INSTALLATION INSTRUCTIONS

Transcription

1 INSTALLATION INSTRUCTIONS Part# Add On Kit for Your ADS System Contents: Complete Install Kit for Your ARB CKMTA12V Compressor For the most up-to-date instructions please visit

2 I M P O R T A NT I N F O R M A T I O N - P L E A S E R E A D F O R Y O U R S A F T E Y 0 PLEASE TAKE A MINUITE TO READ THIS ENTIRE INSTRUCTION MANUAL BEFORE YOU START. WE WANT YOU TO HAVE A FUN AND EASY INSTALLATION WITHOUT HURTING YOURSELF OR YOUR JEEP. SAFTEY PRECAUTIONS If you are working on the ground always use jack stands and chalk any tires touching the ground. Wear safety glasses and gloves as you will be using power tools for this installation. We recommend disconnecting the battery any time you are working on your Jeep. NEVER DRIVE WITH THE WHIPS CONNECTED TO YOUR JEEP, DAMAGE CAN OCCUR. IF YOUR NEW UpDownAir PRODUCT HAS DAMAGED OR IS MISSING PARTS PLEASE CONTACT UpDownAir CUSTOMER SERVICE DIRECTLY AT : option 4 or info@updownair.com TOOLS NEEDED WRENCHES 1/4 Drive Cordless Drill Crescent Ratchet 7/16 and 7/32 Drill Bit 22mm, 18mm 10mm Socket Thread Sealer (Loctite 577 We do not recommend using Teflon tape) Spray Bottle with Mild Soapy Water Tube Cuter or Sharp Utility Knife 16mm, 14mm 13mm, 10mm 8mm, 1/4 Allen 8mm Socket 1/4 Allen Socket Secure Jeep and Prep for Installation This entire install can be done on the ground but jack stands or a lift will make it even easier. 1. Park your Jeep and set the parking brake. 2. Place a blanket on the edge of the roof and windshield of your Jeep and open hood the hood all the way. 3. Disconnect the negative (-) battery terminal. 4. Read and refer to your ARB instructions for all issues directly related to your ARB compressors. UpDownAir warranty does not cover any ARB Compressors or parts. 2

3 I M P O R T A NT I N F O R M A T I O N - P L E A S E R E A D F O R Y O U R S A F T E Y 0 Always: Use a tube cutter or sharp utility knife. Do Not: Fold or kink the Air Line Tube. Cut the Air Line Tube at an angle. Do not use pliers, scissors, snips, saws, or side cutters. PROPER AND IMPROPER CUTS IN THE AIR LINE TUBE Square Cut AIR LINE TUBE 90 X X X AIR LINE TUBE AIR LINE TUBE AIR LINE TUBE. Always: Select routes protected from heat, debris, and sharp edges. Use Nylon Ties to secure the Air Line Tube. Do Not: Bend or sharply curve Air Line Tubes. Leave Air Line Tube exposed to sharp edges. Use unnecessary lengths of Air Line Tube. Route Air Line Tube near moving parts. Let Air Line tube hang unsecured from vehicle. Scar Air Line Tube while routing. 3 - Rev 1/24/ Installation Instructions

4 I M P O R T A NT I N F O R M A T I O N B I L L O F M A T E R I A L S Install Kit System for ARB CKMTA12 NEW PART# QTY DESCRIPTION Notes /8OD X 1/4NPT (MALE) Swivel 90 All Metal /8 OD High Temp Tubing Manifold to Controller Cut Piece ARB Jeep Under Hood Mounting Bracket Rectangle SS Flat Washer " Cable Tie /2" X 5-3/8 Tube /16'' Cone Spacer M10 x 1.5 x 20 Flat Head Cap Screw M10 x 1.5 x 20 Hex Head Bolt M10 Lock Washer M10 Flat Washer M6 x 1 Bolt M6 x 1 Stover Nut M6 Flat Washer mm X 16mm Bolt mm Lock Washer Front A/C Bracket Rear A/C Bracket Split Loom ARB Locker Manifold Bracket Switch Bracket 4

5 P R E A S S E M B LY 1 Pre Assembly Using the Bill of Materials identify and lay out all your kit components confirming that you have all the correct parts and quantity. 1. Locate the ARB Mounting Bracket (03-522) and Stilts ( ) Qty Attach the Stilts to the ARB Bracket with the supplied hardware. The Front Stilt will use the Standard Hex Head Bolt (05-124) with Washers. The Rear Stilt located in the Middle of the ARB Bracket will use the Flat Head Cap Screw (05-123). When attaching the rear stilt you will need the Stilt Spacer (05-122). It has a large Chamfer on one side. The chamfered side should face up to accept the Flat Head Cap Screw 3. You will use the Bracket with the stilts installed as a template for drilling the mounting holes in the Plastic ABS Tray. The Bracket will cover up the ABS Control valves. Set the bracket in place over the ABS Assembly and mark the holes on the Edge of the Plastic ABS Tray next to the inner Fender and outline where the stilts land on the bottom of the ABS Tray. A Silver Sharpie or paint marker will help the marks stand out on the 4. Next you will need to Drill the holes in the bottom of the tray with a 11/16 bit and the top of the tray with a 7/32 bit. 5. Remove the front tube from the mounting plate and set the bracket assembly aside for now. 6. Install the Front stilt into the ABS Tray Using the Rectangular washer (03-528). The Rectangle washer will sit on the tray and the stilt will sandwich the washer and the tray. Insert the Hex Head Bolt (04-124) with the Flat and Locking washers from the bottom of the tray and tighten the stilt to the tray for final assembly. 5 - Rev 1/24/ Installation Instructions

6 C o m p r e s s o r I n s t a l l a t i o n 2 Compressor installation 7. Locate the ARB mounting hardware and install your ARB Compressor to the Bracket. The inlet filters of your ARB Compressor should be towards the front of the 8. With the compressor securely fastened to the mounting plate you will set the compressor and bracket assembly into place. We recommend starting with the stilts when installing the hardware. It is easier to maneuver the assembly into place once the stilts are attached. 9. Using the 6mm hardware (05-127) attach the Bracket to the ABS Tray. It may be necessary to remove the bolt holding the tray to the inner fender to access the bottom of the bracket hardware. You can use the Handle of a screw driver to help hold the ABS Tray while accessing the 6mm hardware. Once the Hardware is tight you can re-install the inner fender well bolt. 10. Locate one of the 90 Deg Fittings (01-112). Install the Fitting in to the ARB Compressor. Be sure to use thread Sealant on the fitting. 6

7 Additional Components 3 Additional Components For 2015 and Newer Models will require ( Font A/C Bkt, Rear A/C Angled Bkt and Split Loom) A/C Brackets 1. Loosen up both front and rear OE brackets for the A/C Lines. Be careful when removing the Plastic Push Lock as we will be re using it. With the Brackets loose it will be easier to install the relocation brackets. 2. Install Rear Bracket first. Use the Supplied 6mm Hardware. Attach the bracket to the AC line first. With the hardware tight attach the relocation bracket to the OE mount and tighten in place. 3. Before installing the front A/C Bracket you will need to bend down the little tab on the bracket. It needs to be bent to replicate the original Line Bracket. 6mm Bolt 4. We recommend re using the OE push Lock in the OE mounting location and the supplied 6mm on the A/C Line and relocation bracket. Make sure the line is secure after the brackets have been installed. 5. After the brackets have been installed it is important to Cover the A/C Line closest to the Fin s on the ARB compressor with the 1.5 Split Loom to prevent chaffing and line failure. It may be necessary to use zip ties to hold the split loom in place. 7 - Rev 1/24/ Installation Instructions

8 A d d i t i o n a l C o m p o n e n t s 3 Additional Components Continued ARB Locker Manifold Bracket (05-183) Bracket is for Model year JK. It is an optional part for mounting your ARB Locker along the inner fender just behind your ARB Compressor as indicated in the picture and Newer JK Models. The Supplied ARB Manifold Bracket (05-183) can be mounted to the front of the ARB Bracket if a SPod Controller will not be used. Air Up Down Switch Bracket (03-511) 2007 and Newer JK Models The Switch Brackets is built to accept a Standard Rocker Switch and can be mounted anywhere on the vehicle. 8

9 L i n e R o u t i n g a n d W i r i n g 4 Connecting to Existing ADS Controller. 1. Locate the 3/8 High Temp Line ( ) and the 90 Swivel Fitting (01-112) 2. Remove the 1/4 Pipe Plug from your ADS Controller. Install the 90 swivel fitting in to the Feed Side of your ADS Controller using thread sealer. 3. Install one end of the 3/8 Line into the ADS Controller and the other side to the ARB Compressor. Wiring - Please Consult your ARB instructions for powering your ARB Compressor. If using an SPod please consult the SPod wiring instructions. 9 - Rev 1/24/ Installation Instructions

10 F I N A L I N S T A L L A T I O N A N D I N S P E C T I O N 5 Congratulations you have now completed the install of your new ARB Mounting Kit for your ADS System. Please preform the following tests. 1. Turn compressor on to pressurize the ADS unit and set your pressure regulator to your factory recommended tire setting. 2. The compressor should stop when the ADS is fully pressurized. When the compressor stops listen and inspect all connections for leaks. 3. If you think you have a leak spray mild soapy water at the fitting and look for bubbles. Let your system sit for two minutes and note the tire pressure and compare it to your starting pressure. If you have had no pressure drop you are good to go. PROPER AND IMPROPER CUTS IN THE AIR LINE TUBE Square Cut AIR LINE TUBE 90 X X X AIR LINE TUBE AIR LINE TUBE AIR LINE TUBE. 10

11 T R O U B L E S H O O T I N G 6 LEAK INSPECTION To inspect for leaks pressurize your system, take a spray bottle with a solution of mild soap and water and spray suspected area. If you are not sure where the leak is coming from take a systematic approach spraying one area at a time. SMALL SOAP BUBBLES THAT DO NOT EXPAND SOAP BUBBLES THAT EXPAND LEAK CORRECTION Most leaks will be in one of these three areas and the correction is listed below. If this does not correct you problem or you need further assistance please call , option 4 and one of our technical staff will assist you. LEAK AT AIR LINE TUBE AND AIR FITTING LEAK AT BASE OF AIR FIT- TING ON AIR SPRING LEAK OUT OF THE VALVE CORE ON INFLATION VALVE Release Air Line Tube. Review proper cuts and procedures. Tighten Air Fitting one turn or until leak stops. Tighten valve core with valve core wrench on Inflation Valve Cap Rev 1/24/ Installation Instructions

12 WA R R A N T Y 7 UP DOWN AIR S NO FINE PRINT 12 MONTH WARRANTY Our unique warranty proves our commitment to the quality and reliability of every UpDownAir product. No Fine Print Warranty: If you are the original purchaser of any UpDownAir product and it breaks, we will replace it. UpDownAir s obligation under all warranties is limited to the repair or replacement, at UpDownAir s option, of the defective material. Any cost of removal, installation or reinstallation, freight charges, incidental or consequential damages are expressly excluded from these warranties. Up Down Air Systems, LLC reserves the right to make future revisions to this product and Product Warranty without prior notice or obligation to upgrade your product. Please read all instructions carefully prior to beginning installation of your Up Down Air Systems, LLC. product. PLEASE CONTACT US DIRECTLY FOR ALL WARRANTY ISSUES AT: Toll Free: info@updownair.com 12