REPAIR PARTS MANUAL MODEL NO. D26KH54 ( ) GARDEN TRACTOR

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Douglas Cannon
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1 REPAIR PARTS MANUAL MODEL NO. DKH54 ( ) GARDEN TRACTOR

2 HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - Tractor MODEL NUMBER - DKH54 ( ) Part Number Part Description TABLE OF CONTENTS SCHEMATIC... 3 ELECTRICAL CHASSIS...-7 DRIVE ENGINE...0- STEERING... SEAT...3 MOWER DECK MOWER LIFT... DECALS... 7 WARRANTY...BACK PAGE

3 TRACTOR - - MODEL NO. DKH54 ( ), PRODUCT NO SCHEMATIC SCH ELECTRIC LIFT SWITCH CONNECTOR A AMMETER (OPTIONAL) RED FUSE BATTERY RED SOLENOID RED STARTER M ELECTRIC LIFT SWITCH BLUE FUSE BLUE S B M A G L A WHITE BLUE C A B PTO SWITCH (DISENGAGED) H D E WHITE RED GREEN WHITE CLUTCH/BRAKE (PEDAL UP) ELECTRIC CLUTCH REVERSE SWITCH (NOT IN REVERSE) GRAY CHASSIS HARNESS GREEN YELLOW YELLOW SEAT SWITCH (NOT OCCUPIED) 3 RED YELLOW RED YELLOW GREEN GRAY BLUE 4 RED YELLOW 5 SHORTING CONNECTOR 87 87A A /WHITE JUNCTION CONNECTOR M DECK LIFT MOTOR RELAY C B F E H G BLUE IGNITION UNIT (OPTIONAL) HOUR METER SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) A D PTO SWITCH (MATING SIDE) BLUE FUEL LINE FUEL SHUT-OFF SOLENOID (IF EQUIPPED) RED BLUE CHARGING SYSTEM OUTPUT 9-5 AMP 300 RPM REGULATOR V POWER OUTLET (OPTIONAL) STATOR ORANGE 8 VOLTS 300 RPM (REGULATOR DISCONNECTED) BROWN LIGHT SWITCH HEADLIGHTS IGNITION SWITCH POSITION CIRCUIT MAKE OFF RUN/OVERRIDE RUN M+G+A B+A B+A L+A START B+S+A 3 CHASSIS HARNESS CONNECTOR (MATING SIDE) DASH HARNESS CONNECTOR WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS 3

4 TRACTOR - - MODEL NO. DKH54 ( ), PRODUCT NO ELECTRICAL T3S AMPS

5 TRACTOR - - MODEL NO. DKH54 ( ), PRODUCT NO ELECTRICAL Battery Bolt Hex Head /4-0 x 3/ Box Battery Switch Interlock Push-In Harness Socket Light w/45j Bulb Light Cable Battery Cable Start Red Fuse Nut Keps Hex /4-0 unc Cable, Ground Switch, Seat Switch, Ignition Key/Chain Switch Light/Reset Harness Ign. Dash Screw Thd Cut /4-0 x / Cover, Terminal Solenoid Ammeter Studmount Gauge Hourmeter Switch, PTO Screw 5/-8 x 3/ Harness Ignition Switch Rocker Decklift Bulbholder Asm. Incandescent Relay Harness Cover Terminal Battery Strap Battery Mount Front Screw Hexwsh Thdrol /4-0 x 3/ Washer 9/3 x 7/8 x Ga Harness Pigtail ROS Switch Reverse TT Pedal Control NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 5

6 TRACTOR - - MODEL NO. DKH54 ( ), PRODUCT NO CHASSIS chassis-tex_stealth pl_8_r

7 TRACTOR - - MODEL NO. DKH54 ( ), PRODUCT NO CHASSIS Dash Hood Lens LH Grille Lens RH Plate Engine Screw 5/-8 x 3/ Fender Bracket Fender Lightbox Asm Screw Thdrol 5/-8 x / Screw Wshd Hex 0-3 x 5/ Screw #0 x BOS Thread Bolt Shoulder 5/ Bumper Extrusion Duct Heat Hood Shield Browning/Debris Console Fuel Window Screw Hex Wsh Hi-Lo /4 x / Bracket Support Tank Crossmember Screw #0-4 x 5/8 Rnd Qudrx Bushing Steering Cargo Asm. Net Chassis Bushing Mtg. Fender Crgo Dash Lower Bolt 5/-8 x -/ Screw 5/-8 x 3/ Nut Lock Hex Flange 5/ Plug Hole Dash Lower Console Asm. Deck Lift Indicator Deck Lift Plate Deck Lift Skirt Hood Stealth RH Skirt Hood Stealth LH Screw Thd Roll /4-0 x 5/ Stud Fastener Spacer Fender Nut Center Lock 5/-8 unc Bracket Hood/Muff Bracket Lift Electric Kit, Guard Assembly Brush NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 7

8 TRACTOR - - MODEL NO. DKH54 ( ), PRODUCT NO DRIVE Drive-tex_K_pedal r

9 TRACTOR - - MODEL NO. DKH54 ( ), PRODUCT NO DRIVE Transaxle, TuffTorq KY Key Washer Thrust Axle Hardened Hub Asm. Wheel Bolt Hub Wheel Washer 3/3 x 3/ x Ga Spring, Brake Spring Return Cruise Rod, Brake Ring E Rod, Brake, Park Cover, Foot Pedal Bolt Pulley Idler Flat Lock Nut 3/ Idler V-Groove 90" Offset V-Belt, Drive Shaft Asm. Pedal Brake Control Washer /3 x 5/8 x Ga Bolt Hex Flghd 5/-8 Gr Screw Hx Wsh Hi-Lo /4 x / unc Strap Torque Bolt Fin Hex 5/-8 unc x Rod Bypass Nut Lock Hex Flange 5/ Screw 5/-8 x 3/ Screw Thdrol 5/-8 x / Retainer Spring Pin Cotter /8 x 3/ Retainer Clip Spring, Return, Clutch Rod Pedal Control Nut Push Latch Brake Parking Keeper Belt Centerspan Bolt Spacer Axle Handle Parking Brake Bolt Spacer Retainer Washer Link Clutch Ground Drive Bellcrank Ground Drive Keeper Bellcrank Ground Drive Screw 3/8- x Bracket Clutch Anti-Rotation Bracket Mount Latch Cruise Latch Control Cruise Bolt Sector Control Cruise Rod Conrtrol Cruise Rocker Asm. Pedal Control Bearing Nylon Knob Control Cruise Pad Pedal Forward Pad Pedal Reverse Bracket Pulley Idler Retainer Spring Clip Handle Washer /3 x -/4 x 0 Ga Console Toolbox Keeper Belt Trans Bracket Mount Torque NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 9

10 TRACTOR - - MODEL NO. DKH54 ( ), PRODUCT NO ENGINE SPARK ARRESTER KIT engine-tex_kawa-cyl_ 0

11 TRACTOR - - MODEL NO. DKH54 ( ), PRODUCT NO ENGINE Engine Kawa Model No. FR730V-AS Muffler Keeper Asm. Belt Engine Clutch Electric Pulley Engine Tube Drain Oil Easy Tank Fuel Cap Asm Control Throttle Screw #0 x BOS Thread Control Choke Fuel Line Spark Arrester Kit Clamp Hose Washer -/ OD x 5/3 ID x Washer Lock 7/ Nut Keps Hex /4-0 unc Shield Heat Muffler Gasket (Order from Engine Mfgr.) Tube Exhaust LH Tube Exhaust RH Bolt Hex 7/-0 x 3.75 Gr Nut Hex Flange Toplock Bolt 5/-8 unc x w/sems Screw 3/8- x Bushing Screw 3/8- x Knob Soft Touch NOTE: All component dimensions given in U.S. inches inch = 5.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Kawasaki

12 TRACTOR - - MODEL NO. DKH54 ( ), PRODUCT NO STEERING ASSEMBLY steering-tex_legnd r Wheel, Steering Washer /3 0 x 3/8 00 x Ga Axle Asm., Front Nut Hex Jam Toplock /-0 unf Spindle Asm., LH Washer Hardened.793 x.37 x Spindle Asm., RH Bracket Upstop Bearing, Race Thrust Harden Bolt Shoulder Sector Pivot CFM Washer 5/3 x -5/8 x Ga Washer Thrust Sector Steering Ring, Clip #T Nut Flange Lock 5/ Cap, Spindle Draglink, LH Washer 5/3 x -/4 x Ga Draglink, RH Washer, Lock Hvy Hlcl Spr 3/ Screw 5/-8 x 3/ Nut, Crown Lock 3/8-4 unf Retainer Clip Spring Steering Shaft Steering Bolt Hex Fghd 7/-4 x 3 Serr Plate Steering Bushing PM Front Axle Boot, Steering Nut Lock Flange 7/-4 Gr Adapter, Wheel Steering Washer.5 x.505 x Steering Supt. Lower Bracket Deck Susp. Front Insert, Wheel Steering Screw 3/8- x 3/ Gear, Sector Plate NOTE: All component dimensions given in U.S. inches inch = 5.4 mm

13 TRACTOR - - MODEL NO. DKH54 ( ), PRODUCT NO SEAT ASSEMBLY seat-tex_.5sl_ Seat Bracket Pivot Fender Strap, Asm Fender Nut, Lock w/ins. 3/8- unc Spring, Seat Cprsn Bolt 5/-8 unc x 3/4 w/sems Pan, Seat Bolt, Shoulder 5/ Nut, Lock 5/-8 unc Handle Slide Seat Spring Latch Seat Bolt Fin Hex 3/8- unc x 3/ Washer 3/3 x -3/8 x Ga. NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 3

14 TRACTOR - - MODEL NO. DKH54 ( ), PRODUCT NO MOWER DECK mower_deck 54-tex_8_r 4

15 TRACTOR - - MODEL NO. DKH54 ( ), PRODUCT NO MOWER DECK Deck Weldment Mower Cover Mandrel LH Cover Mandrel RH Bolt/Washer Asm. 7/-0 unf Blade Bagging Rod Anti-Sway Shaft Asm. w/lower Bearing Housing, Mandrel Bearing, Ball, Mandrel Washer 3/3 x 3/ x Ga Bolt Rdhd Sqnk 5/-8 x Pin Cotter 5/ Bow Tie Lock Nut, Crownlock 5/ Cap Sleeve Spring, Torsion Nut, Push Deflector Shield Rod, Hinge Screw, Thdroll Washer Head Spacer Mandrel Pulley, Mandrel Nut, Flg. Top Lock Nut Crownlock 3/8- unc Pulley, Idler 4.50 RAW Arm, Idler Screw, Thdroll. /4-0 x 5/ V-Belt, Mower Nut, Lock Flg. 3/8- unc Bolt RDHD SQNK 3/8- unc x Pulley Idler 4.50 Hub Special Baffle Right Baffle Left Baffle Center Washer Hardened Spring Drive Bolt Rdhd Sqnk 5/-8 x 3/ Rod Tension Relief Bolt, Shoulder Gauge Wheel Washer 3/3 x -/4 x Ga Bushing Tension Relief Nut Lock Flange 7/-4 Gr Stud Fastener w/"d" Anti-Rotation Nut Lock Hex Flange 5/ Arm Susp. Mower Rear Bolt Shoulder Keeper Belt Idler Bolt Hex Washer Head Bolt Rdhd Sqnk 3/8- x -/ Gr Screw TT # /8 Flange Port Washout Mandrel Assembly (Includes housing, shaft assembly, and bearing only - pulley/nut/washer and blade bolt/washers not included) Replacement Mower, Complete NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 5

16 TRACTOR - - MODEL NO. DKH54 ( ), PRODUCT NO MOWER LIFT lift-tex_elec_ Shaft Asm., Lift Rod Indicator Lift Electric Cap Indicator Lift Electric Pin Cotter 7/ Bow Tie Lock Washer Clear Zinc Pin Cotter 5/ Bow Tie Lock Link Asm. Lift Rear Screw 3/8- x Link Lift Susp. Front Mower Clevis Motor Electric Spacer Tubular Actuator Decklift Rivet Drilled /4 Dia Retainer Spring Nut Washer 9/3 x 5/8 x Ga Spacer Clevis Pin Clevis.375 x.5 NOTE: All component dimensions given in U.S. inches inch = 5.4 mm

17 TRACTOR - - MODEL NO. DKH54 ( ), PRODUCT NO DECALS Decal, Warning Engine Symbols Decal, Logo Decal, Replacement Decal, Strg Whl Decal, Side Panel Decal, Warning Symbols Decal, Battery Dnge/Poi Decal, Chassis Hot Muffler Decal, Mower Sch Decal, Brake/Clutch Symbol Decal, Saddle Brake Parking Decal, Operator Cruise Control Decal, DBA Decal, Tick Mark Decal, Warning Cutfinger Decal, Cutfinger CE Decal, Drawbar Load Limit Decal, Bypass Pad, Footrest, RH Pad, Footrest, LH Manual, Operators (Eng/Span) Manual, Parts WHEELS AND TIRES Cap, Valve, Tire Stem, Valve Rim Assembly, Front Tube, Front (Ser vice Item Only) Tire, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Cap, Axle Tire, Rear Tube, Rear (Service Item Only) Rim Assembly, Rear Sealant, Tire (0 oz. Tube) wheel_art_-vgt NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 7

18 SERVICE NOTES 8

19 5 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 5 DEGREE SLOPE SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 5 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.. Fold this page along dotted line indicated above.. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. 9

20 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two () years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.. This warranty does not apply to the engine, transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the manufacturer. 3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you / of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase. 5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main tained in ac - cor dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, stan dard hardware and normal maintenance. 7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer. Should you have any unanswered questions concerning this Warranty, please contact: HOP Outdoor Products Customer Service Dept Harris Corners Parkway Charlotte, NC 89 USA In Canada contact: HOP 5855 Terry Fox Way Mississauga, Ontario L5V 3E4 giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN - TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale. This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of CL Printed in the U.S.A.

LGT2554 Illustrated Parts List / /

LGT2554 Illustrated Parts List / / 0300 LGT554 Illustrated Parts List / 904500500 / 009-0 DECALS 5 7 4 4 4 9 5 53 4 9-3 Decal, Warning 53 4 3-30 Decal, Ethanol E5 4 53 9 5-54 Decal, Hood Cust Resp 5 53 7 4-55 Decal, Caution 53 9 7-5 Decal,