Rolling Element Bearing Testing Machine SP-180M. Vibration Diagnostics and Balancing Machines
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1 Vibration Diagnostics and Balancing Machines Rolling Element Bearing Testing Machine SP-180M Designed for validation of design data of rolling element bearings through actual testing at application loads and speeds by vibration characteristics, also allows to detect defects in the rolling surface, the separator and the geometric distortion of rolling element bearings.
2 Rolling Element Bearing Testing Machine / SP-180M Designed for validation of design data of rolling element bearings through actual testing at application loads and speeds by vibration characteristics, also allows to detect defects in the rolling surface, the separator and the geometric distortion of rolling element bearings. The measurement results are in line with the bearing vibration assessment on related national technical criteria and are helpful to diagnose the quality of the measured bearing.
3 Function The system is designed to control the quality of the bearing in terms of vibrational characteristics. It is also capable of defects detecting, which appear at rolling surfaces and separator and geometrical errors both at brand-new and repaired bearings. The system may be used either at manufacturers or consumers of bearings. Using the SP-180M systems guarantees high quality of assembled bearings. Parts of the system The SP-180M systems consists of the drive system and measuring-controlling unit. Drive system automatically allows to provide a grip, centering, rotation and creation of axis and radial load to the bearing. Measuring-controlling system operates the rotation of the drive, loading devices, measures and analyses the vibration, providing the qualitative and quantitative evaluation of bearing technical condition according to the requirements, set by the documents of the consumer or manufacturer. Bearing diagnosis with bore diameter mm. 24 adapters for bearings with bore diameter mm included in standard kit and 4 adapters for bearings with bore diameter mm optional Type of bearings for diagnosis Deep groove ball bearing (DGBB) (single and double row) Self aligning ball bearing (SABB) Angular contact ball bearing (ACBB) Roller bearing with cylindrical rollers (single and double row) Spherical roller bearing (SRB) Roller bearing with conical rollers Fully automatic control of the measurement process Measurement of the separator rotation frequency with automatic data transfer to measuring instrument: Temperature control spindle with automatic shut-off spindle when it is overheating: Stethoscope function: Automatic self-test Bearing diagnosis with outer diameter up to 420 mm
4 Measuring unit These equipments have low band, medium band and high band vibration measuring facility, which enables to identify the control of quality parameters of various bearing components. Measuring unit provides automated control of vibration parameters of the tested bearing, forms the protocols of the tests and stores them. Results of the measurements are displayed in both analogue and digital way at the touch- screen. According to the result, the evaluation is provided Normal or Failure. Automatic control of the rotary drive of the bearing. Automatic control of the magnitude and type of test loads. Vibration measurement in accordance with ISO In-depth diagnostics mode, which uses analysis functions: direct spectra of velocity and acceleration, envelope spectrum, the peak factor, kurtosis, 1/3 octave filters. Using these functions it is possible to determine the geometric defects, leading to increased vibration: waviness of bodies and the raceways, the high roughness of the contactee of the rolling contact surfaces, the defect separator, etc. Statistical processing of measurement results, the formation of acceptable levels of vibration on party tested bearings. Reports in MS Word format Built-in database of bearings with the rules of manufacturers (Russian). Saving of measurement results in the database for archiving, analysis and report creation. English software
5 TECHNICAL PARAMETERS Bearing bore diameter Bearing outer diameter: Bearing width: Measuring sensors: Frequency range of the vibration sensor: Bearing rotation speed mm mm мм 1 vibration sensor 1 speed sensor 1 sensor for measuring the rotational speed of the separator Hz rev/min Load range Load system Axial: Radial: N N Pneumatic The adjustment of the load Measurement of the separator rotation frequency with automatic data transfer to measuring instrument: Temperature control spindle with automatic shut-off spindle when it is overheating: Stethoscope function: Automatic self-test Bearing testing time The range of contact pressure of the vibration sensor to the tested bearing: Control console Compressed air (included portable compressor): Power supply: Motor power Machine dimensions Machine weight: Automatic / Manual min N, adjustable With touch-screen display bar 380 V / 50 Hz 1,5 kw 1400 x 700 x 1800 mm 400 kg DIAMECH 2000 Vibration Diagnostics and Balancing Machines 2-nd Kozhukhovsky proezd, 29, korp. 2, str. 16, Moscow, , RUSSIA Phone: 7 (495) diamech@diamech.ru
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