8-16-way Connector Family for GT 280 Terminal System

Transcription

1 8-16-way Connector Family for GT 280 Terminal System SEALED Assembly / Disassembly D REV 04, May

2 TABLE OF CONTENTS Exploded view List of components View of versions FEMALE SEQUENCE Pre-assembly: Assembly: MALE SEQUENCE Page , , Step F-1: inserting Seal Step F-2: inserting PLR Step F-3: inserting CPA Step F-4: inserting GT 280 Female Terminals Step F-5: inserting TPA Step F-6: Step F-7: pushing PLR electrical test Pre-assembly: Assembly Step M-1: inserting PLR Step M-2: inserting GT 280 Male Terminals Step M-3: inserting TPA Step M-4: pushing PLR Step M-5: electrical test CONNECTING SEQUENCE: Disassembly sequence Table of tools Revisions Step C-1: connecting Connectors Step C-2: locking CPA The information contained in these assembly instructions is subject to alteration without prior notice and does not represent any obligation on the part of DELPHI. All information is correct at the time of releasing. Reprinting or translation is not permitted without written permission from DELPHI. Copyright 2013 DELPHI. All rights reserved. ADI /32

3 EXPLODED VIEW TPA PART-NO. see page 4 GT 280 Female Terminals CPA PART-NO Receptacle Housing 8-way PART-NO. see page 4 Seal PART-NO. see page 4 PLR PART-NO. see page 4 PLR PART-NO. see page 4 Tab Housing 8-way PART-NO. see page 4 GT 280 Male Terminals TPA PART-NO. see page 4 ADI /32

4 LIST OF COMPONENTS Component Delphi Customer (single parts) PART-NO.* PART NO. amount Receptacle Housing 8-way Tab Housing 8-way Seal PLR CPA TPA Receptacle Housing 10-way Tab Housing 10-way Seal PLR CPA TPA Receptacle Housing 12-way Tab Housing 12-way Seal PLR CPA TPA Receptacle Housing 14-way Tab Housing 14-way Seal PLR CPA TPA Receptacle Housing 16-way Tab Housing 16-way Seal PLR CPA TPA Component (pre-assembled parts) Delphi PART-NO.* Customer PART NO. Receptacle Hsg 8- way+seal+plr+cpa Receptacle Hsg 10-way+Seal+PLR+CPA Receptacle Hsg 12-way+Seal+PLR+CPA Receptacle Hsg 14-way+Seal+PLR+CPA Receptacle Hsg 16-way+Seal+PLR+CPA Tab Hsg 8- way+plr Tab Hsg 10-way+PLR Tab Hsg 12-way+PLR Tab Hsg 14-way+PLR Tab Hsg 16-way+PLR * - These Part-No.'s are for reference + - Parts under development. Please contact your regional support representative amount ADI /32

5 LIST OF COMPONENTS Component Delphi Customer (single parts) PART-NO.* PART NO. amount Receptacle Housing 8-way Tab Housing 8-way Seal PLR TPA Receptacle Housing 10-way Tab Housing 10-way Seal PLR TPA Receptacle Housing 12-way Tab Housing 12-way Seal PLR TPA Receptacle Housing 14-way Tab Housing 14-way Seal PLR TPA Receptacle Housing 16-way Tab Housing 16-way Seal PLR TPA Component (pre-assembled parts) Delphi PART-NO.* Customer PART NO. Receptacle Hsg 8- way+seal+plr Receptacle Hsg 10-way+Seal+PLR Receptacle Hsg 12-way+Seal+PLR Receptacle Hsg 14-way+Seal+PLR Receptacle Hsg 16-way+Seal+PLR Tab Hsg 8- way+plr Tab Hsg 10-way+PLR Tab Hsg 12-way+PLR Tab Hsg 14-way+PLR Tab Hsg 16-way+PLR * - These Part-No.'s are for reference + - Parts under development. Please contact your regional support representative amount ADI /32

6 VIEW OF VERSIONS Male 8-way PN Female 8-way PN Male 10-way PN Female 10-way PN Male 12-way PN Female 12-way PN Male 14-way PN Female 14-way PN Male 16-way PN Female 16-way PN ADI /32

7 VIEW OF VERSIONS Male 8-way PN Female 8-way PN Male 10-way PN Female 10-way PN Male 12-way PN Female 12-way PN Male 14-way PN Female 14-way PN Male 16-way PN Female 16-way PN ADI /32

8 PRE-ASSEMBLY RECEPTACLE HOUSING 8-WAY INSERTING SEAL Step F-1: Insert Seal into the Receptacle Housing 8-way Seal is pushed up to resistance Step F-1 completed. ADI /32

9 RECEPTACLE HOUSING 8-WAY INSERTING PLR Step F-2: Using assembly tool (see tool examples on page 29) insert PLR until it is correctly closed in pre-position-windows. PLR is locked in pre-position-windows Step F-2 completed. ADI /32

10 RECEPTACLE HOUSING 8-WAY INSERTING CPA Step F-3: Insert CPA until it is locked in pre-assembled position CPA is locked in pre-position Step F-3 completed. ADI /32

11 ASSEMBLY RECEPTACLE HOUSING 8-WAY INSERTING GT 280 _Optional Plug Seal DPN Step F-4: Insert GT 280 Female Terminals (or Plug Seal) into Receptacle Housing 8-way according to insertion plan. Proper orientation of Terminal required. Terminal is fully engaged under the flex locking arm Optional Plug Seal inserted 0 Ø M = / mm Ø P = 3.1 +/ mm (see Drawing No ) Step F-4 completed. ADI /32

12 RECEPTACLE HOUSING 8-WAY INSERTING TPA ATTENTION! The TPA is only an option. It must be ordered separately. Step F-5: Insert TPA onto Receptacle Housing 8-way until it is correctly locked. correctly locked one of two TPA locks Step F-5 completed. ADI /32

13 RECEPTACLE HOUSING 8-WAY PUSHING PLR Step F-6: Push the PLR to the end position to secure te Terminals locking arms. Locks are closed in end-position-windows Terminal locking arm is locked through PLR in end position Step F-6 completed. ADI /32

14 RECEPTACLE HOUSING 8-WAY ELECTRICAL TEST Step F-7 Perform electrical test. Check assembly and dimensional correctness. ADI /32

15 PRE-ASSEMBLY TAB HOUSING 8-WAY INSERTING PLR Step M-1: Using assembly tool (see tool examples on page 29) insert PLR until it is correctly closed in pre-position-windows (PLR should be inserted to a depth of 12,8 mm). PLR is locked in pre-position-windows Step M-1 completed. ADI /32

16 ASSEMBLY TAB HOUSING 8-WAY INSERTING GT 280 _Optional Plug Seal DPN Step M-2: Insert GT 280 Male Terminals (or Plug Seal) into Tab Housing 8-way according to insertion plan. Proper orientation of Terminal required. Terminal is fully engaged under the flex locking arm Optional Plug Seal inserted 0 Ø M = / mm Ø P = 3.1 +/ mm (see Drawing No ) Step M-2 completed. ADI /32

17 TAB HOUSING 8-WAY INSERTING TPA ATTENTION! The TPA is only an option. It must be ordered separately. Step M-3: Insert TPA onto Tab Housing 8-way until it is correctly locked. correctly locked one of two TPA locks Step M-3 completed. ADI /32

18 TAB HOUSING 8-WAY PUSHING PLR Step M-4: Push the PLR to the end position. PLR is locked in end-position-windows Step M-4 completed. ADI /32

19 TAB HOUSING 8-WAY ELECTRICAL TEST Step M-5 Perform electrical test. Check assembly and dimensional correctness. ADI /32

20 CONNECTING CONNECTORS CONNECTING CONNECTORS Step C-1: Connect Tab Housing 8-way with Receptacle Housing 8-way. Tab Housing correctly closed lock Step C-1 completed. ADI /32

21 CONNECTORS LOCKING CPA Connector lock arm CPA Step C-2: Push the CPA to the end position to secure the connectors lock arm. Locking arm is correctly secured CPA is pushed up to resistance (it hits the Connector lock arm) Step C-2 completed. THE END OF ASSEMBLY / CONNECTING SEQUNCE ADI /32

22 ADI /32

23 DISCONNECTING CONNECTORS UNLOCKING CPA Step D-1: Move the CPA to its pre-assembled position using removal tool Step D-1 completed. ADI /32

24 CONNECTORS DISCONNECTING CONNECTORS Connector lock arm Step D-2: Push (arrow 1) lock arm and still pushing disconnect (arrow 2) Male and Female Connector. Step D-2 completed. ADI /32

25 MALE DISASSEMBLY TAB HOUSING 8-WAY REMOVING PLR Step D-3: Remove the PLR completely using removal tool Step D-3 completed. ADI /32

26 TAB HOUSING 8-WAY REMOVING TPA one of two TPA locks Step D-4: Unlock (arrow 1) TPA using removal tool and remove (arrow 2) completely. Step D-4 completed. ADI /32

27 TAB HOUSING 8-WAY REMOVING GT 280 removal tool terminal flex locking arm Step D-5: Locate locking arm at the front of the cavity. Insert (operation 1) the tool NO straight into the channel of cavity, deflect the locking arm to unseat the Terminal and gently pull on the cable to remove (operation 2) GT 280 Male Terminal from the Tab Housing 8-way. Step D-5 completed. ADI /32

28 FEMALE DISASSEMBLY RECEPTACLE HOUSING 8-WAY REMOVING PLR Step D-6: Remove the PLR completely using removal tool Step D-6 completed. ADI /32

29 RECEPTACLE HOUSING 8-WAY REMOVING TPA one of two TPA locks Step D-7: Unlock (arrow 1)TPA using removal tool and remove (arrow 2) completely. Step D-7 completed. ADI /32

30 RECEPTACLE HOUSING 8-WAY REMOVING GT 280 removal tool terminal flex locking arm Step D-8: Locate locking arm at the front of the cavity. Insert (operation 1) the tool NO straight into the channel of cavity, deflect the locking arm to unseat the Terminal and gently pull on the cable to remove (operation 2) GT 280 Female Terminal from the Receptacle Housing 8-way. Step D-8 completed. THE END OF ASSEMBLY / DISASSEMBLY INSTRUCTIONS ADI /32

31 EXAMPLES OF ASSEMBLY TOOLS TABLE OF TOOLS Example assembly tool for PLR preassembly in 2-way Female Connector GT 150 (sealed) Example assembly tool with inserted PLR for PLR pre-assembly in 2-way Male Connector GT 150 (sealed) Hand Press HELP TOOLS Item Function Tool PN. 1 Removal tool for GT 280 Male and Female Terminals Removal tool for PLR removal Removal tool for CPA and TPA removal Alternative removal tool for GT 280 Male and Female Terminals ADI /32

32 REVISIONS Revision Change description Date REV 01 Initial release Feb 3, 2004 REV 02 New removal tools for PLR, TPA and CPA applied Sep 5, 2005 REV 03 E-catalog version created Jan 20, 2012 REV 04 Added PNs for version without CPA. Added blind plug seal assembly. May 15, 2013 DEV: TCK KR PL ADI /32