Styron Synthetic Rubber
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1 Styron Synthetic Rubber Delivering the Future Standard Elastomers and Advanced Performance Elastomers
2 Innovations to Put You in High Gear Tire Market Applications Cold Polymerized Emulsion Styrene Butadiene Rubber (ESBR) and High-Cis Polybutadiene Rubber: Versatile and High Quality Standard Polymers Used in Various Types of Tires Our cold polymerized ESBR of BUNA SB grades use TDAE oil exclusively in order to comply with REACH regulations. These grades provide a good balance of performance and processability in tire application with a superior standard of quality. Styron s Nickel-Butadiene Rubber (Ni-BR) has over 95% cis content and is characterized by an adjusted molecular weight that leads to excellent processing behavior. Our BUNA cis 132 Rubber also offers low hysteresis and good tear resistance, which makes it optimal for tire application. Solution Styrene Butadiene Rubber (SSBR): Meeting Your Needs and Regulatory Requirements In November 2012, the European Tire Labeling Regulation was introduced, thus requiring manufacturers to directly inform the customer of the tire s key performance attributes. As a result, manufacturers focused their attention on producing quality, high performance tires that reduce carbon emission and increase fuel efficiency through low rolling resistance. Although Europe is at the forefront of this evolution, the global trend toward tire labeling is spreading to other regions. As a technology leader in Solution-SBR, Styron offers a product range of advanced generation SSBR, which addresses the need for sustainable solutions while maintaining key performance attributes: handling, lower rolling resistance, and better wet grip performance. Styron understands and anticipates the challenges of its customers: the need for better mobility, energy efficiency, increased safety, better performance, and lowering wear because one of the biggest challenges for the future will be the scarcity of materials. The tread in a passenger car tire can contribute up to 40-50% of its rolling resistance therefore better new generation tire treads lead to lower fuel consumptions and less CO₂ emissions. When designing sustainable tires, also known as green tires, there are three different components to take into account: The tread design: it reflects approximately 1/3 of the total tire weight. The tread composition: the decreased rolling resistance and heat build-up of tires requires a limitation of hysteretic energy loss and improved filler distribution. The rubber matrix: the enhanced interaction of polymer chain ends with fillers such as silica or carbon black. Styron has utilized its strong understanding of SSBR to develop a multi generation proprietary functionalization technology: SPRINTAN SLR series of Solution-SBR. This new technology enables tire producers to expand the magic triangle without making tradeoffs among the three key properties rolling resistance, wet grip and abrasion resistance. SPRINTAN Functionalized SSBR is a key enabler for tire makers to upgrade their tire line with the objective to achieve the best rating according to the tire labeling (A-A). Industrial Rubber Goods Applications Versatile and High Quality Standard Polymers Used in Multiple Rubber Goods Applications ESBR and Ni BR grades are multi-purpose rubbers and used in a variety of applications such as conveyor belts, anti-vibration parts for the automotives, industrial hoses, mats, rollers and other general rubber goods. Our ESBR BUNA SB dry and oil extended polymers are recognized by the industry for delivering outstanding advantages in processability and performances on the final product. Our Ni-BR BUNA cis 132 grade offers a superior mix of various properties, such as good abrasion, flex-cracking resistance, fatigue life, low hysteresis, and excellent resilience. Other product features include acceptance of high filler and oil loadings without significant alteration of other properties. Plastics Modification Low-Cis Polybutadiene Rubber is Used as an Impact Modifier in Polystyrene and ABS The inner liners of refrigerators, food packaging and the housing of many consumer electronics require durability and functionality. Lithium Butadiene Rubber (Li-BR) grades from Styron are used to toughen polystyrene. A content of approximately 10% of polybutadiene rubber is added to the polystyrene matrix and creates a high-impact resistant product (HIPS). In addition Li-BR is applicable in the mass polymerization of acrylonitrile-butadiene-styrene co-polymers (ABS). Styron s SE PB grades ensure the production of mass ABS is consistently of high quality and offers an excellent balance between impact strength and gloss. ABS is mainly used in automotive interiors; furniture such as edge bands and wall/door liners; sanitary and signage. 1
3 Styron Sustainability Highlights * 2012 data 2
4 Turning Ideas Into Reality About Styron Styron is a leading global materials company dedicated to innovate and deliver for its customers. Styron s unique product portfolio brings together plastics, latex and rubber businesses that share feedstocks, operations, customers and end users. Styron is built on a unique combination of strong capabilities, including technology leadership, world-class production assets and a global team of technical experts. Building on more than seven decades of manufacturing, commercial and technological expertise, we are passionately focused on delivering high-performance products and innovative thinking to our customers. Styron Emulsion Polymers The Styron Emulsion Polymers business division, which includes the Latex and Rubber businesses, provides a broad offering of technologies and services supporting customers in the paper & board, carpet & artificial turf, tires and rubber goods industries across the world. Styron is one of the biggest European supplier of synthetic rubber. Styron Synthetic Rubber Styron s synthetic rubber business began in Schkopau, Germany, with the first large-scale production of synthetic rubber in 1937 under the Buna trade name. In 2000, our state-of-the-art production plant in Schkopau completed Styron s product range in SSBR, low-cis BR and block copolymers. In 2012, Styron started up a new SSBR manufacturing facility in Schkopau, Germany to meet growing demand, providing an additional capacity of 50,000 ton per year. Schkopau is home to four worldscale rubber trains that supply Styron s tire customers around the world. It is the cradle for rubber where Styron s best-in-class rubber R & D facility is also situated. Partnering for Performance Styron is dedicated to partnering with its customers to design and develop rubber technology that serves a breadth of synthetic rubber products, including established rubber materials and specialized high-performance elastomers, to a wide array of industries. Stade, Germany Terneuzen, Netherlands Tessenderlo, Belgium Schkopau, Germany Norrkoeping, Sweden Hamina, Finland Midland, MI Allyn s Point, CT Zhangjiagang, China Boehlen, Germany Livorno, Italy Ulsan, South Korea Rheinmuenster, Germany Dalton, GA Hsinchu, Taiwan Tsing Yi, Hong Kong Merak, Indonesia Limao, Brazil Guaruja, Brazil Plastics Emulsion Polymers 3
5 For more information on products, innovations, expertise, and other services available from Styron, visit or contact us as indicated below. North America U.S. & Canada STYRON Latin America Brazil Argentina, Chile, South Region of LAA Mexico, Columbia, North Region of LAA Europe/Middle East/Africa Asia Pacific China The principles of Responsible Care and Sustainable Development influence the production of printed literature for Styron LLC, Styron Hold Co B.V., and subsidiaries ( Styron ). As a contribution towards the protection of our environment, Styron s printed literature is produced in small quantities and on paper containing recovered/post-consumer fiber and using 100 percent soy-based ink whenever possible. NOTICE: Any photographs of end-use applications in this document represent potential end-use applications but do not necessarily represent current commercial applications, nor do they represent an endorsement by Styron of the actual products. Further, these photographs are for illustration purposes only and do not reflect either an endorsement or sponsorship of any other manufacturer for a specific potential end-use product or application, or for Styron, or for specific products manufactured by Styron. NOTICE: No freedom from infringement of any patent owned by Styron or others is to be inferred. Because use conditions and applicable laws may differ from one location to another and may change with time, the Customer is responsible for determining whether products and the information in this document are appropriate for the Customer s use and for ensuring that the Customer s workplace and disposal practices are in compliance with applicable laws and other governmental enactments. Styron assumes no obligation or liability for the information in this document. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. Published January, Printed in Germany Styron LLC, Styron Hold Co B.V., and subsidiaries Trademark Responsible Care is a service mark of the American Chemistry Council. Form No
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