Material Selection Guide
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- Kory Cunningham
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1 Material Selection Guide
2 Markets Communications Computers Transportation Electronics Appliances Medical Devices Industrial Applications LCD Gaskets Battery Pressure Pads Speaker Gaskets Environmental Seals Spacers Motor Mounts Vibration Damping Gaskets Springs Instrument Cluster Gaskets Cup Holders Air Filter Gaskets Appliance Foot Pads EMI/RFI Shielding
3 The world runs better with Rogers. PORON Urethane foams offer a broad range of design solutions for gasketing, sealing and energy absorption. PORON Urethanes are part of the Rogers High Performance Foams family of products, which also include BISCO Silicones. Excellent Compressionset Resistance Durable, longterm performance for gasketing, sealing, and cushioning Energy Absorption High resiliency, good vibration isolation and impact attenuation Low Outgassing No plasticizers to migrate, noncorrosive to metal, environmentally safe and clean Broad Temperature Range Excellent performance from 40ºC to 90ºC Inherently Flame Retardant Many of the materials meet flammability requirements of UL HBF and MVSS Chemical Resistance Exhibits resistance to corrosion, ozone and UV exposure Easy to Fabricate Diecuts cleanly and readily accepts adhesive without surface preparation Product Consistency Quality manufacturing, material cast to tight tolerances and precise variations of density and internal strength Broad Product Offering Wide range of firmness, density, thickness, and color options available Quality Service All products are supported by knowledgeable Rogers Sales Engineers, Technical Service, and Customer Service Representatives
4 Typical Physical Properties Electrical & Thermal Density, lb./ft 3 (kg / m 3 ), Tolerance, % ASTM D 3749 Test A Compression Force Deflection, Range psi (kpa), Typical psi (kpa), 0. /min. Strain Rate % Deflection Hardness, Durometer, Shore "O", Shore A ASTM D 4097 Compression Set, % max. ASTM D 3749 Test 73 F (3 C) Compression Set, % max. ASTM D 3749 Test 18 F (70 C) Compression Set, % max., ASTM D 3749 Test J / Test D after autoclaved 0 F (11 C) Dimensional Stability, % max. change F (80 C) in a forcedair oven Tensile Strength, Min. psi (kpa), Typical psi (kpa) ASTM D 3747 Test E Tensile Elongation, %, Min., Typical ASTM D 3749 Test E Tear Strength, Min. pli (kn/m), Typical pli (kn/m) ASTM D 6491 Die C Dielectric Constant, K ("DK"),ASTMD 7 F ( C) relative humidity 0% for 4 hours. Dielectric Strength, volts/mil, ASTM D 14997a Dissipation Factor, tan D ("DF"), ASTM D 98 Volume Resistivity, ohmcm, ASTM D 799 Surface Resistivity, ohm/sq., ASTM D 799 Thermal Conductivity, W/mC (BTUin/hrft F) ASTM C 1898 Coefficient of Thermal Expansion in./in./ºc 1 (19) ± 0.. (1.717) 1.4 () ±3 1 (83) (0.4) x 4 1 (40) 3. (4) (14) ± 1 (3) (07) 06 4 (0.7) (0.9) x 11 x (0.8).83.1 x 4 1 (40) 1 (73) 3 (1) < 3 < 3 0 (138) (07) (0.) (0.9) 0 () 38 (1) (3) 8 ± 1 (07) 0 (346) (0.) 7 (1.) x 11 6 x ().33.1 x 4 (400) 1 (383) 9 (6) (4) 70 (484) 0 4 (0.7) (1.8) 1 (40) 48 (7) 6 (41) (76) 70 (484) (0.) 9 (1.6) 0 () ± 713 (4890) 11 (76) 17 1 ±1 7 (18) 9 (67) 0 1 (0.9) 1 (.1) x 1 x (0).33.1 x 4 * 140 (476) (173) 34 (89) 170 (117) (.1) 17 (3.0) 1 (40) 814 (97) (69) (3) 9 (67) (1.1) 1 (.1) 0 () 133 (9019) 17 (117) 4 18 ± 1 (89) 14 (03) 0 13 (1.8) 16 (.8) x 1 7 x (3).33.1 x 4 60 (0741) 39 (69) 4 00 (138) 0 (179) (.3) 4 (4.) 1 (40) 180 (1434) 36 (49) 4 13 (931) 170 (117) (.1) 19 (3.3) 0 () ± 38 (4186) 6 (48) 4 ± 00 (138) 7 (1901) (3.0) (4.4) x 1 3 x (1).33.1 x 4 (400) ± 01 (34896) 93 (643) (174) 380 (67) (3.3) (.3) Testing Methods Appear in Green Notes: All metric conversions are approximate. Additional technical services are available. Indicates data not available.
5 Temperature Resistance Flammability & Outgassing Environmental Avail. Temperature Resistance, Recommended Constant Use, max., SAE J36 Temperature Resistance, Recommended Intermittent Use, max. Temperature Resistance, Embrittlement ASTM D Temperature Resistance, Cold Flexibility MILP140 D 40 F (40 C) Flame Resistance, UL HBF (File E0) (, ), MVSS (, ), CSA Component Acceptance HBF (File ) ( ) Fogging, SAE J F (0ºC) Outgassing, Total Mass Loss, (TML), % ASTM E F (1 < 7x 3 Pa Outgassing, Collected Volatile Condensable Materials (CVCM), %,ASTM E F (1 <7x 3 Pa Outgassing, Water Vapor Regain (WVR), % ASTM E F (1 <7x 3 Pa Gasketing and Sealing UL JMST (Consisting of UL0 and UL08), CAN/CSA C. No. 94M91 Water Absorption, High Humidity Exposure, % weight gain, typical, AMS 3689 Water Absorption, Immersion Testing, % weight gain, typical, ASTM D 709 UV Resistance, ASTM G 396 Ozone Resistance, GM 4486P9 Corrosion Resistance, AMS Thickness, inches (mm), Tolerance, % Standard Color (Code) Unsupported Products 0ºF (11ºC) 0ºF (11ºC) 4ºF (0ºC) 4ºF (0ºC) File MH (3.94.8) ( ) Extra Soft Slow Rebound ( ) 0ºF (11ºC) 60ºF (1ºC) File MH1464 File * ( ) 4701 Very Soft ( ) ± 1% ( ) 0ºF (11ºC) 40ºF (40ºC) File MH1464 File ( ) ( ) ± 0% Soft ( ) 0ºF (11ºC) 40ºF (40ºC) File MH1464 File ** ( ) 470 Firm ( ) ± 0% ( ) 18ºF (70ºC) 0ºF (11ºC) 3ºF (16ºC) File MH1464 File ( ) Very Firm ( ) ± 1% Notes: All products exhibit good Mildew/Bacteria Resistance, ASTM G 196 All products exhibit no Skin Contact Irritation, Primary Skin Irritation Test (FHSA) All products exhibit no Staining, ASTM D 9 *Material tested in Azure **Material tested in Gray
6 Typical Physical Properties Electrical & Thermal Density, lb./ft 3 (kg / m 3 ), Tolerance, % ASTM D 3749 Test A Compression Force Deflection, Range psi (kpa), Typical psi (kpa), 0."/min. Strain Rate Force % Deflection Hardness, Durometer, Shore "O", ASTM D 4097 Compression Set, % max. ASTM D 3749 Test 73 F (3 C) Compression Set, % max. ASTM D 3749 Test 18 F (70 C) Compression Set, % max., ASTM D 3749 Test J / Test D after autoclaved 0 F (11 C) Dimensional Stability, % max. change F (80 C) in a forcedair oven Tensile Strength, Min. psi (kpa), Typical psi (kpa) ASTM D 3747 Test E Tensile Elongation, %, Min., Typical ASTM D 3749 Test E Tear Strength, Min. pli (kn/m), Typical pli (kn/m) ASTM D 6491 Die C Dielectric Constant, K ("DK"), ASTM D 7 F ( C) relative humidity 0% for 4 hours. Dielectric Strength, volts/mil, ASTM D 14997a Dissipation Factor, tan D ("DF"), ASTM D 98 Volume Resistivity, ohmcm, ASTM D 799 Surface Resistivity, ohm/sq., ASTM D 799 Thermal Conductivity, W/mC (BTUin/hrft F) ASTM C 1898 Coefficient of Thermal Expansion in./in./ C 1 (40) 3. (4) 1.7 (1) (0.8) 0 () 1 (73) 3. () x 11 x x 4 (400) 1.8. (88).3 (37) 0 () 38 (1).0 (34) x 11.9 x ().33.1 x 4 (400) 1 (383) 8.4 (8) (33) 3 (1) x 1 7 x (3).33.1 x 4 1 (40) ± 11 (376) 9.3 (64) (76) 67 (46) (1.1) (1.8) 0 () 17 (69117) 1 (3) ± 90 (60) 94 (648) (1.4) 13 (.3) x 1 x x (376) 8 (193) 31 (87) 149 (7) (.6) 18 (3.) 14 (33) 3 (1) ±1 160 (16) 38 (1641) (1.6) (4.4) x 1 7 x (3).33.1 x 4 Testing Methods Appear in Green Notes: 1. Compression Set, % maximum, after 4 hour recovery. PORON Cellular Urethane material is supported by being directly cast onto mil polyester film All metric conversions are approximate. Additional technical services are available. Indicates data not available.
7 Temperature Resistance Flammability & Outgassing Environmental Avail. PET Film Temperature Resistance, Recommended Constant Use, max., SAE J36 Temperature Resistance, Recommended Intermittent Use, max. Temperature Resistance, Cold Flexibility MILP140D 40 F (40 C) Temperature Resistance, Embrittlement, ASTMD Flame Resistance, UL HBF (File E0) (, ), MVSS (, ) Fogging, SAE J F (0 C) 1/94 Outgassing, Total Mass Loss (TML), % ASTM E F (1 < 7x 3 Pa Outgassing, Collected Volatile Condensable Materials (CVCM), %,ASTM E F (1 <7x 3 Pa Outgassing, Water Vapor Regain (WVR), % ASTM E F (1 <7x 3 Pa Gasketing and Sealing, UL JMST (Consisting of UL0 and UL08) Water Absorption, High Humidity Exposure, % weight gain, typical, AMS 3689 Water Absorption, Immersion Testing, % weight gain, typical, ASTM D 709 UV Resistance, ASTM G 396 Ozone Resistance, GM 4486P9 Corrosion Resistance, AMS Thickness, inches (mm), Tolerance, % Standard Color (Code) Density, g/cm 3, ASTM D Ultimate Elongation, ASTM D 88 Shrinkage MD, % (TD), 39 C Tensile Strength MD, psi (kg/cm ), ASTM D 88 Yield Strength (F), psi (kg/cm ), ASTM D 88 Coefficient of Friction A/B, (Kinetic), ASTM D 1894 Supported Products 0ºF (11ºC) 4ºF (0ºC) 0ºF (18ºC) ºF (1ºC) (3.0) (.06) ( 1.04) ± 1% 1,39,000 (,1) 1. 1, (0.0) (1,00) Extra Soft Slow Rebound 18ºF (70ºC) 0ºF (11ºC) 60ºF (1ºC) File MH ( ) ( 1.19) ± 1% 1,39,000 (,1) 1. 1, (0.0) (1,00) 4701 Very Soft 18ºF (70ºC) 0ºF (11ºC) 40ºF (40ºC) File MH (0.) ± 0.003in 1,39,000 (,1) 1. 1, (0.0) (1,00) 470 Firm ( ) Additional Offerings 0ºF (11ºC) File MH ( ) ( ) ± 0% Soft Enhanced Sealability 0º F (11ºC) 40ºF (40ºC) File MH ( ) ± 0.003in 470 Firm Thin as Cast Notes: All products exhibit good Mildew/Bacteria Resistance, ASTM G 196 All products exhibit no Skin Contact Irritation, Primary Skin Irritation Test (FHSA) All products exhibit no Staining, ASTM D 9
8 World Class Performance Rogers Corporation (NYSE:ROG), headquartered in Rogers, CT, is a global technology leader in the development and manufacture of high performance, specialtymaterialbased products for a variety of applications in diverse markets including: portable communications, communications infrastructure, computer and office equipment, consumer products, ground transportation, aerospace and defense. In an everchanging world, where product design and manufacturing often take place on different sides of the planet, Rogers has the global reach to meet customer needs. Rogers provides the convenience of a worldwide presence and a true understanding of global markets. The world runs better with Rogers. High Performance Foams Division PORON Urethane Foams Woodstock, CT, USA Tel: Fax: Toll Free: High Performance Foams Division BISCO Silicones Carol Stream, IL, USA Tel: Fax: Toll Free: The Woodstock, CT Facility Is Registered to ISO 9001:000 Certificate No. A Sales Rogers Corporation Rogers, CT, USA Tel: Fax: Rogers INOAC Corporation Nagoya, Japan Tel: Fax: Rogers Korea Inc. KyungkiDo, Korea Tel: Fax: Rogers N.V. Gent, Belgium Tel: Fax: Rogers Shanghai International Trading Co., Ltd. Shanghai, PRC Tel: Fax: Rogers Shanghai International Trading Co., Ltd. Beijing Branch Beijing, PRC Tel: Fax: Rogers Shanghai International Trading Co., Ltd Shenzhen Branch Shenzhen, PRC Tel: Fax: Rogers Taiwan Inc. Taipei, Taiwan Tel: Fax: Rogers Technologies (Singapore) Inc. Singapore Tel: Fax: Rogers Technologies (Suzhou) Co., Ltd. Suzhou, PRC Tel: Fax: The information contained in this Material Selection Guide is intended to assist you in designing with Rogers PORON Urethane. It is not intended to and does not create any warranties, express or implied, including any warranty of merchantability or fitness for a particular purpose or that the results shown in this Material Selection Guide will be achieved by a user for a particular purpose. The user should determine the suitability of Rogers PORON Urethane for each application. PORON and BISCO are licensed trademarks of Rogers Corporation. 003, 00, 006, 007 Rogers Corporation. All rights reserved. Printed in USA AG, Publication #17078
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