TECHNICAL MANUAL OPERATOR S, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS LIST FOR

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1 TM &P TECHNICAL MANUAL OPERATOR S, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR S LIST FOR SPRAY OUTFIT, UNDERCOATING, MODEL (BINKS MANUFACTURING CO.) (NSN ) HEADQUARTERS, DEMENT OF THE ARMY NOVEMBER 1979

2 } This manual contains copyright material TM &P TECHNICAL MANUAL HEADQUARTERS DEMENT OF THE ARMY No &P WASHINGTON, DC, 29 November 1979 OPERATOR S, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR S LIST FOR SPRAY OUTFIT, UNDERCOATING, MODEL (BINKS MANUFACTURING CO.) (NSN ) REPORTING OF ERRORS You can improve this manual by recommending improvements using DA Form 2028 (Recommended Changes to Publications and Blank Forms) or DA Form located in the back of the manual and mail the form to Commander, US Army Armament Materiel Readiness Command, ATTN: DRSAR-MAS, Rock Island, IL A reply will be furnished direct to you. NOTE This manual is published for the purpose of identifying an authorized commercial manual for the use of the personnel to whom the spray outfit is issued. Manufactured by: Binks Manufacturing Co W. Belmont Ave. Franklin Park, IL Procured under Contract No: DAAA09-75-M-8417 This technical manual is an authentication of the manufacturers commercial literature and does not conform with the format and content specified in AR 310-3, military publications. This technical manual does, however, contain available information that is essential to the operation and maintenance of the equipment. i

3 MODEL UNDERCOATING SPRAY OUTFIT Consists of: 1-7E2 SPRAY GUN WITH 45 x 1/4 SPRAY NOZZLE FLUID GUN SWIVEL AIR HOSE ASSEM. (AIR ATOMIZING), 3/8" I.D. x 25 LENGTH FLUID HOSE ASSEM., 3/4" I.D. x 25 LENGTH AIR HOSE ASSEM. (AIR SUPPLY). 3/8" I.D. x 15 LENGTH FALCON 3L PUMP, 4:1 RATIO, MOUNTED ON DRUM COVER WITH DOUBLE AIR CONTROL. MINIMUM AIR SUPPLY REQUIREMENTS: 20 CFM at 100 PSI LUBRICATION SCHEDULE SPRAY GUN: MONTHLY Insert a few drops of oil on air valve stem and fluid needle to lubricate packings PUMP AIR MOTOR: EVERY 100 HOURS OF OPERATION Place a few drops of oil into the air Inlet. Run pump at a very slow speed with no load for approximately 2 minutes to lubricate internal parts. 1

4 S LIST NO. DESCRIPTION QTY. NO. DESCRIPTION QTY * AIR NOZZLE FLUID CONTROL SPRING... 1 * FLUID NOZZEL RETAINER RING GUN WRENCH TRIGGER. FOUR FINGER /4-20 x 1/4 SOC HD SET SCREW GUNBODY /8 HEX ALLEN WRENCH NEEDLE VALVE PACKING SCREW NEEDLE COLLAR FLUID CONTROL GASKET RING SPRING RETAINER SCREW NEEDLE FLUID CONTROL BODY NEEDLE PIN AIR VALVE STEM FLUID CONTROL HOUSING AIR VALVE PACKING FLUID CONTROL SCREW ASSEM AIR VALVE GASKET GUN HEAD, AIR VALVE SPRING PACKING NUT AIR VALVE BODY GUN BODY ASSEMBLY TRIGGER SCREW FLUID NOZZLE GASKET TRIGGER STUD AIR VLAVE PACKING NUT AIR CONNECTION AIR VALVE ASSEMBLY CAP CLEANING BRUSH... 1 * BE SURE TO SPECIFY NUMBER STAMPED ON AIR NOZZLE AND FLUID NOZZLE. OR SEE NOZZLE SELECTION CHART ON REVERSE SIDE OF SHEET 2 Replaces Part Sheet Part Sheet 1341R R-3

5 3

6 MODELS and AIR CONTROL ASSEMBLIES MODEL S LIST NO. DESCRIPTION QTY. NO. DESCRIPTION QTY PLUG. 3/8 NPT D.M. NIPPLE MANIFOLD LENS ADAPTER AIR REGULATOR ADAPTER...1 (See Page 2 for breakdown) BALL VALVE PLUG NIPPLE ELBOW GAUGE, 150# Replaces Part Sheet Part Sheet 1387R R-1

7 MODEL 225 AIR PRESSURE REGULATOR CFM CAPACITY - 100REGULATED OUTLETS - 3 S LIST NO. DESCRIPTION QTY. Mat l NO. DESCRIPTION QTY Mat l SCREW, ¼-20x1/2 Fill. Hd BODY NUT, 3/8-16 Jam SEAT O RING 1/8 I.D. x 1/4 O.D SEAT O RING 7/16 I.D. x 9/16 O.D RETAINER ASSEMBLY SEAL, 1-1/2 I.D. x 1-11/16 O.D SCREEN BONNET ,f CAP BUTTON ,c SPRING c KNOB DISC SPRING ,c HOLDER DIAPHRAGM VALVE

8 MODEL and AIR PRESSURE REGULATORS CFM CAPACITY - MODEL and S CFM REGULATED OUTLETS - MODEL is REGULATED MODEL S REGULATED - I UNREGULATED S LIST NO. DESCRIPTION QTY. Mat l NO. DESCRIPTION QTY Mat l SCREW, ¼-20x1/2 Fill. Hd DIAPHRAGM & NUT, 3/8-16 Jam VALVE O RING 1/8 I.D. x 1/4 O.D VALVE SEAL, 1-1/4 I.D. x 1-7/16 O.D CAP BONNET ,f SCREEN BODY (85-200) SPRING c BODY (85-201) DISC BUTTON ,c PLUG, ¼ NPT (85-201)...1 1,c KNOB SEAT SPRING ,c 6

9 MODEL S LIST NO. DESCRIPTION QTY. NO. DESCRIPTION QTY PLUG, 3/8 NPT D.M NIPPLE BUSHING. 1/2 X 3/8 NPT LENS MANIFOLD AIR REGULATOR ADAPTER...1 (See Page 2 for breakdown) ADAPTER AIR REGULATOR D.M. NIPPLE...1 (See Page 4 for breakdown) BALL VALVE PLUG BALL VALVE ELBOW D.M NIPPLE GAUGE. 150#...2 7

10 Replaces Part Sheet Part Sheet 1738R R-8 8

11 9

12 MODEL AIR VALVE S LIST NO. DESCRIPTION QTY. Mat l NO. DESCRIPTION QTY Mat l SCREW, 1/4-20 x 1/ ,c GUIDE BAR SCREW, 1/4-20 x 5/ ,c GASKET SCREW, 1/4-20 x GASKET WASHER, 1/4 FIat ,c SLIDE HOUSING WASHER, 1/4 Flat CHANNEL...1 1,c O RING. 13/16 x 15/ COVER SCREW, 8-32 x ,c RETAINER c BEARING, 1/4 x 5/ BODY O RING.1-3/16 x 1-5/ SLIDE ASSEMBLY SPIROL PIN, 1/16 x c SLIDE BLOCK PISTON NIPPLE...1 1,c SPRING c Denotes parts in Slide Assembly Repair Parts Kit. 10

13 11

14 MODEL , 5 GALLON PAIL COVER For "L" Series Pumps Port No Description Qty Lock Washer, 3/ Snap-In Blank, 1/ /8-16 x 1-1/2 Thumbscrew Snap-In Blank, 1" /8-24 x 3/4 Hex Cap Screw Plug, 7/ Cover...1 Note: See reverse side for Model , 55 Gallon Drum Cover 12 Replaces Part Sheet Part Sheet R

15 MODEL , 55 GALLON DRUM COVER Port No Description Qty /8 Lock Washer No Hex Nut /16 Lock Washer No x 1/2 Fil. Hd. Mach Screw /4-20 x 3/4 Rd. Hd. Stove Bolt & Nut No.10 Flat Washer No x 3/4 Fil. Hd. Mach. Screw No.10 Lock Washer /16-18 x 3/4 Hex Cap Screw /16-18 Hex Nut /8-24 x 3/4 Hex Cap Screw Cover Plate Cover Adopter P

16 14 Replaces Part Sheet Part Sheet 1849R 1849R-1

17 15

18 INSTRUCTIONS FOR REQUISITIONING S NOT IDENTIFIED BY NSN When requisitioning parts not identified by National Stock Number, it is mandatory that the following information be furnished the supply officer. 1-Manufacturer s Federal Supply Code Number- 2-Manufacturer s Part Number exactly as listed herein. 3-Nomenclature exactly as listed herein, including dimensions, if necessary. 4-Manufacturer s Model Number- 5-Manufacturer s Serial Number (End Item) 6-Any other information such as Type, Frame Number, and Electrical Characteristics, if applicable. 7-If DD Form 1348 is used, fill in all blocks except 4, 5, 6, and Remarks field in accordance with AR Complete Form as Follows: (a) In blocks 4, 5, 6, list manufacturer s Federal Supply Code Number followed by a colon and manufacturer s Part Number for the repair part. (b) Complete Remarks field as follows: Noun: (nomenclature of repair part) For: NSN Manufacturer: Model: Serial: Any other pertinent information such as frame number, type, dimensions, etc.

19 By Order of the secretary of the Army B.C. MEYER General, United States Army Chief of Staff Official: J.C. PENINGTON Major General, United States Army he Adjutant General U.S. ARMY ADJUTANT GENERAL PUBLICATIONS CENTER, ST. LOUIS, MO, 1985

20

21 SPRAY OUTFIT, UNDERCOATING, MODEL (BINKS MANUAL) 1979 TM &P PIN:

22 This fine document... Was brought to you by me: Liberated Manuals -- free army and government manuals Why do I do it? I am tired of sleazy CD-ROM sellers, who take publicly available information, slap watermarks and other junk on it, and sell it. Those masters of search engine manipulation make sure that their sites that sell free information, come up first in search engines. They did not create it... They did not even scan it... Why should they get your money? Why are not letting you give those free manuals to your friends? I am setting this document FREE. This document was made by the US Government and is NOT protected by Copyright. Feel free to share, republish, sell and so on. I am not asking you for donations, fees or handouts. If you can, please provide a link to liberatedmanuals.com, so that free manuals come up first in search engines: <A HREF= Military and Government Manuals</A> Sincerely Igor Chudov Chicago Machinery Movers

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