REPAIR PARTS MANUAL MODEL NO. D22KH42 ( ) LAWN TRACTOR

Transcription

1 REPAIR PARTS MANUAL MODEL NO. DKH4 ( ) LAWN TRACTOR

2 HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - Tractor MODEL NUMBER - DKH4 ( ) Part Number Part Description TABLE OF CONTENTS SCHEMATIC... 3 ELECTRICAL CHASSIS...-7 DRIVE ENGINE...0- STEERING...-3 SEAT... 4 DECALS... 5 MOWER DECK...-7 MOWER LIFT... 8 WARRANTY...BACK COVER

3 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO SCHEMATIC SCH A AMMETER (OPTIONAL) RED FUSE BATTERY RED SOLENOID STARTER M WHITE PTO SWITCH (DISENGAGED) WHITE ELECTRIC CLUTCH S B M A G L A RED C A H D WHITE RED CLUTCH/BRAKE (PEDAL UP) GRAY B E REVERSE SWITCH (NOT IN REVERSE) 3 SEAT SWITCH (NOT OCCUPIED) GRAY /WHITE JUNCTION CONNECTOR CHASSIS HARNESS SHORTING CONNECTOR C B A F E D H G BLUE IGNITION UNIT (OPTIONAL) HOUR METER SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) PTO SWITCH (MATING SIDE) BLUE FUEL LINE BLUE V POWER OUTLET (OPTIONAL) NOTES ORANGE FUEL SHUT-OFF SOLENOID (IF EQUIPPED) RED CHARGING SYSTEM OUTPUT 9-AMPDC@300 RPM REGULATOR STATOR 8 VOLTS 300 RPM (REGULATOR DISCONNECTED) BROWN LIGHT SWITCH HEADLIGHTS IGNITION SWITCH POSITION CIRCUIT MAKE OFF RUN/OVERRIDE RUN M+G+A B+A B+A L+A START B+S+A 3 CHASSIS HARNESS CONNECTOR (MATING SIDE) 5 4 DASH HARNESS CONNECTOR WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS

4 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO ELECTRICAL T5S AMPS With V Outlet Option

5 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO ELECTRICAL Battery Bolt Hex Head /4-0 x 3/ Box Battery Switch Interlock Push-In Harness Assembly Light Bulb Light Cable Battery 8" Cable Starter Fuse Nut Keps Hex /4-0 unc Cable, Ground Switch, Seat Switch, Ignition Key/Chain Switch Light/Reset Harness Ignition Screw Thd Cut /4-0 x / Cover, Terminal Solenoid Ammeter Hourmeter Switch PTO Screw Thdrol 5/-8 x 3/4 TYTT Harness Ignition Socket Asm Bulb Twistlock Cover Terminal Battery Strap Battery Mount Front Screw Hexwsh Thdrol /4-0 x 3/ Washer 9/3 x 7/8 x Ga Harness Pigtail K Switch Reverse NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 5

6 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO CHASSIS chassis-tex_stealth pl_9

7 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO CHASSIS Dash Upper Hood Lens LH Grille Lens RH Plate Engine Screw 5/-8 x 3/ Fender Drawbar Upper Screw THDROL 5/-8 x / Screw 0-3 x 5/ Screw #0 x BOS Thread Cupholder Bolt Shoulder 5/ Bumper Extrusion Duct Air Shield Browning/Debris Lightbox Assembly Screw Hexw Window Fuel Screw Hex Wsh Hi-Lo /4 x / unc Support Tank Rear Crossmember Screw 0-4 x 5/8 Wshd Qdrx Bushing Steering Cargo Asm. Net Chassis Bushing Mtg. Fender Crgo Dash Lower Bolt 5/-8 x -/ Screw 5/-8 x 3/ Nut Lock Hex Flange 5/ Plug Hole Dash Lower Console Asm. Deck Lift Skirt Hood Side RH Skirt Hood Side LH Stud Fastener Spacer Fender Nut Center Lock 5/-8 unc Bracket Hood Screw Hex Washead /4-0 x 3/ Kit Bumper NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 7

8 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO DRIVE drive-tex_k4_pedal_39_r 30 8

9 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO DRIVE Transaxle, Tufftorq K4BT (Order Parts from Transaxle Manufacturer) Key Washer 3/3 x 3/ x Ga Spring, Brake Spring Return Cruise Rod, Brake Ring E Rod, Brake, Park Cover, Foot Pedal Bolt Pulley Idler Flat Lock Nut 3/ Idler V-Groove 90" Offset V-Belt, Drive Shaft Asm. Pedal Brake Control Bolt Hex 5/-8 x / Strap Torque Bolt Fin Hex 5/-8 unc x Rod Spring Bypass Nut Lock Hex Flange 5/ Screw 5/-8 x 3/ Screw 5/-8 x / Retainer Spring Pin Cotter /8 x 3/ Retainer Clip Spring, Return, Clutch Rod Pedal Control Nut Push Latch Brake Parking Keeper Belt Centerspan Spacer Axle Handle Parking Brake Bolt Spacer Retainer Washer Link Clutch Ground Drive Bellcrank Ground Drive Keeper Bellcrank Ground Drive Screw 3/8- x Link Clutch Anti-Rotation Washer 5/3 x -5/8 x Ga Bracket Mount Latch Cruise Latch Control Cruise Gear Sector Control Cruise Rod Control Cruise Rockr Asm. Pdeal Control Bearing Nylon Knob control Cruise Pad Pedal Forward Pad Pedal Reverse Bracket Pulley Idler Retainer Spring Clip Handle Washer /3 x -/4 0 Ga Keeper Belt Transaxle Bracket Mount Torque Screw 5/-8 x 3/ Washer Harden.793 x.37 x Idler V-Groove.88" OFFSET NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 9

10 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO ENGINE SPARK ARRESTER KIT engine-tex_kohl-cyl_5 0

11 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO ENGINE Engine Kohl Model No. SV Muffler Keeper Belt Engine Clutch Ogura Pulley Engine Tank Fuel Cap Fuel Control Throttle Screw #0 x BOS Thread Control Choke Fuel Line Spark Arrester Kit Clamp Hose Washer -/ x 5/3 x Washer Lock 7/ Nut Keps Hex /4-0 unc Shield Heat Muffler Gasket (Order From Engine Mfgr.) Pipe Exhaust LH Pipe Exhaust RH Screw Socket HD 5/-8 x Tube Drain Oil Easy Valve Oil Drain Screw 3/8- x Bolt 7/-0 x 4 x Gr Bolt 5/-8 unc x With Sems Screw 3/8- x Knob NOTE: All component dimensions given in U.S. inches inch = 5.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Kohler Co

12 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO STEERING ASSEMBLY steering-tex_stdsrr r

13 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO STEERING ASSEMBLY Wheel, Steering Axle Asm., Front Spindle Asm., LH Spindle Asm., RH Bearing, Race Thrust Harden Washer 5/3 x -5/8 x Ga Ring, Clip #T Cap, Spindle Washer 5/3 x -/4 x Ga Washer, Lock Hvy Hlcl Spr 3/ Nut, Crown Lock 3/8-4 unf Shaft Steering Plate Steering Boot, Steering Adapter, Wheel Steering Steering Support Lower Insert, Wheel Steering Screw 3/8- x 3/ Gear, Sector Plate Washer /3 x -3/8 x Ga Nut Hex Jam Toplock /-0 unf Washer Hardened.793 x.37 x Bracket Upstop Bolt Shoulder Sector Pivot CFM Washer Thrust Sector Steering Nut Flange Lock 5/ Draglink, LH Draglink, RH Screw 5/-8 x 3/ Retainer Clip Spring Steering Bolt Hex Fghd 7/-4 x 3 Serr Bushing PM Front Axle Nut Lock Flange 7/-4 Gr Washer.5 x.505 x Bracket Deck Susp. Front NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 3

14 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO SEAT ASSEMBLY seat-tex_.5sl_ Seat Bracket Pivot Fender Strap, Asm Fender Nut, Lock w/ins. 3/8- unc Spring, Seat Cprsn Bolt 5/-8 unc x 3/4 w/sems Pan, Seat Bolt, Shoulder 5/ Nut, Lock 5/-8 unc Handle Slide Seat Spring Latch Seat Bolt Fin Hex 3/8- unc x 3/ Washer 3/3 x -3/8 x Ga. NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 4

15 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO DECALS Decal, Hood RH/LH Decal, Warning Engine Decal, Side Panel Decal, Brake/Clutch Symbol Decal, Warning Symbols Decal, Brake Parking Decal, Operator Cruise Symbol Decal, 80 DBA Decal, Battery Dnge/Poi Decal, Tick Mark Decal, Replacement Decal, Chassis Hot Muffler Decal, Steering Wheel Decal, Mower Schematic Decal, Deflect. WRN. Cutfinger Decal, Cutfinger CE Decal, Drawbar Load Limit Decal, Bypass Pad, Footrest Control Pad, Footrest, LH Manual, Operator's (Eng./Span.) Manual, Parts (English) WHEELS AND TIRES Cap, Valve, Tire Stem, Valve Rim Assembly, Front Tube, Front Tire, Front Fitting, Grease Bearing, Flange Cap, Axle (Front Wheel Only) Tire, Rear 8 x Tube, Rear Rim Assembly, Rear Sealant, Tire (0 oz. Tube) NOTE: All component dimensions given in U.S. inches inch = 5.4 mm wheel_art_-vgt 5

16 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO MOWER DECK _D_elec-Tex_7_r

17 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO MOWER DECK Mower Housing Bolt 5/-8 unc x 3/ Arm Suspension Bolt/Washer Asm 7/-0 unf Blade Shaft Assembly, Mandrel Housing, Mandrel Bearing, Ball, Mandrel Bolt, Shoulder Baffle, Vortex Nut, Crownlock 5/-8 unc Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Rod, Hinge Screw Thdrol Rolling Wsh Hd Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Carr Sh. 3/8- x -/ Gr Pulley Idler Nut, Lock Flg. 3/8- unc Arm, Idler Spacer, Retainer Screw 3/8- x Guard, Tuv Idler Bolt RDHD 3/8- unc x V-Belt Bolt Bracket Wheel Gauge LH Bracket Wheel Gauge RH Bolt 5/-8 Hex Bolt, Shoulder Wheel, Gauge Nut, Lock 3/8- unc Washer 3/8 x 7/8 x 4 Ga Pulley, Idler, Primary Stud Fastener Nut Lock Hex Flange Spring Mower Drive Electric Screw #0-35 3/ Port Washout Mandrel Assembly (Includes housing, shaft and shaft hard ware only-pulley not included) Replacement Mower, Complete NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 7

18 TRACTOR - - MODEL NO. DKH4 ( ), PRODUCT NO MOWER LIFT * lift-tex_ *Key 9 may be substituted for Key Shaft Asm., Lift Lever Asm., Lift RH Grip, Lever Spring Torsion Pin Cotter 7/ Bow Tie Lock Spring Lift Assist Washer Clear Zinc Pin Cotter 5/ Bow Tie Lock Link Asm. Lift Rear Screw 3/8- x.75 Smgml Tap/R.Z Link Lift Susp. Front Mower Nut Centerlock 3/8- unc Link Asm. Lift FXD. NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 8

19 SERVICE NOTES 9

20 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two () years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.. This warranty does not apply to the engine, transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the manufacturer. 3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you / of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase. 5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main tained in ac - cor dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, stan dard hardware and normal maintenance. 7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer. Should you have any unanswered questions concerning this Warranty, please contact: HOP Outdoor Products Customer Service Dept Harris Corners Parkway Charlotte, NC 89 USA In Canada contact: HOP 5855 Terry Fox Way Mississauga, Ontario L5V 3E4 giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN - TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale. This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of JA Printed in the U.S.A.