After Sales. Your Life Cycle Partner in air compressors. Proved by more than 75 years of experience
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1 After Sales Your Life Cycle Partner in air compressors Proved by more than 7 years of experience
2 The Sperre Life Cycle Concept Sperre Compressors have a unique reputation, and Sperre is by far the most frequent choice for starting air compressors on the world s oceans. Feedback from demanding customers confirms the unique standing of Sperre as the most reliable and cost-effective compressor brand, with an extraordinary level of service. Innovative thinking New products Sperre X-range Maintenance kits Digital PMS information. Important benefits and large savings during the entire life cycle of the product The Sperre service concept we make maintenance easy! Save costs on regular maintenance procedures. The safest and most economical way to run a Sperre compressor is to follow the Sperre maintenance routines and use genuine spare parts. Digital information for input in ship s Planned Maintenance System Sperre supports you with technical data prepared for implementation in PMS programs. Many of our customers are working on implementation of planned maintenance systems in their ships. To make it easy to implement needed information into the system, we have prepared digital information for each type of compressor, with precise descriptions of each maintenance routine. Sperre /7 service Any part to any place within 8 hours 0 years of spare parts availability Retrofit complete units off the shelf Air-cooled Water-cooled Classic compressors Use instruction manuals and digital information from Planned Maintenance Systems. To order Sperre spare parts, always indicate the compressor s serial number Sperre s global network Sperre has offices in Ålesund, Rotterdam, Singapore and Shanghai. We are also represented by an extensive and professional network of agents in more than 0 important locations around the world. Our representative is there, wherever and whenever you need us. Sperre Classic Recommended service intervals for Sperre Classic compressors Cost Routine D s for delivery valves Routine E BREAKDOWN Oil filter every 000 hours of running s for delivery valves BREAKDOWN COPY SPARES RISK Sperre Industri AS, Norway Sperre Rotterdam BV, The Netherlands Sperre Asia PTE Ltd, Singapore Sperre China, Shanghai Hours Smooth sailing following Sperre s service program Risky operation with copy spares
3 With X-range we have made maintenance even simpler With the X-control, the operator gains a new level of safety and control. The X-control provides a complete package for easy-to-use control and monitoring functions in one standard, configurable module. Easy to learn and operate Early warning for alarms Information sharing Peace of mind for maintenance Countdown Service Timer Sperre X-range compressors Use instruction manuals for ordering maintenance kits and/or follow instructions given in the X-control unit. The Sperre 0-year Warranty Sperre guarantees that we will keep parts and accessories in stock for at least 0 years from the installation of the compressor system. No matter if your compressor is or 0 years old we will support you with Sperre genuine spare parts. And we promise Any part to any place within 8 hours, a promise we have kept for more than 0 years. Water-cooled Air-cooled X-range Service reminder User view - operation menu Service log User view - instrumentation Alarms and shutdowns User view - function symbols The Certificate of Conformity and Authenticity All original Sperre parts are supplied with a certificate of conformity and authenticity. Sperre compressors have a limited warranty that is valid only with use of original spare parts purchased through our Sperre offices in Norway, the Netherlands, Singapore or China. Sperre X-range Recommended service intervals for Sperre X-range compressors. Same service philosophy longer service intervals. Cost Oil filter every 00 hours of running Routine C Routine B Routine D Routine B Routine C Routine E Don t lose your warranty or Classification! Please note that the warranty will be void if the equipment is misused or not handled in accordance with prescribed operating and service standards. Sperre starting air compressors are designed to fulfil requirements from classification companies and are not supposed to operate continuously. Sperre type approval and classification certificates are only valid when genuine Sperre spare parts are used for maintenance. Hours
4 Reduce costs by using Sperre original spare-part kits The spare part and overhaul kits from Sperre make it even simpler to carry out planned and cost effective maintenance on the compressors Over 70 years of experience and feedback have given us the knowledge of proper maintenance intervals and which parts it pays to replace simultaneously. This experience has led to the development of Sperre original spare part kits. More than one third of our customers prefer kits, and give us unanimously positive feedback on our kits and installation instructions. The precise description of service and procedures combined with complete service kits has made maintenance work easier, safer, and more cost effective. Preventive maintenance is cheaper than breakdown repairs Precise digital information has been developed for each type of compressor. For Sperre Classic: Follow the Planned Maintenance System (PMS) installed. Main overhaul each 000 running hours. For Sperre X-range: All adequate information from the X-control. Main overhaul each 6000 running hours. Why spare parts kits? You have all the necessary parts at hand when you need them Well organized with clear installation instructions enclosed Complete maintenance for best compressor performance Simpler maintenance planning and logistics Easier maintenance in less time at a lower cost Kits cost less than purchased item by item Use instruction manuals for ordering maintenance kits and/ or follow instructions given in the X-control unit. To ensure correct and quick delivery, always use the serial number of your compressor. The kit seems to contain the parts we intend to change after 000 hours, so this looks OK. The installation instructions are particularly welcome, and the Certificate of Conformity and Authenticity continues our warranty and classification. Thoralf Sødergren Chief Engineer Officer Necessary parts only Minimized risk of breakdown The spare part and overhaul kits from Sperre make it even simpler to carry out planned and cost-effective maintenance This is just perfect! Exactly what I need to get everything right! Egil B. Hofseide Third Engineer Original Sperre spare parts kits give you peace of mind at sea 6 7
5 Description of the Sperre Classic spare part maintenance kits The spare-part kits include the wear parts you must change when you overhaul the compressor. For example, if you replace a valve, you must always change the copper rings at the same time, to prevent later breakdown caused by leakage between the LP and HP chambers. Kits for water-cooled compressors 8 6A Type of spare part set A 6 6A Gasket kit All flat gaskets, O-rings, sealing rings, and valve copper gaskets. Crankshaft Crankshaft with all bearings, flywheel key and nut. On air-cooled compressors also locking rings, endplate and screw. Valves Valves and necessary copper rings and gaskets. Piston Piston, gudgeon pin with locking rings and piston rings. Connecting rod Connecting rod and bearings. On aircooled compressors: also oil scoop with set screw. 6 Lubrication oil pump Complete lube. oil pump, connector, gasket and set screw. 7 Cooling water pump Complete pump, connector, gasket and set screw. Kits for air-cooled compressors Type of spare part set Gasket kit Crankshaft Valve LP Valve HP Piston LP Piston HP Connecting rod LP Cylinder LP 0 Cylinder HP Flex.coupling routine B routine C 7 LP valve 7 HP valve 8 Environment kit LL/ 77 0MK 06MK MK MK MK MK 06MK 06MK 08MK 0MK 06MK 06MK 06MK 06MK 06MK 08MK 0MK 0MK 07 LL/ 0 0MK 06MK 6MK MK 7MK LL/ 0 0MK 06MK 8MK MK MK Cylinder head Cylinder head with gaskets, stud bolts/ nuts and fittings. Cylinder block Cylinder block with gaskets, stud bolts/ nuts and fittings. 0 Cylinder for air-cooled comp. Cylinder with gaskets, stud bolts/nuts and fittings. Flexible coupling disc Coupling disc with bolts and nuts. B ( 000-hours maintenance for air-cooled compressors). Valve maintenance kits with gaskets and guide rings, piston rings, connecting rod bearings, gudgeon pins, locking rings, gaskets and ventilator. C (0 000-hours maintenance for aircooled compressors). Same as kit B, plus crankshaft bearings and seal ring. LL/ 0 0MK 08MK 60MK 6MK MK LL/ 0 0MK 0MK 6MK 6MK MK 7 76 LL/ 60 0MK 0MK 6MK 6MK 7MK 7 76 HLF/ MK 06MK 07MK MK MK 8MK MK 7 76 HL/ MK 06MK 07MK MK MK MK MK MK MK 07MK 07MK 07MK 0MK 0MK 0MK 07 D ( 000-hours maintenance for watercooled compressors). Gasket kit, piston rings, gudgeon pins, gudgeon bearings, valve maintenance kits and non-return valve insert. E and F (0 000-hours maintenance for watercooled compressors). Same as kit D, plus all crankshaft bearings. 6 Anti-condensation kit II Cooler cover with built-in water separator, with necessary stud bolts/nuts, gaskets and fittings. 7 Valve overhaul kit Valve springs, plates, fixing pins and gaskets 8 Environment kit The crankcase oil breather kit return oil mist to the air inlet of the compressor. HL/ 0 0 0MK 06MK 07MK 6MK MK MK 7MK MK HL/ 0 0 0MK 06MK 07MK 8MK MK MK MK MK HL/ 0 0MK 08MK 0MK 60MK MK 6MK MK MK HL/ 0 0MK 0MK 0MK 6MK MK 6MK MK MK HL/ 60 0MK 0MK 0MK 6MK MK 6MK 7MK MK Gasket kit Crankshaft Suction valve LP Delivery valve LP Suction valve HP Delivery valve HP Piston Connecting rod Lubrication oil pump Cooling water pump Cylinder head Cylinder Flex.coupling disc routine D routines E and F LP suction valve LP delivery valve HP suction valve HP delivery valve HV/00 HV/00A Type of spare part set Gasket kit Crankshaft Suction valve LP Delivery valve LP Suction valve HP Delivery valve HP Piston LP Piston HP Connecting rod LP Connecting rod HP Lubrication oil pump Cylinder head Cylinder Flex.coupling disc routine D routines E and F routine D LP routines E and F LP LP suction valve LP delivery valve HP suction valve HP delivery valve. stage suction valve (LP compressors only) Anti-condensation kit Anticon II 0 7MK 00MK 00MK 00MK 00MK 66MK 07MK MK 7MK 088MK 0MK MK 00MK 00MK 00MK HV/ 00 0MK 660MK 66MK 0MK 0MK 8MK 8MK MK MK MK MK 0MK MK MK 66MK 0MK 0MK MK 0 0 8MK 007MK 008MK 00MK 00MK 7MK 0MK MK MK 0MK MK MK 008MK 00MK 00MK HV/ 0 0MK 660MK 66MK 0MK 0MK 8MK 8MK MK MK MK MK 0MK MK MK 66MK 0MK 0MK MK MK 0MK 0MK 7MK MK MK 8MK 08MK MK MK 0MK HV/ 0MK 660MK 66MK 0MK 0MK 86MK 00MK MK MK MK MK 0MK MK MK 66MK 0MK 0MK MK MK 0MK 0MK 70MK MK MK 8MK 08MK MK MK 0MK HV/ 0 0MK 07MK 08MK 66MK 66MK MK 0MK 8MK 0MK MK 7MK MK MK MK 08MK 66MK 66MK 660MK MK 0MK 0MK 76MK MK MK 8MK 0MK MK MK 0MK HV/ 0 6 0MK 07MK 08MK 66MK 66MK 6MK 0MK 8MK 0MK MK 7MK 7MK MK MK 08MK 66MK 66MK 660MK MK 0MK 0MK 7MK MK MK 8MK 0MK MK MK 0MK HV/ MK 0MK 00MK 66MK 66MK 0MK 06MK 6MK MK MK 7MK 7MK MK MK 00MK 66MK 66MK 660MK 07 HV/ 70A 7 06MK 0MK 00MK 66MK 66MK 7MK 06MK 6MK MK MK 7MK 7MK MK MK 00MK 66MK 66MK 660MK 07 HV/ MK 0MK 00MK 66MK 66MK 6MK 08MK 6MK MK MK 7MK MK 6MK MK 00MK 66MK 66MK 660MK 07 HV/ 8A 8 06MK 0MK 00MK 66MK 66MK 7MK 08MK 6MK MK MK 7MK MK 6MK MK 00MK 66MK 66MK 660MK 07 HV/ 00 06MK 0MK 00MK 66MK 66MK 8MK 0MK 6MK MK MK 7MK MK 6MK MK 00MK 66MK 66MK 660MK 07 HV/ 00A 06MK 0MK 00MK 66MK 66MK 7MK 0MK 6MK MK MK 7MK MK 6MK MK 00MK 66MK 66MK 660MK 07 0 bar working pressure 0 0 bar working pressure 8
6 Any part to any place within 8 hours Ordering genuine spare parts via portals: Sperre processes inquiries and orders through marine portals, like Ship Service or Marine Link, as efficiently as traditional inquiries and orders. Contact us: aftersales@sperre.com Immediate response to your inquiries: In order to keep our 8 hours delivery promise we need the vital information from you: Your request Enquiry / Order / Other Who Full company style: Name, address, phone, and contact person Billing Details Full company style including contact person Delivery Delivery address and needed delivery date, name of ship Equipment Section Type of compressor including serial number Line Items What parts are needed, incl. Sperre part numbers Always indicate the serial number To ensure correct and quick delivery we need the serial number of your compressor. Sperre is renowned for excellent service and support in a class of its own Retrofit Compressors complete units off the shelf In 8, Sperre established its global service slogan: Any part to any place within 8 hours. This is a promise we have kept ever since. Our after sales teams are ready to provide necessary help /7 and you can meet our man in important locations around the world. We can supply complete compressor units off the shelf, directly from our factory in Norway or from our subsidiaries in Rotterdam, Singapore and China. Sperre spare part logistics Sperre fulfils requirements in the ISPS code Required documentation and seals on all parcels ensure identity and authenticity. Global service spares in stock for 0 years 8 hours delivery reliable life cycle partner 07:0 08:00 0:00 0: 0:00 0:0 :00 :00 Request for spare part and checking of inquiry Offer according to specifications Customer reply and purchase order Checking of purchase order Order entered and transferred to dispatch Packing, weighing, and marking Freight booking and shipping documents Transport to customer 0
7 The Sperre areas of business Shipping Offshore E & P Industry / Power plants Sperre worldwide agent network Rotterdam Shanghai Singapore Sperre is also represented by an extensive and professional network of agents in more than 0 important locations around the world. Our representative is there, wherever and whenever you need us. Check our website /agents for updates. Your Life Cycle Partner proved by more than 7 years of experience Sperre Industri AS Ellingsøy, Norway Tel Fax industri@sperre.com aftersales@sperre.com Sperre Rotterdam BV Rhoon, The Netherlands Tel rotterdam@sperre.com Sperre Asia PTE Ltd Singapore Tel Fax asia@sperre.com Sperre China Shanghai, P. R. China Tel Fax china@sperre.com Agent Network /agents
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