 kw) VECTRON L1 to L6 (18 kw to 8 kw)

VECTRON ELCO sets the standard for perfection with its gas and light oil program Reliable heating solutions for every requirement Wherever small or medium-scale heating solution is needed, ELCO is

2 VECTRON ELCO sets the standard for perfection with its gas and light oil program Reliable heating solutions for every requirement Wherever small or medium-scale heating solution is needed, ELCO is the best partner you can rely on. A comprehensive offer of tailor-made solutions is proposed by ELCO and offered by its worldwide network of distributors. A partner in professional heating offering a wide range of burner operations to fit individual and commercial needs with optimum combustion technology respectful of sustainable environment. VECTRON - an optimal combination of experience and innovation With its gas and light oil burners series VECTRON, ELCO offers a product range capitalising more than 8 years of experience in the development of burners in all sizes. All burners series VECTRON are characterized by economical consumption, ease of installation, adjustment and maintenance embedded in an excellent product engineering. The new generation models are equipped with an integrated display featuring an interactive, intuitive communication system. Burner and packaging are 1% recyclable. VECTRON G Ranging from the output of 14,5 to 197 kw VECTRON models offer a wide choice of operation, one and two stages, progressive pneumatic, modulating with electronic compound and a complete program of gas burners with speed control. VECTRON L The light oil program ranging from the output of 18 to 8 kw includes powerful variants for all applications and low-emission models with Blue and Yellow flame technology. Competent advice Your contacts at ELCO and its partners are recognized experts with years of experience. Our worldwide support starts from concept creation to planning, design and project management up to commissioning and on-going operation of the plant throughout its life cycle. Outstanding service As an ELCO customer, you can rely on your installation to perform reliably. Our guarantee is backed up by a service that sets standards in our field. Contents Main features 4-5 VECTRON operations and Systems 6-9 VECTRON range overview 1 Designation 1 Gas range working fields 11 Light oil range working fields 13 Overall dimensions Gas trains matching 18-19

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Communication Choose an intuitive and interactive system The new MDE System and the Elcogram, equipped on VECTRON range constantly give

The setting of all necessary parameters for the burner operation is carried out by a user-friendly method thanks to the 5 buttons and the big

The instantaneous data of each ignition follow one another in real time, allowing a quick check of the burner running (voltage value, flame

The system records every event that happened during the last heating season and displays the stored data in the form of statistics.

4 Communication Choose an intuitive and interactive system The new MDE System and the Elcogram, equipped on VECTRON range constantly give real-time information to professional operators. During the commissioning. The setting of all necessary parameters for the burner operation is carried out by a user-friendly method thanks to the 5 buttons and the big size display. During the burner operation. The instantaneous data of each ignition follow one another in real time, allowing a quick check of the burner running (voltage value, flame signal, time for ignition ). At each operation cycle. The system records every event that happened during the last heating season and displays the stored data in the form of statistics. 1 stage burners stages and progressive burners Elcogram, a universal language As ELCO products are distributed worldwide, the company has developed a universal language composed of pictograms and numerical data. The pictograms use the majority of the symbols used on the wiring diagrams which are recognised and understood by all Nations. This ensures that information is easier to read than ever before. 6µA,, 48,,,,, 45, :1:43s 4

Maintenance Choose a rapid and easy maintenance solution In order to grant cost benefits and high

commissioning For an easier maintenance, the combustion parts can be quickly removed, easily cleaned and,

The RTC System developed by ELCO guarantees a simple commissioning and exceptional operation from first to

Environment Prefer a clean and silent technology Committed in a continuous developing path, ELCO always

ELCO burners are also available in Low NOx versions: VECTRON G: class 3 (NOx < 8 mg NOx/kWh) VECTRON L:

5 Maintenance Choose a rapid and easy maintenance solution In order to grant cost benefits and high performance on all ELCO burners, we implemented features that simplify commissioning and allow quick and efficient burner maintenance. Quick: reduces downtime and cost of maintenance Efficient: grants optimal performance like after first commissioning For an easier maintenance, the combustion parts can be quickly removed, easily cleaned and, even when they are disassembled, they easily get back to their position after all the servicing work. The RTC System developed by ELCO guarantees a simple commissioning and exceptional operation from first to last day of the heating season. Environment Prefer a clean and silent technology Committed in a continuous developing path, ELCO always develops new technologies to respect the environment. ELCO burners are also available in Low NOx versions: VECTRON G: class 3 (NOx < 8 mg NOx/kWh) VECTRON L: class (NOx < 185 mg NOx/kWh) VECTRON L Blue and Eco: class 3 (NOx < 1 mg NOx/kWh) Devoted to eco-friendly solution. The recently revised ELCO burners: grant reduced electrical consumption are completely recyclable, packaging included For a greater user s comfort, ELCO has taken particular care to the acoustic of the VECTRON range: sound trap integrated in the air intake air intake box made of composite materials equipped with a honeycomb structure working like a soundtrap (VECTRON 1) air circuit seal pressurised propylene cover to reduce acoustic emissions 5

VECTRON operations and Systems Duo The heat is even cleaner and more efficient

Injection), this burner technology ensures a stable combustion quality and

Duo Plus An outstanding technology for our gas burners Developed and produced by

air-gas mixture; a constantly high CO content over the whole burner output

6 VECTRON operations and Systems Duo The heat is even cleaner and more efficient Through an optimized combustion head design, patented as IME (Multi-stage Injection), this burner technology ensures a stable combustion quality and simultaneously ensures excellent energy efficiency. Duo Plus An outstanding technology for our gas burners Developed and produced by ELCO, the AGP (proportional air-gas) system provides: perfect stability of the air-gas mixture; a constantly high CO content over the whole burner output range; precise control of air excess, which is important for high-efficiency operation, in particular for condensing generators. 6

VECTRON operations and Systems Variatron Cutting-edge technology for our

systems, ELCO applies Variatron (fan speed control) as an option (1) or as a

In combination with AGP, we can ensure optimum combustion by constantly

Modulo (3) Digital burner manager for our electronic gas burners Everything

information on burner operation with precise fault diagnosis based on a

7 VECTRON operations and Systems Variatron Cutting-edge technology for our modulating gas burners To improve the performance of heating or industrial systems, ELCO applies Variatron (fan speed control) as an option (1) or as a version (). In combination with AGP, we can ensure optimum combustion by constantly controlling minimum air excess in all operating conditions. Modulo (3) Digital burner manager for our electronic gas burners Everything is perfectly under control with high reliability and optimum combustion values. The new display ensures easy commissioning and provides real time information on burner operation with precise fault diagnosis based on a detailed error log. The integrated gas leakage control provides additional security. Ready to plug connection for REMOTE SOLUTION monitoring. (1): VARIO version available during 1 (): option available during 1 (3): MODULO version available during 1 7

VECTRON operations and Systems Low Noise System Silent and

and quick. These are the main features of the new VECTRON models.

information easy to use With its new MDE System and the

8 VECTRON operations and Systems Low Noise System Silent and stylish: a dynamic and functional design Cubic design, powerful, low noise and reliable. Installation, commissioning and maintenance are user friendly and quick. These are the main features of the new VECTRON models. Optimal acoustic comfort MDE System Permanent communication of information easy to use With its new MDE System and the integrated display, VECTRON burners provide constant information updates for professionals and users. Instantaneous data (starting cycle, voltage measurement values and flame signal, etc.) and stored data (operating statistics) are now displayed. 8

VECTRON operations and Systems Blue flame Low NOx Blue flame technology The VECTRON Blue light oil burners have reached an excellent combustion technique for an improved quality of life.

These burners are electronically controlled and with the uncountable adjustable flue gas recirculation they can satisfy any installation requirements, from new boilers to older ones.

9 VECTRON operations and Systems Blue flame Low NOx Blue flame technology The VECTRON Blue light oil burners have reached an excellent combustion technique for an improved quality of life. The combustion fuel is already in the form of gas-air mixture and ready for the combustion, thanks to the light oil atomizer. The result is a clean combustion with very low NOx emissions. These burners are electronically controlled and with the uncountable adjustable flue gas recirculation they can satisfy any installation requirements, from new boilers to older ones. These burners are 1.BImSchV conform. Model BLUE VB1. VB1.4 VB1.8 VB1.3 VB1.35 VB kw Yellow flame Low NOx Yellow flame technology The precision of the combustion head of the VECTRON Eco light oil burner series is particularly efficient and grants low NOx emissions. The characteristic crown of baffle plates optimizes the combustion by mixing fuel and air. The result of this innovative combustion head is a low air excess, a clean flame and high-efficiency energy saving. The internal flue gas recirculation considerably reduces NOx emissions. These burners are 1.BImSchV conform. Model ECO VE1.34 VE1.5 VE kw 9

10 VECTRON range overview 14,5-8 kw Gas and light oil Overview of gas burners Burner model Output range (kw) 1 stage stages Operation stages progressive pneumatic (AGP) stages progressive pneumatic (AGP) + Variatron stages progressive electronic VG1 14, VG (3) VG (1) (3) VG (1) (3) VG () (3) VG () (3) (1): VARIO version available during 1 (): option available during 1 (3): MODULO version available during 1 Overview of light oil burners Burner model Output range (kw) Operation 1 stage stages 3 stages VL VL VL VL VL VL Designation Platform 1,, 3, 4, 5, 6 (Thermowatt) Valve manufacturer h = Honeywell k = Kromschröder d = Dungs s = Siemens Operation type 1 = 1 stage = stages 3 = Pneumatic 4 = Electronic Series 1 N 1 N 3 N 3... N... Valve nominal diameter 1/ or DN5... DN8 Gas train connection diameter 1/ or DN5... DN8 V G. 1 DP d3-1 1/4 - Rp 1 1/4 /TC Range VECTRON Size Max power (kw) Additional equipment /TC = Tightness control Fuel and combustion type G = Natural gas GL = Natural gas - Light oil L = Light oil standard B = Light oil Low NOx Blue flame E = Light oil Low NOx Yellow flame Operation type - = 1 stage (-) P = Light oil pre-heater (VL1 standard) (P) Duo = stages (D) stages progressive pneumatic (gas) Duo Plus { 3 stages (light oil) (DP) Vario = stages progr. pneumatic + Variatron (V) Modulo = stages progressive electronic (M) Combustion head KS = sliding = short KM = half long = long 1

11 VECTRON gas burners VG1 to VG6 Working fields VG1, VG 1,5 VG.14 VG. 1,5 VG1.4 VG1.85 VG kw VG D, VG DP 3,5 VG.16 D/DP VG.1 D/DP VG.1 D/DP 1,5 1, kw VG3 D, VG4 D VG3.36 D VG4.46 D 1 VG3.9 D kw VG3 DP VG3.9 DP VG3.36 DP kw 11

12 VECTRON gas burners VG1 to VG6 Working fields VG4 DP VG4.46 DP VG4.61 DP kw VG5 DP VG5.95 DP VG5.1 DP kw VG6 DP VG6.16 DP VG6.1 DP kw 1

13 VECTRON light oil burners VL1 to VL6 Working fields VL1, VL 1,5 VL.14 VL. 1 VL1.4 VL1.4 VL1.55 / P VL1.95, kw VL D, VL3 D 4 VL3.36 D 3 VL.1 D VL.1 D VL.16 D VL3.9 D kw VL4 D VL4.46 D VL4.61 D kw VL5 D, VL6 DP 1 VL6.16 DP VL6.1 DP 1 8 VL5.95 D VL5.1 D kw 13

14 Overall dimensions Gas burners VG1 A G H J B 37 1 E M ØK G H L Model Gas train A B E J Ø K M min max min max min max h3/8 -Rp1/ Rp1/ VG1 d3/4 -Rp3/ Rp3/ L 9 VG Model Gas train A B C D E F Ø G H I N P Rp R S T U W VG (1 stage) d3/4 -Rp3/ VG D VG DP min x min 115 3/ d3/4 -Rp3/ min x / min 133 d1 1/4-Rp1 1/ / d3/4 - Rp3/ / d33-3/4 -Rp3/ x 115 3/ min min d1 1/4 - Rp1 1/ / VG3, VG4 Model Gas train A B C D E F Ø G H I N Rp R S T W VG3 D d3/4 -Rp3/4 3/ d1 1/4-Rp1 1/ x / d1 1/-Rp VG4 D d3/4 -Rp3/4 3/ d1 1/4-Rp1 1/ x / d1 1/-Rp VG3 DP d3/4 -Rp3/4 3/ d1 1/4-Rp1 1/ x / d1 1/-Rp VG4 DP d3/4 -Rp d1 1/4-Rp1 1/ x / d1 1/-Rp

VG5 Model A B C D E F ØG H I N VG5 DP 581 549 75 45 99 164 17 15 KM 35 435

1/4-Rp 45 1 141 58 58 186 d1''1/-rp 54 13 19 55 55 - with gas train "s":

Model A B C D E F ØG H I K N VG6 DP 59 553 15 456 97 41 7 36 KM 46 56 36 x

95 58 186 d1 1/-Rp 54 13 19 95 55 - with gas train "s": Model J R S V X Z

15 VG5 Model A B C D E F ØG H I N VG5 DP KM x with gas train "d": Model J R S V X Z d3/4 -Rp d1 1/4-Rp d1''1/-rp with gas train "s": Model J R S V X Z s -Rp s65-dn VG6 Model A B C D E F ØG H I K N VG6 DP KM x with gas train "d": Model J R S V X Z d1 1/4-Rp1 1/ d1 1/-Rp with gas train "s": Model J R S V X Z s -Rp s65-dn s8-dn

16 Overall dimensions Light oil burners VL1 9 A B ØC Model A B D Ø C min max min max min max VL 1.4 P VL 1.4 VL 1.55 / 1.55 P VL D VL, VL D Model A B C D E F Ø G H I J VL.1/16// VL min min x x VL3 D, VL 4 D Model A B C D E F Ø G H I J VL3 D VL4 D x x

VL5 D Model A B C D E F ØG H I J VL5 D 581

17 VL5 D Model A B C D E F ØG H I J VL5 D KM x VL6 DP Model A B C D E E1 F ØG H I J VL6 DP KM x

18 Overall dimensions Connecting flange d... Ø a Ø b c Model Ø a Ø b c d VG1.4/ M8 45 VG M8 45 VG M8 45 VG M1 45 VG M1 45 VG M1 45 VG M1 45 Model Ø a Ø b c d VL1.4/ M8 45 VL M8 45 VL M8 45 VL M8 45 VL M1 45 VL M1 45 VL M1 45 Gas trains matching Type Burner range output [kw] Natural gas pressure range for max power [] Gas train Valve Filter VG1.4 14,5-4 5 h3/8 -Rp1/ VR465 Integrated VG h3/8 -Rp1/ VR465 Integrated VG d3/4 -Rp3/4 MB-DLE 47 Integrated VG d3/4 -Rp3/4 MB-DLE 47 Integrated VG d3/4 -Rp3/4 MB-DLE 47 Integrated VG.1 D (4) d3/4 -Rp3/4 MB-ZRDLE 47 Integrated VG.16 D (6) d3/4 -Rp3/4 MB-ZRDLE 47 Integrated (8) d1 1/4-Rp1 1/4 MB-ZRDLE 41 Integrated VG.1 D (8) (8) d3/4 -Rp3/4 MB-ZRDLE 47 Integrated VG3.9 D (95) d1 1/4-Rp1 1/4 MB-ZRDLE 41 Integrated 6 3 d3/4 -Rp3/4 MB-ZRDLE 47 Integrated... 3 d1 1/-Rp MB-ZRDLE 4 Integrated VG3.36 D (1) d1 1/4-Rp1 1/4 MB-ZRDLE 41 Integrated 6 3 d3/4 -Rp3/4 MB-ZRDLE 47 Integrated... 5 d1"1/-rp MB-ZRDLE 4 Integrated VG4.46 D (15) d1 1/4-Rp1 1/4 MB-ZRDLE 41 Integrated 1 3 d3/4 -Rp3/4 MB-ZRDLE 47 Integrated 18

19 Gas trains matching Type Burner range output [kw] VG.1 DP (4) 8-1 VG.16 DP (6) Natural gas pressure range for max power [] Gas train Valve Filter 3 d3/4 -Rp3/4 MB-VEF 47 Integrated... 5 d33-3/4 -Rp3/4 MB-VEF 47 Integrated 3 d3/4 -Rp3/4 MB-VEF 47 Integrated... 5 d33-3/4 -Rp3/4 MB-VEF 47 Integrated (8) d1 1/4-Rp1 1/4 MB-VEF 41 Integrated VG.1 DP (8) d33-3/4 -Rp3/4 MB-VEF 47 Integrated (8) d3/4 -Rp3/4 MB-VEF 47 Integrated VG3.9 DP (7) d1 1/4-Rp1 1/4 MB-VEF 41 Integrated 6 3 d3/4 -Rp1 MB-VEF 47 External 1" 6 d1 1/-Rp MB-VEF 4 Pocket Filter VG3.36 DP (8) d1 1/4-Rp1 1/4 MB-VEF 41 Integrated d3/4 -Rp1 MB-VEF 47 External 1" 1 d1 1/-Rp MB-VEF 4 Pocket Filter VG4.46 DP (1) d1 1/4-Rp1 1/4 MB-VEF 41 Integrated 1 3 d3/4 -Rp1 MB-VEF 47 Integrated 4 d1 1/-Rp MB-VEF 4 Pocket Filter VG4.61 DP (13) d1 1/4-Rp1 1/4 MB-VEF 41 Integrated 6 3 d3/4 -Rp1 MB-VEF 47 Integrated 4 s -Rp VGD -511 External " VG5.95 DP (17) d1 1/-Rp MB-VEF 4 Pocket Filter 5 1 d1 1/4-Rp MB-VEF 41 External 1"1/ 1 3 d3/4 -Rp1 MB-VEF 47 External 1" 35 s65-dn65 VGD 4-65 External DN s -Rp VGD -511 External " VG5.1 DP (5) d1 1/-Rp MB-VEF 4 Pocket Filter 5 1 d1 1/4-Rp MB-VEF 41 External 1"1/ 1 3 d3/4 -Rp1 MB-VEF 47 External 1" 3 4 s8-dn8 VGD 4-8 External DN8 4 5 s65-dn65 VGD 4-65 External DN65 VG6.16 DP (3) s -Rp VGD -511 External " 7 1 d1 1/-Rp MB-VEF 4 Pocket Filter 1 3 d1 1/4-Rp MB-VEF 41 External " 4 5 s8-dn8 VGD 4-8 External DN8 5 6 s65-dn65 VGD 4-65 External DN65 VG6.1 DP (4) s -Rp VGD -511 External " 7 1 d1 1/-Rp MB-VEF 4 Pocket Filter 1 3 d1 1/4-Rp MB-VEF 41 External " 19

20 Subsidiaries and worldwide network Subsidiaries Netherlands Representative Office Postbus 557 Amsterdamsestraatweg AW NAARDEN Netherlands Tel. +31 () Fax +31 () France Representative Office 11, Rue des Vergers ZI des Dragiez F 741 La Roche-sur-Foron France Tel Fax Contact us to know our worldwide partners details contact@elco-burners.com Germany Representative Office Dreieichstrasse, Moerfelden Walldorf Germany Tel. +49 () Fax +49 () Italy Representative Office Corte degli Speziali, 1/14 81 Novara Italy Tel Fax China Representative Office 17B V-Capital Bldg No. 333 Xian Xia Road 336 Shanghai China Tel Fax Russia Representative Office 14-1, Bolshaya Novodmitrovskaya 6th floor - Office Moscow RF Russia Tel # 418 Fax ELCO declines all responsibility for any printing mistakes or any content transcription in the present document and reserves the right to modify, without prior notice, any product datas or characteristics - 14/5/1 contact

Monoblock burners for heating, commercial and light industry applications

Monoblock burners for heating, commercial and light industry applications Technical information VECTRON G to G6 (,5 kw to 97 kw) VECTRON GL to GL (35 kw to 6 kw) VECTRON L to L6 (8 kw to 8 kw) www.elco-burners.com