Box Racks. Servi-Sure s rigid frame box racking system features: n.050 fingers stamped with the grain of the titanium material to reduce breakage

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2 ServiSure Body_24346 body ew 9/29/10 11:56 AM Page 1 Box Racks Servi-Sure Corp. welcomes you to review our extesive lie of titaium aodizig racks ad related items. I this catalog, you will fid oly a represetative samplig of our work, because more tha half of our aual rack productio ivolves custom work. Therefore, if you do t see what you eed i this catalog, remember... ANY RACK SHOWN HERE CAN BE MODIFIED TO MEET YOUR CUSTOM REQUIREMENTS Look for this symbol o the pages of our catalog. TITANIUM ANODIZING? Why is this material, which is so much costlier tha alumium used i aodizig? The aswers are simple: 1. Alumium racks are cosumable. Aodic film builds up, ecessitatig strippig. 2. Titaium racks are cosistet from ru to ru. 3. Titaium racks do t aodize as do alumium racks. Therefore, you ca use your rectifier to aodize parts, ot racks. 4. The higher iitial cost of titaium racks is more tha offset by the i-process savigs, better cosistecy ad loger life advatages of titaium. 5. Above all, our titaium racks carry Servi-Sure quality ad thought-through egieerig ito your taks. The value of havig Servi-Sure racks o the job will be realized agai ad agai, i your aodizig. From our customer service ad sales people to egieerig, plat operatios ad shippig persoel, Servi-Sure speaks volumes about doig a job the right way, every time, to the customer s cotiued satisfactio. That s why, for your aodizig operatio to be its best, talk to Servi-Sure. Cotets: Page Box Racks 3-5 Disc Racks 6-7 Custom Racks 8-9 Master Frame Utility Racks Baskets 15 Clips & Tips Splies & Structures 18 Titaium Fasteers 19 Titaium Material 19 Rigid frame box racks are most efficiet i their utilizatio of your tak space. These titaium racks ca be hug alog the legth of your tak or modified slightly to ru the width of the tak. Servi-Sure s rigid frame box rackig system features:.050 figers stamped with the grai of the titaium material to reduce breakage Hollow ceters for maximum draiage ad reduced carryover Notched 1/8 cotact rails for better curret coductivity without burig Sigle compoet requiremet for easy addig of additioal tiers Sprig figers available o 1/2, 3/4 ad 1 ceters Uique Servi-Sure frame member desiged to act as sprig limiter to stop figer actio before elastic limit is reached Solid titaium slotted vertical splie allows easy vertical adjustmets Double Splie NO. RF3618D Double-Tier Box Rack 18 Wide frame compoets 36 High splie (double 3/8 square) Stadard box racks are available i 18, 24 ad 30 widths, with ay splie style see followig pages for more details. NO. RF3618 Sigle-Tier Box Rack 18 Wide frame compoets 36 High splie (double 3/8 square) W. Rascher Ave. Chicago, Illiois Phoe: (773) Fax: (773) racks@servisure.com

3 ServiSure Body_24346 body ew 9/29/10 11:56 AM Page 2 Double Splie Box Rack Sectios Sigle Splie Large Parts Direct Access Optio for Box Racks These Servi-Sure racks feature all the advatages of double splie uits, plus oe more. A sigle splie allows a box rack to ru across the tak width, thereby icreasig the part desity ad your lie productivity, depedig o the physical ad electrical capacities of your system. May parts are too large or ustable to rack o a covetioal box system. The Servi-Sure large part box rack offers these advatages: For rackig parts 4-1/2 wide ad larger 3-poit rackig for stability ad larger curret requiremets Stadard, figers o 1 ceters Parts/Tier 18 Wide No. RFSM Wide No. RFSM Wide No. RFSM30 60 Improved Capacity, figers o 3/4 ceters Parts/Tier 18 Wide No. ICRFSM Wide No. ICRFSM Wide No. ICRFSM30 80 Bottom member, otches o 1/2 ceters 18 Wide No. RF18 24 Wide No. RF24 30 Wide No. RF30 High Capacity, figers o 1/2 ceters Parts/Tier 18 Wide No. HCRFSM Wide No. HCRFSM Wide No. HCRFSM Alumium Cotact Rail This rackig accessory slips over a titaium rail to provide superior alumium cotact whe required. The rail easily mouts oto a rack rail ad is held i place by the same sprig pressure that holds the parts i place o fasteers required. It ca easily be removed ad stripped after every ru. Notches are o 1/2 ceters. 18 Wide No. ACR18 24 Wide No. ACR24 30 Wide No. ACR30 No. SSRF3615D Double-Tier Box Rack 15 Wide frame compoets 36 High splie (double 1/2 square) Figers o 1 ceters 60-statio capacity No. SSRFSM15-15 Wide sigle splie sprig member No. SSRF15-15 Wide sigle splie rigid member Built-i sprig lifter for easier rackig of heavier parts Heavy-duty 3/16 sprig cotact for superior coductivity Sprig figers o 1-1/2 ceters Double Rail Sprig member with otched rail Bottom 18 Wide, 12-statio (pictured) No. LPBR18 No. RF18 24 Wide, 26-statio No. LPBR24 No. RF24 30 Wide, 20-statio No. LPBR30 No. RF30 Certai parts will require additioal cotact ad better stability, because of their size or surface area. Servi-Sure offers a solutio i this double rail box rack system. 3-poit cotact keeps parts from pivotig, while providig better coductivity. Sprig figers o 1 ceters, otches o 1/2 ceters. (double rail bottom, stadard sigle rail top show here) Double rail sprig member Double rail Bottom 18 Wide No. RFSM18-DR No. RF18-DR 24 Wide No. RFSM24-DR No. RF24-DR 30 Wide No. RFSM30-DR No. RF30-DR The Direct Access optio allows your rack to be adjusted from the frot of the rack rather tha the side. Also, oe bolt o each ed holds the rack i positio without rockig. TO ORDER COMPLETE RIGID FRAME BOX RACK SYSTEMS, PLEASE SPECIFY: 1. Rack width 2. Spacig of figers 3. Legth of splie 4. Cofiguratio of splie 5. Number of tiers required TO ORDER RIGID FRAME BOX RACK COMPONENTS, PLEASE SPECIFY: 1. Rack width 2. Spacig of figers 3. Sprig member or bottom 4 5 SERVI SURE CORPORATION 2020 W. Rascher Ave. Chicago, Illiois Phoe: (773) Fax: (773) racks@servisure.com

4 ServiSure Body_24346 body ew 9/29/10 11:56 AM Page 3 Disc Racks Complete Disc Racks For your orderig coveiece, Servi-Sure offers these two complete disc rack arragemets, icludig splie, hook, fasteers ad disc/rig compoets. Not all titaium disc racks are alike. If yours are stamped from a sigle sheet, the figers are probably sappig off as show here. That s because metal has a grai ad whe the sprig figers ru agaist that grai, they quickly fatigue ad break off. The egieer who fouded Servi-Sure also developed the otio of fabricatig a disc by formig ad weldig a rig of titaium to a support bracket. I this way, all the figers ru with the grai of the metal ad this meas they last a lot loger. New!! Fast Lock Disc ad Collar Assemblies Stadard Disc Features Hollow ceters for superior draiage, o carryover 30 figers per disc, stadard.050 thick titaium 9 diameter stadard Backup rig acts as sprig limiter All discs ad rigs iclude fasteers For double 3/8 square splie For double 1/2 square splie For 3/4 diameter roud splie No. QC750R Fast Lock Discs ad Collars offer the followig advatages: Fast, oe-bolt adjustmet Easy replacemet of froze ad broke lockig screws Re-use of collar after disc failure Fast Lock Rigs also available Fast Lock Collars Fast Lock collars are a less expesive alterative to the traditioal block collar. If the ut ad bolt freeze up, simply break it off ad replace it with a ew set. Desiged to work with stadard disc moutig holes for 3 /4 roud splie discs. Also available for use o double 3/8 square splies ad double 1/2 square splies (for use with D053 disc). No. QC750R for 3 /4 roud Splie No. QC375S for double 3/8 square splie No. QC500S for double 1/2 square splie QD375S QD500S QD750R Discs for double 3/8 square splies, icludig fasteers Discs for double 1/2 square splies, icludig fasteers Discs for 3/4 roud splies, icludig block collar ad fasteers Basic discs for 3/4 roud splies, o block collar or fasteers Traditioal Block Collar Desiged for a 3/4 roud splie, the Servi-Sure block collar has bee tapped twice ad will fit virtually all existig discs. The hole cofiguratios o all Servi-Sure discs, rigs ad collars are made to idustry stadards. No High double 3/8 square splie 2 tiers Disc/Rig Style No High double 3/8 square splie 2 tiers Disc/Disc Style No. D353 No. D553 No. D953 No. D053 Stadard items are as follows: To build your ow system, simply order the discs ad rigs show here, alog with splies, hooks ad fasteers show o p Discs ad rigs are available to fit: Double 3/8 square splies Double 1/2 square splies 3/4 roud splies Other style splies-cotact Servi-Sure No. D353A No. D553A No. D953A No. D053A Rig for double 3/8 square splies No. HTR100 Rig for double 1/2 square splies Rig for 3/4 roud splie, icludig block collar No. HTR500 No. HTR900 No. HTR000 Rig for 3/4 roud splie, o block collar No. BC900 Collar with o fasteers No. BC901 Collar with square head set screw No. BC902 Collar with hex head set screw No. BC903 Collar with square head set screw ad moutig hardware No. BC904 Collar with hex head set screw ad moutig hardware No. BSET Square head set screw oly W. Rascher Ave. Chicago, Illiois Phoe: (773) Fax: (773) racks@servisure.com

5 ServiSure Body_24346 body ew 9/29/10 11:56 AM Page 4 Custom Racks While may job shop ad eve captive or dedicated aodizig operatios ca utilize Servi-Sure stadard racks to do quality work, there are also umerous jobs where a complete custom rack is ecessary. Tak size, part dimesios, rectifier capacity, high productio rus, automated hadlig lies, rack mark limitatios ad may other factors ca madate a custom rack. At Servi-Sure, over half our racks each year are custom. Our customers rely o our egieerig talet, our aodizig experiece ad our 30 years of success i rack desig to help them make the right choices. If a stadard rack is right for your job or your shop, we ll say so. If a custom rack is eeded, we ll say so. To improve the productivity ad profit i your aodizig operatios, look to the leader i rack desig...servi-sure. Show o these pages are examples of our custom racks i actio. You may see a part which looks similar to yours. If so, call us ad we ll be glad to give you the details o how we helped solve a problem. Ofte times, what may seem a isurmoutable challege is oe we ve tackled already. Do t let the word custom scare you, by the way. I applicatios where you ru high productio or high-cost piece parts, the actual cost per statio of a custom rack ca actually be less tha tryig to get by with a stadard rack. Call us, we ll prove it to you. 8 Above photos courtesy of 9 Above photos courtesy of AUTO-ANODICS, Port Huro, MI INTERNATIONAL HARDCOAT, Detroit, MI 2020 W. Rascher Ave. Chicago, Illiois Phoe: (773) Fax: (773) racks@servisure.com

6 ServiSure Body_24346 body ew 9/29/10 11:56 AM Page 5 Master Frame Servi-Sure has faced may rackig challeges over our years i busiess. High desity rackig for high productio rus ad hard aodizig o small parts preseted us with particular difficulties over that time. The, as with most dramatic chages i ay idustry, a idea struck us. Why ot desig a rack for racks? 4. Cost Savigs o more hooks ad fasteers, plus the labor to affix them, hadle them idividually ad replace them. Plus, the ecoomies of scale i processig such large quatities simultaeously are substatial ad quickly traslate to your bottom lie. 5. Rack Iterchageability ote the variety of rack sectios available from Servi-Sure for the Master Frame system. All 2-way racks show o p ca be easily modified to ru i a Master Frame. The Master Frame system from Servi-Sure is already makig big impacts throughout the aodizig idustry. Whether you ru a job shop, a captive multi-lie or sigle dedicated operatio, you owe it to your future to look at Master Frame from Servi-Sure. Sigle Master Frame No. SMF log 700 Amp capacity 28 statios o 1 ceters MASTER FRAME is a complete rackig system. Servi-Sure egieered ad perfected this idea, desiged to maximize part desity by holdig idividual racks, top ad bottom, rather tha havig them swig through the tak o separate hooks. Master Frame from Servi-Sure offers you all these advatages: Double Master Frame 1. Ease of Rackig rack sectios are loaded off-lie where there is ample workspace for loadig ad uloadig parts or usig automatic ad semi-automatic rackig machies. 2. Cosistet Aodizig evely dispersed aodic film thickess is made more likely, sice the curret flows through the top ad bottom of the rack. Especially good for small parts, ru i big batches. 3. Improved Electrical Cotiuity Master Frame ca be fasteed directly to the work bar. No. DMF3930 Two rows of racks for better utilizatio of tak width-allows for 4 parts racked i the directio of travel log 700 Amp capacity Clips o 1 ceters to hold up to 28 racks per side, 56 racks per frame ANY RACK SHOWN HERE CAN BE MODIFIED TO MEET YOUR CUSTOM REQUIREMENTS W. Rascher Ave. Chicago, Illiois Phoe: (773) Fax: (773) racks@servisure.com

7 ServiSure Body_24346 body ew 9/29/10 11:56 AM Page 6 Ulitity Racks Step Clip Racks Tiy Parts Racks 1/2 Split Figer Racks As the ame suggests, these racks ca do a lot of differet thigs for you. Ad, i aswer to the most frequet questio we re asked at Servi-Sure, yes, ay of these racks ca be modified to your specificatios. ANY RACK SHOWN HERE CAN BE MODIFIED TO MEET YOUR CUSTOM REQUIREMENTS 4-1/2" 4-1/2" 4-1/2" 4-1/2" For rackig i I.D. s from.140 to 3/8 Figers made from.050 thick grade 4 titaium Available i various sprig thickess ad figer spacig Figers o 1 ceters at 90 vertical Specify suffix A for figers agled up 30 Modificatio of our popular fishboe style desiged to rack i very small holes, to.070 diameters Figers made from.032 grade 4 titaium Figers agled up for better draiage ad part desity Clips o 3/4 ceters, agled up 30 Split figer desig allows all 4 cotacts to act as sprigs Isures 4 poits of cotact Formed tips apply pressure i correct directio to hold parts of may shapes ad sizes Clips are.050 thick ad 1/2 wide Clips o 1-1/2 vertical ceters Amog the modificatios we ca make: Splie thickess to improve curret carryig capacity Figer thickess, width ad legth 2 2 Clip spacig Clip agle to reduce air pocketig, improve draiage Rack legth to suit ay tak i the world Automatic rackig machie use Our utility racks all iclude these stadard features: 25" or 36" 25" or 36" No. SC248 2-way, 48 statios, 25 No. SC272 2-way, 72 statios, 36 No. TP264 2-way, 64 statios, 25 No. TP292 2-way, 92 statios, 36 No. SF234 2-way, 34 statios, 25 No. SF248 2-way, 48 statios, 36 Sprig temper titaium figers With-the-grai costructio to maximize life Titaium fasteers ad alumium hooks NOTE: All Servi-Sure s 2 -way racks are made with top ad bottom tabs to permit their use i rackig machies ad our ow Master Frame system (see p ). 1-1/2" 1-1/2" No. SC496 4-way, 96 statios, 25 No. SC way, 144 statios, 36 4 No. TP way, 128 statios, 25 No. TP way, 184 statios, 36 4 No. SF466 4-way, 66 statios, 25 No. SF496 4-way, 96 statios, W. Rascher Ave. Chicago, Illiois Phoe: (773) Fax: (773) racks@servisure.com

8 ServiSure Body_24346 body ew 9/29/10 11:56 AM Page 7 Ulitity Racks 3/8 Split Figer Racks Fishboe Racks Wiggle Figer Racks Small Wiggle Figer Racks Wire Clip Racks Aodizig Basket Same split figer features as 1/2 racks Clips are.050 thick ad 3/8 wide Clips o 1-1/4 vertical ceters Tapered figers ideal for small holes.040 figers taper dow from 1/2 to 1/16 at tip (tip rouded to prevet scratchig) Clips o 1 ceters at 90 to vertical Specify suffix A for figers agled up 30 For rackig O.D. s from 3/16 to 3/4 Figers made from.050 x 3/8 grade 4 titaium Statios o 1-1/2 ceters Ca be modified to rack smaller or larger O.D. s For rackig O.D. s from 5/32 to 1/2 Clips are 1/4 wide at cotact area, 3/8 wide at flexig poit for better sprig actio Clips made from.050 thick grade 4 titaium Clips use split figer desig to esure 4-6 poits of cotact Clips o 1.05 ceters For rackig small parts o O.D. Especially suited for O-rig grooves.090 dia. wire (also available.060 dia.) Clips o 1-1/2 ceters For bulk aodizig small parts such as uts, bolts, screws, stampigs ad more, this all-titaium basket features: Fast ad easy loadig/uloadig... a few turs of the T-hadle ad the etire lid comes right out Completely adjustable for various size loads No tools required 2 2 Sturdy costructio 1/8 dia. holes o 3/16 ceters, staggered Usable as a dippig basket G10 plastic ut for easy, low cost maiteace...wo t damage screw No. AB815 icludes 2 alumium hooks ad titaium fasteers No. TES240 2-way, 40 statios, 25 No. TES258 2-way, 58 statios, 36 No. 2W48 2-way, 48 statios, 25 No. 2W72 2-way, 72 statios, 36 No. WF32 2-way, 32 statios, 25 No. WF48 2-way, 48 statios, 36 No. SWF48 2-way, 48 statios, 25 No. SWF72 2-way, 72 statios, 36 No. WCR234 2-way, 34 statios, 25 No. WCR248 2-way, 48 statios, 36 4 No. TES480 4-way, 80 statios, 25 No. TES way, 114 statios, 36 No. 4W96 4-way, 96 statios, 25 No. 4W144 4-way, 144 statios, 36 ANY RACK SHOWN HERE CAN BE MODIFIED TO MEET YOUR CUSTOM REQUIREMENTS No. WCR466 4-way, 66 statios, 25 No. WCR496 4-way, 96 statios, W. Rascher Ave. Chicago, Illiois Phoe: (773) Fax: (773) racks@servisure.com

9 ServiSure Body_24346 body ew 9/29/10 11:56 AM Page 8 Clips & Tips These all-titaium clips ad tips are i stock for immediate shipmet. All clips have 9/32 holes ad clearace for 1/4 screws. They easily mout to our structural members ad splies (see p. 18) or to your alumium rack structures. NOTE: These drawigs are for referece oly. Cotact Servi-Sure for additioal dimesioal ifo ad material specificatios. No. W41 1-1/2" No. 04CC No. X69 No. NC2 1/4" T-Bolts 1-5/8" 3/8" 1" 3/4" 7/8" 2" 3/8" 2-1/2".040 thick 2-1/2" No No /4" 4" 1-3/4" 7/8" No. SF1 2-1/4" 1" 5/8" No. NC1 No. SF2 6".050" x 5/8" x 6" No. CC1 1" 5/8" No. SF3 1-3/4" 1" No. W41L 1/8 Wire.040 thick.060 thick 2-1/4" 6-3/8" 1/2" 6-1/4" 3/8" 5-3/4" 1/4" 1-1/2" No /8" No. GC /4" 1-1/2" 1-1/8" No. W43 1/8 Wire 1-1/4" 1/2" 2" No. SC1 No. LP1 No. WF1 No. W43L 1/8 Wire 1" 4-1/4" No. GC /8" 1/2" 4-1/2" 3" 3/8" 1-1/4" 1/8 Wire 3/4" 3" 1-3/4" 1/2" 0.187" 7/16" 0.105".060 thick 1/2" W. Rascher Ave. Chicago, Illiois Phoe: (773) Fax: (773) racks@servisure.com

10 ServiSure Body_24346 body ew 9/29/10 11:56 AM Page 9 Splies & Structures Titaium Fasteers Solid Titaium Splies Double 3/8 square V336 V342 V348 V360 Double 1/2 square V536 V542 V548 V560 Double 3/4 square V736 V742 V748 V760 3/4 roud V936 V942 V948 V960 Cosult factory for other legths. Box Rack Compoets.050 sprig temper titaium box rack stampigs for old style box racks - available i stadard widths of 18, 24 ad 30. Hex Head Bolts Size Across Legth Size Flats 1/2 3/ /4 1-1/2 1-3/ / / /4-20 3/ / / /8-16 9/ Hex Nuts Size Across Size Flats Thickess / /4-20 7/ / / /8-16 9/ Idicates item is ormally i stock, available for same day shipmet Wide Series - 1/2 figers o 1 ceters, Nos. WS18, WS24, WS30 Flat Washers & Lock Washers Bolt Size Thickess O.D. Flat Washers Lock Washers Saddle Washers For Fasteig to Double Square Splies DOUBLE SQUARE SPLINE Costructio Agles 1 x 1 agle made of.070 thick titaium, with 9/32 diameter holes, 1/4 screw clearace o 1 ceters. Sold i ay legth, priced by the ich. Ca be ru vertically, horizotally or used to build a grid. ROUND SPLINE Narrow Series - 3/8 figers o 1/2 ceters, Nos. NS18, NS24, NS30 Horizotals - Double 3/8 square bars for attachig box rack stampigs. Clamp plate o each ed for attachmet to verticals. Nos. H318, H324, H330 Hooks Made of 1/4 x 1 alumium - cosult factory regardig titaium or copper hooks ANY RACK SHOWN HERE CAN BE MODIFIED TO MEET YOUR CUSTOM REQUIREMENTS 8" No.HS100 8" No.HT101 # /8" 3 3 1/ /8" 3 3 5/ / / /8 3 3 No Miimum order requiremet Other sizes are available, call for iformatio Threaded rod also available TITANIUM TiOur stock icludes. For those aodizers who make their ow titaium racks, we ecourage you to take advatage of our material ivetory. Because we are primarily a rack maufacturer, we have a extesive supply of those shapes ad sizes eeded for rack fabricatio ad maiteace. Sheet Sprig & Soft Wire Sprig & Soft Plate Square Bar Roud Bar Weld Rod Ti Double 3/8 Square (1/4 Bolt) 3 Double 1/2 Square (1/4 Bolt) 3 Double 1/2 Square (5/16 Bolt) 3 Double 1/2 Square (3/8 Bolt) 3 Material ca be sheared to your size requiremets ad deburred at a very reasoable cost. Shipmets ca ormally be made withi 24 hours. Cotact us for pricig ad availability of your specific material requiremets W. Rascher Ave. Chicago, Illiois Phoe: (773) Fax: (773) racks@servisure.com

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