INSTALLATION. Note: Not all of the included parts will be used during this installation. -cont.-

Transcription

1 Driving Lights for Road Glide 5007 Fits: 98-up Road Glide PartS Included 1 Right Light Assembly 1 Left Light Assembly 1 Right Mounting Bracket 1 Left Mounting Bracket 1 Hardware Kit Including: 2 Narrow Flat Washers x 1.00 Hex Bolts 2 Driving Light Spacers 1 Wiring Components Including: 1 Toggle Switch 1 Toggle Switch Housing 1 Toggle Switch Face Ring 6 6 Cable Ties 1 24 Power Y 16 AWG Wire Assembly (White) AWG Wire (White) AWG Wire (Black) AWG Wire (Orange) 8 Heat Shrink Covered Butt Connectors 1 All-Purpose Lighting Installation Kit Including: 1 Dielectric Grease Pack T-Taps Mating Connectors 4 Insulated Bullet Receptacles 4 Insulated Bullets 2 3-Circuit Plugs 2 4-Circuit Plugs 2 6-Circuit Plugs Tab Receptacle 6 6 Cable Ties 1 Installation Instructions Note: Not all of the included parts will be used during this installation. CUSTOMER SERVICE (toll free) QUESTIONS techsupport@kuryakyn.com or call LIMITED WARRANTY Küryakyn warrants that any Küryakyn products sold hereunder, shall be free of defects in materials and workmanship for a period of one (1) year from the date of purchase by the consumer excepting the following provisions: Küryakyn shall have no obligation in the event the customer is unable to provide a receipt showing the date the customer purchased the product(s). The product must be properly installed, maintained and operated under normal conditions. Küryakyn makes no warranty, expressed or implied, with respect to any gold plated products. Küryakyn shall not be liable for any consequential and incidental damages, including labor and paint, resulting from failure of a Küryakyn product, failure to deliver, delay in delivery, delivery in nonconforming condition, or for any breech of contract or duty between Küryakyn and a customer. Küryakyn products are often intended for use in specific applications. Küryakyn makes no warranty if a Küryakyn product is used in applications other than intended. Küryakyn electrical products are warranted for one (1) year from the date of purchase by the consumer. Components of Küryakyn products containing L.E.D.s will be warranted for defects in materials and workmanship for 3 years from the date of purchase. Küryakyn makes no warranty of any kind in regard to other manufacturer s products distributed by Küryakyn. Küryakyn will pass on all warranties made by the manufacturer and where possible, will expedite the claim on behalf of the customer, but ultimately, responsibility for disposition of the warranty claim lies with the manufacturer. ABOUT OUR CATALOG Please read and understand entire instructions before starting installation. Thank you for choosing Küryakyn! In order to protect you and others from possible injury and/or property damage or loss, please pay close attention to all instructions, warnings, cautions and attention notes regarding the use and care of this product. This indication alerts you to the fact that ignoring the contents described herein can result in potential injury or material damage. ATTENTION! This indication alerts you to the fact that ignoring the contents described herein may negatively affect product performance and functionality HD-0608

2 Tools Suggested Set of hex wrenches, torx drivers, combination wrenches, socket set and ratchet, drill bits, drill. Strictly observe the following guidelines in order to use the product properly and avoid potentially dangerous accidents. PIC. 1 Procedure STEP 1 Read and understand all steps in the instructions before starting the installation. Park the motorcycle on a hard, level surface and turn off the ignition. Avoid potential electrical shock! Disconnect the battery before starting this procedure. STEP 2 Remove the screws that secure the windscreen as shown in PIC. 1; the screws and windscreen will be reinstalled later. STEP 3 Remove the headlamp cover by gently pushing on the lower release tabs of the cover as shown in PIC. 2 with a small flat screwdriver. PIC. 2 STEP 4 Remove the two nuts on the inside of the fairing (shown in PIC. 3) that secure both the right and left turn signals to the motorcycle. STEP 5 Remove the six torx screws (there are three on each side) that secure the inner fairing to the outer fairing as shown in PIC. 4. Avoid damage to the motorcycle. Protect painted surfaces with a soft cloth or blanket. ATTENTION! Assistance is recommended to secure the outer fairing after all of the torx screws have been removed to prevent damage. STEP 6 Unplug the headlight wiring harness and gently set the outer fairing on a soft and sturdy surface. Remove the headlight cover by releasing the lower tabs PIC. 3 STEP 7 Disconnect the wiring harness from one side of the headlight (PIC. 5). STEP 8 Press in on the green tabs shown in PIC. 5 to release the headlight from the fairing; remove the headlight and set it aside. Remove the nuts that secure the turn signals STEP 9 Locate and separate the right turn signal connector. The connector is located inside the fairing usually towards the bottom of the fairing; there will one violet wire, one blue wire, and one black wire coming out of the connectors. STEP 10 Install the right light assembly on the right mounting bracket (refer to PIC. 6 to determine the right bracket), routing the wires through the hole in the bracket. PIC. 4 STEP 11 Secure the light assembly to the bracket with a x 1.00 hex bolt and narrow flat washer. STEP 12 Route the wires through the notch in the mounting bracket and place a driving light spacer over the studs, routing the wires through the center hole of the spacer as shown in PIC. 7. Remove the Torx screws (three on each side) STEP 13 Locate the 3-circuit plug from the hardware kit, open the secondary clasp and insert the blue, violet and black wires into the terminal until they click (refer to PIC. 8 for each wire location in the plug). Close the secondary clasp once all the wires have been inserted. STEP 14 Place a small amount of dielectric grease on the plug and insert it in the right turn signal socket where the OEM signal was removed from in STEP 9. 2

3 ATTENTION! Küryakyn recommends the use of dielectric grease on electrical connections. STEP 15 Repeat STEP 9 through STEP 14 for the left side. STEP 16 Locate the 24 black wire and 24" orange wire from the hardware kit. STEP 17 Place a small amount of grease on the male spades and insert them into the black and orange accessory wires off the headlight plug (orange to orange and black to black). Refer to PIC. 9. STEP 18 Referring to PIC. 10, hook the other end of the orange and black wires to the toggle switch; orange wire goes to the power location and the black wire to the ground location. Disconnect the wiring harness from one of the lights (STEP 6) PIC. 5 Release the tabs that secure the headlight to the fairing (STEP 7) STEP 19 Connect the 24 white Y wire to the Acc location on the toggle switch (PIC. 10). STEP 20 Use the toggle switch trim ring to determine a location on the fairing to mount the toggle switch. Refer to PIC. 11 for recommended mounting location-near the fuel and air temp gauge on the left side of the fairing. Note: You may choose to mount the switch in any location that you choose; ensure that there is enough room for the trim ring to lay flat and there is adequate room on the inside of the fairing for the toggle switch, wires and when drilling. PIC. 6 Left mounting bracket STEP 21 Mark the center of the trim ring to drill the hole in the fairing. STEP 22 Check the backside of the drilling location to make sure that there is adequate space with the wires/gauges to drill a hole. STEP 23 Carefully drill a pilot hole using a 1/8 drill bit. right mounting bracket PIC. 7 STEP 24 Check to make sure that the drilling location is still clear and there is adequate room for the switch; drill a larger hole using a 1/2 drill bit. STEP 25 Remove the top nut and washer from the toggle switch. Note: The nut may used on the backside of the fairing to set the depth of the switch. STEP 26 Insert the switch through the hole drilled and secure with the switch face ring as shown in PIC. 12. Route wires in the notch on mounting bracket and pl ace the spacer over the studs STEP 27 Connect the other end of the Y wires from the toggle switch to the white wires from the. STEP 28 Hold the fairing in place on the bike; tuck the excess wires inside the fairing routing them through the notch in the fairing by the turn signal mounting holes. blue wire PIC. 8 Secondary clasp STEP 29 Place the front of the fairing on the metal support arms shown in PIC. 13 and make sure the tabs on the edges of the outer fairing are on the inside of the tabs of the inner fairing. STEP 30 Make sure that the wires are in the notch in the mounting bracket and tuck the remaining wire inside the fairing, routing it through the notch in the fairing; place the studs through the holes and start the nuts that were removed in STEP 4. ATTENTION! Secure all wiring away from any moving parts, pinch points or extreme heat. Küryakyn WILL NOT warranty any electrical component that fails due to pinched, crimped, broken, abraded, melted or frayed wires. 3 violet wire black wire

4 STEP 31 Repeat STEP 30 for the left side. STEP 32 Reinstall the six torx screws that were removed in STEP 5 to secure the inner and outer fairing together. STEP 33 Tight the nuts to secure the driving light brackets to the motorcycle. STEP 34 Route the headlight harness around the backside of the center bar between the two headlight holes and reconnect it to the headlight that it was removed from earlier. STEP 35 Connect the harness from the headlights to the main headlight harness. Accessory wires PIC. 9 Headlight plug Connect the orange wire to the orange and the black to black STEP 36 Place the headlights back into the fairing, ensuring that the green tabs click in place. PIC. 10 STEP 37 Reinstall the headlight cover, ensuring that the tabs click in place. STEP 38 Place the windscreen on the motorcycle and install two screws in the rear corners first, as shown in PIC. 14. STEP 39 Rotate the windscreen down in place and install the remaining screws. Connect the wires to the toggle switch STEP 40 Turn the ignition to the ON position and check for proper operation of the and turn signals. ATTENTION! It is the installer s responsibility to ensure that all of the fasteners (including pre-assembled) are tightened before operation of the motorcycle. Küryakyn will not warranty components lost due to improper installation. Periodic maintenance may be required PIC. 11 Ride On! Mark a location to drill a hole PIC. 12 PIC. 14 PIC. 13 Secure toggle switch with face ring Front fairing on the support arms Install the screws here first 4

5 I N S TA L L AT I O N Tools Suggested Set of Hex Wrenches, Phillips Screwdriver Strictly observe the following guidelines in order to use the product properly and avoid potentially dangerous accidents. Procedure STEP 1 Read and understand all steps in the instructions before starting the installation. Park the motorcycle on a hard, level surface; turn off the ignition and allow the engine to cool. STEP 2 As shown in PIC 1, remove the Button Head Cap Screw Located at the bottom of the light housing. STEP 3 Remove the light bezel by twisting the bezel counter clockwise and pulling the bezel outward. STEP 4 Remove the rubber inner seal from the chrome light housing. The glass light housing should now be free. NOTE Please note the orientation of the locating ring. This will greatly help when reassembling the lights. Refer to PIC 3. STEP 5 Pull the glass housing out away from the chrome housing and disconnect the wires (PIC 2). STEP 6 As shown in PIC 3, remove the 4 screws to gain access to the light bulb. STEP 7 Pull the light bulb from the mount with the white wire attached. STEP 8 Insert the white wire through the mount from the front side. (The wire should fit through the rubber boot on the backside of the PIC. 1 mount) STEP 9 Reassemble the glass housing and the chrome housing in the reverse order it was disassembled. ATTENTION! It is the installer s responsibility to ensure that all of the fasteners (including preassembled) are tightened before operation of the motorcycle. Küryakyn will not warranty components lost due to improper installation. L i g h t B u l b R e p l a c e m e n t PIC. 2 PIC. 3 CUSTOMER SERVICE (toll free) QUESTIONS techsupport@kuryakyn.com or call LIMITED WARRANTY Küryakyn warrants that any Küryakyn products sold hereunder, shall be free of defects in materials and workmanship for a period of one (1) year from the date of purchase by the consumer excepting the following provisions: Küryakyn shall have no obligation in the event the customer is unable to provide a receipt showing the date the customer purchased the product(s). The product must be properly installed, maintained and operated under normal conditions. Küryakyn makes no warranty, expressed or implied, with respect to any gold plated products. Küryakyn shall not be liable for any consequential and incidental damages, including labor and paint, resulting from failure of a Küryakyn product, failure to deliver, delay in delivery, delivery in nonconforming condition, or for any breech of contract or duty between Küryakyn and a customer. Küryakyn products are often intended for use in specific applications. Küryakyn makes no warranty if a Küryakyn product is used in applications other than intended. Küryakyn electrical products are warranted for one (1) year from the date of purchase by the consumer. Components of Küryakyn products containing L.E.D.s will be warranted for defects in materials and workmanship for 3 years from the date of purchase. Küryakyn makes no warranty of any kind in regard to other manufacturer s products distributed by Küryakyn. Küryakyn will pass on all warranties made by the manufacturer and where possible, will expedite the claim on behalf of the customer, but ultimately, responsibility for disposition of the warranty claim lies with the manufacturer. ABOUT OUR CATALOG You ll find all our innovations for H-D, GL and Metric Cruisers in our annual catalogs. Order online today select the CATALOGS icon. Each Küryakyn product comes with a Proof-of-Purchase good for a complimentary catalog. Details in packaging. Be sure to ask your local dealer about other Küryakyn products, the motorcycle parts and accessories designed for riders by riders Küryakyn USA All Rights reserved.