SKF SEAL JET. NG 025 / NG 040 / NG 060 machines

Transcription

1 SKF SEAL JET NG 025 / NG 040 / NG 060 machines

2 The SKF SEAL JET system The SKF SEAL JET technology for machining seals on demand is based on proprietary software and customized tools developed by SKF. The SKF SEAL JET NG machines produce seals up to 600 mm in diameter as one piece in low and high quantities. All-in-one With this all-in-one seals factory concept, SKF provides a complete production unit consisting of a computer numerical control (CNC) machine with special machining tools optimized for high performance polymeric sealing materials. State-of-the-art software The SKF SEAL JET NG machines and their simple-to-use software quickly and easily produce seals from 0 to 250 mm (NG 025), 0 to 400 mm (NG 040) or 0 to 600 mm (NG 060). The software includes 169 standard seal profiles which can be customized to meet individual application requirements. High-tech polymeric materials SKF has developed a broad range of machinable sealing materials for industrial applications: thermoplastic polyurethanes (TPU), elastomers or rubber and thermoplastics. Thermoplastic polyurethanes e.g. ECOPUR have outstanding mechanical and chemical properties and outperform many other elastomeric sealing materials. SKF Ecorubber-1/2/3/H, SKF Ecosil and SKF Ecoflas are ideal for applications requiring excellent chemical resistance. A wide range of thermoplastics like SKF Ecotal, SKF Ecoflon 1/2/3/3F/4, SKF Ecomid, SKF Ecowear are also available. For applications requiring high performance thermoplastics, SKF also supplies PVDF, PSU, PEI, PI, SKF Ecopaek (PEEK) or PPS materials. Producing machined seals in one hour The steps below show the manufacturing time to process 10 piston seals K01 profile in H-ECOPUR with a NG 060 machine. Step 1: Select a semi-finished tube (00:00) Step 2: Select profile (00:15) Step 3: Prepare for turning process (00:30) 2

3 SKF your competent partner The SKF SEAL JET system offers: Sealing solutions for most industries tailor-made to customer s needs Partnership with customers from the design phase to serial production Short delivery times Prompt manufacturing of seals and components Extensive range of polymeric materials A wide range of seal designs Application engineering support SKF SEAL JET NG 025 SKF SEAL JET NG 040 (same housing for NG 060) Simple to use Integrated software Adjustable preload and geometry settings Profile simulation prior to production Short cycle times Broad variety of high-precision cutting tools High rpm drive system Optimized disc turret Optimized shredder and ship suction unit Step 4: Machining process (00:45) Finished customized machined seals (00:60) 3

4 Tools Technical data Standard range Expanded range Long worktools Clamping device Software Standard Upgrade 35 tools 10 tools (to be used with the software upgrade) tools for special machined parts up to 120 mm Chuck for drilling up to 10 mm diameter 132 profiles 29 profiles NG NG NG NG NG NG Machine dimensions x 890 x x x Machine W x D x Hdimensions x 890 mm x mm x 1 mm 300 x mm x x mm Weight kg kg Weight kg kg kg Electrical power supply 3 x 400 V + N + PE Electrical power supply 3 x 400 V + N + PE 3 x 400 V + N + PE 3 x 400 V + N + PE Connected rating 9,5 kw 15,2 kw Connected rating 9,5 kw 15,2 kw 15,2 kw Cutting diameter < 250 mm < 400 mm < 600 mm Cutting diameter < 250 mm < 400 mm < 600 mm Clamping system 4 sets aluminium 19 sets aluminium 19 sets aluminium Clamping system 4 multi-range sets aluminium multi-range clamping jaws clamping jaws 19 clamping sets aluminium jaws clamping jaw 19 clamping sets aluminium jaws clamping jaw vacuum-disc vacuum-disc 610 mm 610 mm Tool-clamping systems 8-tool turret Tool-clamping systems 8-tool turret 8-tool turret 8-tool turret System requirements Windows XP, Windows Vista or Windows 7, 32 bit Integrated control unit for the NG 025 machine Operating panel for NG 040 and NG 060 machines 4

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6 Seals Mechatronics Bearings and units Services Lubrication systems The Power of Knowledge Engineering Drawing on five areas of competence and application-specific expertise amassed over more than 100 years, SKF brings innovative solutions to OEMs and production facilities in every major industry worldwide. These five competence areas include bearings and units, seals, lubrication systems, mechatronics (combining mechanics and electronics into intelligent systems), and a wide range of services, from 3-D computer modelling to advanced condition monitoring and reliability and asset management systems. A global presence provides SKF customers uniform quality standards and worldwide product availability. This brochure was presented by: Competence centres for machined seals Austria seals.austria@skf.com China seals.china@skf.com Japan seals.japan@skf.com Spain seals.spain@skf.com Australia seals.australia@skf.com Denmark seals.denmark@skf.com Malaysia seals.malaysia@skf.com Sweden seals.sweden@skf.com Argentina seals.argentina@skf.com France seals.france@skf.com Netherlands seals.netherlands@skf.com Switzerland seals.swiss@skf.com Belgium seals.belgium@skf.com Germany seals.germany@skf.com Philippines seals.philippines@skf.com Thailand seals.thailand@skf.com Brazil seals.brasil@skf.com India seals.india@skf.com Poland seals.poland@skf.com United Kingdom seals.uk@skf.com Canada seals.canada@skf.com Italy seals.italy@skf.com Singapore seals.singapore@skf.com USA seals.usa@skf.com All other countries machined.seals@skf.com SKF and ECOPUR are registered trademarks of the SKF Group SEAL JET is a trademark of the SKF Group SKF Group 2012 The content of this publication is the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising from the use of the information contained herein. PUB SE/P EN February 2012 Printed in Sweden on environmentally friendly paper. skf.com/seals