PLEXIGLAS Sheet Products for Aircraft Transparencies PLEXIGLAS GS 245 PLEXIGLAS GS 249. Aviation
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1 PLEXIGLAS Sheet Products for Aircraft Transparencies PLEXIGLAS GS 245 PLEXIGLAS GS 249 Aviation
2 Business Unit Röhm Plexiglas is the world leader in polymethyl methacrylate sheet products. Our PLEXIGLAS has been used in the most varied types of aircraft glazing for many years. For this purpose we offer the following specially developed materials: PLEXIGLAS GS 245: acrylic sheet of high optical quality PLEXIGLAS GS 249: crosslinked high-quality acrylic sheet, certified to MIL-P-8184 Type I, Class 2. Together with our products we offer our customers competent applicationoriented advice, custom-tailored solutions and compliance with all relevant standards and specifications. Besides the products and applications described in this leaflet, we supply further materials for use in aircraft, i.e. ROHACELL rigid foams, EUROPLEX F and EUROPLEX PPSU. The polymethacrylimide core material ROHACELL is designed for the construction of composites. EUROPLEX F and EUROPLEX PPSU are sheet products based on polycarbonate (PC), and polyphenyl sulfone (PPSU), respectively, for interior trim of aircraft. Röhm GmbH & Co. KG is certified to DIN EN ISO About us...
3 Applications Typical Applications of Our Products PLEXIGLAS GS 245 Helicopter glazing Glider canopies General aircraft glazing Trainer canopies PLEXIGLAS GS 249 is stretchable and ideally suited for: commercial aircraft cabin windows fighter canopies and windshields laminated windshields Eurofighter Typhoon, windshield and canopy made from PLEXIGLAS GS 249 Stretched
4 Products The Products PLEXIGLAS GS 245 is a special acrylic sheet of high optical quality approved for aircraft glazing which shows the unequalled resistance to weathering and aging typical of cast acrylic. The material is UV-absorbing and available in clear and transparent colors. PLEXIGLAS GS 249 is a special grade of high-quality acrylic sheet approved for aircraft applications. It offers superior crazing and solvent resistance as well as increased heat deflection resistance. With less than 2.2% water absorption after long-term exposure, PLEXIGLAS GS 249 is classified as a material with improved moisture absorption resistance. JAS 39 Gripen, windshield made from PLEXIGLAS GS 249 Stretched
5 Sales Range Sales Range (mm) (inches) Thicknesses PLEXIGLAS GS through through 1.00 PLEXIGLAS GS 2492 through through 3.35 Standard Sizes PLEXIGLAS GS 245 up to 3050 x x 80 PLEXIGLAS GS 249 (2 through 29 mm) up to 3050 x x 80 (30 through 85 mm) 1220 x x x x x x x x 47.2 Overages All sheet supplied net trim (no overage). Untrimmed sheets are available. No guarantee is given as to the additional area obtained by ordering untrimmed sheet. For information on intermediate thicknesses and sizes please contact our sales department. Edge Preparation Edge-prepared billets are available upon request. Color PLEXIGLAS GS aircraft-grade acrylic sheet is available in a variety of transparent colors. Please contact our sales department for further information. Tolerances PLEXIGLAS GS aircraft-grade acrylic sheets and blocks are supplied within the tolerance limits of the applicable specification. Fabrication Fabrication PLEXIGLAS GS 245 sheet can be fabricated by the same techniques as standard acrylic sheet. Most fabrication techniques can also be used for PLEXIGLAS GS 249 sheet, with slight modifications. Our guidelines for workshop practice give useful tips and proper advice on fabricating PLEXIGLAS GS acrylic sheet and are availabe from our technical service department.
6 Properties Product Properties of Cast PLEXIGLAS Sheet Which properties are important to you? What must the material be able to do? We have compiled the most important properties of our products in the table below. Further information and additional properties on request. Property Test Method Unit Typical Value* PLEXIGLAS GS 245 PLEXIGLAS GS 249 Specific gravity ISO 1183; (ASTM D 792) g/cm Tensile strength ISO 527-2/1B/5; (ASTM D 638) MPa; (psi) 80; (11600) 80; (11600) Tensile elongation ISO 527-2/1B/5; (ASTM D 638) % Internal strain (160 C, 16 min, thickness 6.35 mm) % approx. 1.5 preshrunk MIL-P-8184% 1 unshrunk % approx. 1.5 Refractive index ISO 489; (ASTM D 542) Light transmittance initial EN ; (ASTM D 1003) % after accelerated weathering ASTM D 1003 % Haze initial EN ; (ASTM D 1003) % after accelerated weathering EN ; (ASTM D 1003) % Ultraviolet transmittance (l= nm) % 1 1 Angular deviation EN ; (ASTM D 637) minutes 4 4 Thermal expansion EN /K 7 x x 10-5 ASTM D 696 in./in./ F 3.9 x x 10-5 Heat deflection temperature ISO 75-2Ae; (ASTM D 648) C; ( F) 105; (222) 113; (236) Vicat softening temperature ISO 306-B 50 C Flammability EN ; (ASTM D 635) mm/min; (in./min.) 36; (1.4) 20; (0.6) Water absorption standard MIL-P-8184% 0.2 long-term MIL-P-8184% 2.1 Crazing resistance dry: isopropyl alcohol MIL-P-8184psi 2880 lacquer thinner MIL-P-8184psi 2328 wet: isopropyl alcohol MIL-P-8184psi 2486 lacquer thinner MIL-P-8184psi 1925 isopropyl alcohol EN MPa 16 *some values may vary with thickness
7 Product Properties of Stretched PLEXIGLAS Sheet Property Test Method Unit Typical Value* PLEXIGLAS GS 249 properly stretched Tensile strength ISO 527-2/1B/5; (ASTM D 638) MPa; (psi) 80; (11600) Tensile elongation ISO 527-2/1B/5; (ASTM D 638) % 30 Resistance to crack propagation at 23 C EN N/mm 3/2 118 (73 F) (MIL-P-25690) (lbs./in. 3/2) (3400) at C EN N/mm 3/2 56 (0 F) (MIL-P-25690) (lbs./in. 3/2 ) (1600) after weathering MIL-P lbs./in. 3/ Shear strength MIL-P psi 4500 Thermal relaxation at 110 C (230 F) EN ; (MIL-P-25690) % 5 at 145 C (293 F) EN ; (MIL-P-25690) % 42 Crazing resistance dry: isopropyl alcohol MIL-PP psi 3700 lacquer thinner MIL-PP psi 3350 wet: isopropyl alcohol MIL-PP psi 3550 lacquer thinner MIL-PP psi 2850 *some values may vary with thickness Approvals and Specifications Approvals Germany France Great Britain U.S. AECMA PLEXIGLAS GS 245 meets meets type approved corresponds meets WL AIR 9106/A to DTD 5592 A to MIL-P ) pr EN 4364 DIN Type I PLEXIGLAS GS 249 meets meets type approved qualified to meets WL AIR 9106/A to DTD 5592 A MIL-P-8184 pr EN 4365 DIN Type II Type I; Class II PLEXIGLAS GS 249 meets meets meets meets properly stretched or exceeds or exceeds or exceeds or exceeds WL AIR 9106/A MIL-P pr EN 4366 Type III Flammability PLEXIGLAS GS 245 and PLEXIGLAS GS 249 meet the requirements of FAR (a) (1) (iv) (corresponds to JAR, Part 25, Paragraph (b-2) and AITM 2003) 1) usable to WL
8 Eurocopter EC 135, glazing parts made from PLEXIGLAS GS 245 PLEXIGLAS, EUROPLEX and ROHACELL are registered trademarks of Röhm GmbH & Co. KG, Darmstadt, Germany. Our technical advice on the applications of our products is given without obligation. The buyer is responsible for their use and processing, and is also liable for observing any third-party rights. Technical data concerning our products are typical values. Subject to alteration. = registered trademark Röhm GmbH & Co. KG D Darmstadt Sales: Phone: +49 (0) Fax: +49 (0) Technical Service: Phone: +49 (0) (0) Fax: +49 (0) /901/01054 (e)
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