AA w -tugq0 173 AEROSPACE ENGINEERING BULLETIN. KEVLAR Reinforced High Pressure Teflon Hose Assemblies

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1 DO ( AA w -tugq0 173 AEROSPACE ENGINEERING BULLETIN * A o 1 i: :00 KEVLAR Reinforced High Pressure Teflon Hose Assemblies... ~~~~~~~~~~~~~~~~~~~~~~ M -L. * * Light Weight * Integral Abrasion Resistance Qualified to Industry Standards * Compatible with Aerospace Fluids i* Available for 3000, 4000 or 5000 psi Applications CAeroquip Corporation 1996 Kevlar and Teflon are registered trademarks of the DuPont Company.

2 VwEVLAIR Re~nc ced fgth PDressure Teflon D=Use And HFflns General Characteristics With its Kevlar reinforced hose product line, Aeroquip meets the challenge of the Aerospace Industry's continuing requirements for weight savings, superior performance and increased value. higher operating pressure might be allowable if tem- perature and impulse life are modified. Our trained application engineers are available to help with rec- ommendations for special applications with the sup- port of our test facilities and experienced technical staff. The same Kevlarsfiberthat is used in bulletproof vests is used as the reinforcement material for Aeroquip AE319, AE334 and AE355 hose styles. The result is light weight hose assemblies that are capable of handling hydraulic pressures up to 5000 psi. for specific service conditions involving specified temperature, pressure and impulse conditions. In many cases, a specific rating can be successfully exceeded if other variables are modified. Thus a KevlarO is the registered trademark for DuPont's fam- Hose assemblies can be fitted with Aeroquip AE1 02 ily of high temperature resistant aramid fibers hav- (AS1 072) style firesleeve for fire protection. ing a unique combination of toughness and excep- Identification tional thermal stability. These properties offer the A white layline consisting of "Aeroquip", hose part means to increase strength and reduce the weight number and size and specification number (where of reinforcement in Aeroquip hose. applicable) is printed along the length of the hose. The Teflon tube used in Aeroquip's Kevlar5 reinforced high pressure Teflon hose is manufactured to the same stringent requirements as the tube used in our wire reinforced hoses. Inherent resiliency and toughness are built into the extruded tube by close control of factors affecting crystallinity. The extruded tube has a tough, smooth, waxlike texture which resists erosion and has sufficient conductivity to prevent electrostatically-induced hose failures. Fittings Fittings are available in both flareless and ArcSeal styles to mate with MS33514 and MIL-F end connections. In addition, elbow fittings are available in standard 450 and 900 styles. Contact Aeroquip about special fittings for custom installations. Fitting Material AE319/AE334 FITTINGS Application Data Nut - Ti-6A1-4V (AMS4928 or AMS4965) Aeroquip KevlarO reinforced Teflon hose is suitable Wire CRES (AMS 5685) or 302 CRES (AMS 5637) for use with fuels, lube oils, hydraulic fluids, cool- Nipple - Ti-6A3-4V (AMS4965) ants or solvents commonly used in aircraft applications. Superior vibration resistance and low volu- AE355 FITTINGS metric expansion make these hoses ideal for high Nut -Ti-6A1-4V (AMS4928 or AMS4965) pressure hydraulic system applications. Wire CRES (AMS 5685) or 302 CRES (AMS 5637) Nipple - Ti-6A1-4V (AMS4965 or AMS 4928) The Aeroquip Kevlar reinforced Teflon hoses Socket - Commercially pure titanium (ASTM B 348 Grade 2) shown in this bulletin are rated according to the listed industry specifications. These various ratings are ArcSeal' is a registered trademark of Aeroquip Corporation 2~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

3 AE31u Heay r9 Duty Hose 3000/4000 psi Operating Pressure Hose Data Dash Size O.D. Tube Size 1/4 3/8 1/2 5/8 3/4 1 Hose I.D. (min.) Hose O.D. (max) Max. Operating Pressure (psi) Proof Pressure (psi) Min. High Temp. Burst Pressure (psi) 12,000 12,000 12,000 12,000 12, Min. Room Temp. Burst Pressure (psi) 16,000 16,000 16,000 16,000 16,000 12,000 Minimum Bend Radius Nominal Weight per Inch (lbs.) Temperature Range: -650 F. to F. Construction: Extruded, conductive Teflon inner tube, with one (-4 size), two (-6 through -10 sizes) or three (-12 and -16 sizes) layers of full-coverage Kevlar" reinforcement and a full-coverage black PBI / Kevlar (-4 through -12 sizes) or black polyester (-16 size) outer braid. Industry Specifications: Meets the requirements of SAE specification AS4623 for heavy duty 3000 psi operation. Qualified to Aeroquip specifications for 4000 psi operation. FAA Approvals: All sizes are certified to TSO-C75, Type Il-B-S/P. 4eroquip 3

4 GE319 UMLCEngs and Hose Assembfles 3000 psi Flareless Fitting Dimensions K Hex Nom. Wt. Dash Nipple Max. C Nom. Min. K Thread Y (lbs.) Size Assembly A Ref. D H Ref. T Ref. w/socket W -4 AE32821E UNJF-3B AE32821G UNJF-3B r AE32821H UNJF-3B H( I.D. ) t AE32821J UNJF-3B HEX "Y"- 3 X -12 AE32821K UNJ-3B Straight THREAD "T -16 AE32821M UNJ-3B ^ _' -4 AE32898E UNJF-3B r-- -a~h==rs AA -6 AE32898G UNJF-3B H( I.D. )--. i/ AE32898H D UNJF-3B CI D. ) IL-.-:.=.i.--xv -10 AE32898J UNJF-3B THREAD "T- -12 AE32898K UNJ-3B HREAD "I' AE32898M UNJ-3B ta 8-4 AE32822E UNJF-3B F-6 AE32822G UNJF-3B H(U -- 8 AE32822H UNJF-3B HEX.* t j -10 AE32822J UNJF-3B AE32822K UNJ-3B THRED "T -' 9o0-16 AE32822M UNJ-3B *Nipple assembly part number does not include socket 3000 psi Hose Assemblies - Flareless to Flareless A B Dash Assembly Nipple A Nipple B Socket Sizes Base No. Part No. Part No. Part No. _~: X thru _-4-16 AC127 AE32821 AE32821 AE28571 AS4624 t_--j L - - _ ^ -4 thru -16 AC128 AE32821 AE32898 AE28571 AS4625 NO _ J L AS thru -16 AC129 AE32821 AE32822 AE28571 J L _ -4 thru -16 AC137 AE32898 AE32898 AE28571 AS4627 W n~- r - - _Z~ J L _ -4 thru -16 AC138 AE32898 AE32822 AE28571 AS4628.J thru -16 AC139 AE32822 AE32822 AE28571 AS4629

5 4000 psi Flareless Fitting Dimensions Hex Nom. Wt. Dash *Nipple Max. C Nom. Min. K Thread Y (lbs.) Size Assembly A Ref. D H Ref. T Ref. w/socket t K_ -4 AE29572E UNJF-3B I -^ h ' -6 AE29572G UNJF-3B AE29572H UNJF-3B AE29572J UNJF-3B Straight ;HREAD *T -12 AE29572K UNJ-3B A^ < -4 AE29574E UNJF-3B AE29574G UNJF-3B (O.D.) ) AE29574H UNJF-3B HREAD H( t.d.) L _ -10 AE29574J UNJF-3B I- -12 AE29574K UNJ-3B AE29576E UNJF-3B AE29576G UNJF-3B D -8 AE29576H UNJF-3B HEX H2-10 AE29576J UNJF-3B THREAD -12 AE29576K UNJ-3B *Nipple assembly part number does not include socket 4000 psi Hose Assemblies - Flareless to Flareless A B Dash Assembly NippleA Nipple B Socket Sizes Base No. Part No. Part No. Part No. m-- -, r 4 -_ J L _ -4 thru -12 AC240 AE29572 AE29572 AE28571 J LJ _ - _ -4 thru -12 AC241 AE29572 AE29574 AE L in : w _ ~~~~~~~n r thru -12 AC242 AE29572 AE29576 AE28571 r W - -~~~ L tr-1 A04 AE9 4 AE97 A281 _ r~ _-4 thru -12 AC244 AE29574 AE29576 AE28571 * _~~~~- r -- J111 _ J _ L thru -12 AC245 AE29576 AE29576 AE28571 m4eroqulp 5

6 3000/4000 psi Fitting Dimensions Hex Nom. Wt. Dash *Nipple Max. C Nom. Min. Thread Y (lbs.) Size Assembly A Ref. D H T Ref. w/socket -4 AE31640E UNJS-3B _ ec -6 AE31640G UNJS-3B r--- - R -8 AE31640H UNJS-3B H( I.D.) -10 AE31640J UNJS-3B HEX _ AE31640K UNJ-3B Straight THREAD 1" 16* AE31640M UNJS-3B AE31641 E UNJS-3B AE31641 G UNJS-3B AE31641 H UNJS-3B H(l. D.) ; -10 AE31641J UNJS-3B HEX r-< -12 AE31641K UNJ-3B THREAD "T_ ** AE31641 M UNJS-3B H( I.0D. -4 AE31642E UNJS-3B r- fi-~iz.. -6 AE31642G UNJS-3B AE31642H UNJS-3B AE31642J UNJS-3B HEX 'Y' _ S -12 AE31642K UNJ-3B THRlEAD 1" ** AE31642M UNJS-3B Nipple assembly part number does not include socket 3000/4000 psi Hose Assemblies - ArcSeal~to ArcSeal@ Dash Assembly Nipple A Nipple B Socket A B Sizes Base No. Part No. Part No. Part No. M _J L thru -16** AC246 AE31640 AE31640 AE thru -16** AC247 AE31640 AE31641 AE28571 ms_-n r--rr 0-4 thru -16** AC248 AE31640 AE31642 AE28571 J L..U y -4 thru -16** AC249 AE31641 AE31641 AE ~~n r - - a s thru -16** AC250 AE31641 AE31642 AE28571 L -4 thru -16** AC251 AE31642 AE31642 AE size is only qualified for operating pressures of 3000 psi and below 6

7 AE355 Sandard Duty Hose 3000/4000 psi Operating Pressure Hose Data Dash Size O.D. Tube Size 1/4 3/8 1/2 5/8 Hose I.D. (min.) Hose O.D. (max) Max. Operating Pressure (psi) 3000/ / / /4000 Proof Pressure (psi) Min. High Temp. Burst Pressure (psi) 12,000 12,000 12,000 12,000 Min. Room Temp. Burst Pressure (psi) 16,000 16,000 16,000 16,000 Minimum 3000 psi Bend Radius Minimum 4000 psi Bend Radius Nominal Weight per Inch (Ibs.) Temperature Range: -650 F. to F. Industry Specifications: Meets the requirements of SAE specification AS1 975 for 3000/ Construction: Extruded, conductive Teflon inner 4000 psi operation. tube, with one (-4 through -8 sizes) or two (-10 size) layers of full-coverage Kevlar9 FAA Approvals: All sizes are certified to reinforcement and a full-coverage black polyester TSO-C75, Type Il-B-S/P. outer braid..aeroquip 7

8 AE355U MflnUgU anduu Hose AsseUUmbfle 3000/4000 psi Flareless Fitting Dimensions Hex Nom. Wt. Dash *Fitting Max. C Nom. Min. K Thread H (lbs.) Size Assembly A Ref. D H Ref. T Ref. w/socket K tc -4 AE32631E UNJF-3B AE32631G UNJF-3B H( IX.D. H( I -8.D. AE32631H ) t UNJF-3B HEX r; t -10 AE32631J UNJF-3B AE32894E UNJF-3B AE32894G UNJF-3B HIX 'Y"< -8 AE32894H UNJF-3B THREA '1' -10 AE32894J UNJF-3B AE32646E UNJF-3B W -6 AE32646G UNJF-3B AE32646H UNJF-3B THREAD " -10 AE32646J UNJF-3B Fitting assembly part number does not include socket 3000/4000 psi Hose Assemblies - Flareless to Flareless A B Dash Assembly Fitting A Fitting B Sizes Base No. Part No. Part No. J L -4 thru -10 AC130 AE32631 AE32631 AS4568 *--J L thru -10 AC131 AE32631 AE32894 AS4569 _ A5 L - -4 thru -10 AC132 AE32631 AE32646 AS Lr -4 thru -10 AC133 AE32894 AE32894 AS4571 AS thru -10 AC134 AE32894 AE32646 AS4572 ~~~~~~ L- ~-4 thru -1 0 AC135 AE32646 AE32646W A S4573 _

9 AE355 FKUngUU andu Hos AMWBssernbfle 3000/4000 psi ArcSealO Fitting Dimensions Hex Nom. Wt. Dash 'Fitting Max. C Nom. Min. Thread Y (lbs.) Size Assembly A Ref. D H T Ref. w/socket -4 AE36553E UNJS-3B AE36553G UNJS-3B H( I -8 AE36553H UNJS-3B Straight THREAD -10 AE36553J UNJS-3B AE37200E UNJS-3B AE37200G UNJS-3B AE37200H UNJS-3B i AE37200J UNJS-3B * A -4 AE37225E UNJS-3B D. H - - (4. -6 AE37225G UNJS-3B ~ Jj -8 AE37225H UNJS-3B lehread. -10 AE37225J UNJS-3B TFitting assembly part number does not include socket 3000/4000 psi Hose Assemblies - ArcSealO to ArcSeal Dash Assembly Fitting A Fitting B 0 B Sizes Base No. Part No. Part No. A B _,J L- - _ -4 thru -10 AC140 AE36553 AE36553 AS4574 A LS75-4 thru -10 AC141 AE36553 AE37200 AS4575 _ 0.- A 7-4 thru -10 AC142 AE36553 AE37225 AS4576 A L577-4 thru -10 AC143 AE37200 AE37200 AS4577 *um~h~me~h --- r- - A L -4 thru -10 AC144 AE37200 AE37225 AS4578, J AS thru -10 AC145 AE37225 AE37225 A S4579 I I Aerloquip 9

10 AE334 Hose 5000 psi Operating Pressure Hose Data Dash Size O.D. Tube Size 3/16 1/4 3/8 1/2 5/8 Hose I.D. (min.) Hose O.D. (max) Max. Operating Pressure (psi) Proof Pressure (psi) 10,000 10,000 10,000 10,000 10,000 Min. High Temp. Burst Pressure (psi) 17,000 17,000 17,000 17,000 17,000 Min. Room Temp. Burst Pressure (psi) 20,000 20,000 20,000 20,000 20,000 Minimum Bend Radius Nominal Weight per Inch (lbs.) Temperature Range: -65 F. to F. Construction: Extruded, conductive Teflon inner tube, with two (-3 through -6 sizes) or three (-8 and -10 sizes) layers of full-coverage Kevlars' reinforcement and a full-coverage black PBI / Kevlar outer braid. Industry Specifications: Meets the performance requirements of MIL-H for 5000 psi operation. 10

11 5000 psi ArcSealO Fitting Dimensions Hex Nom. Wt. Dash *Nipple Max. C Nom. Min. Thread Y (Ibs.) Size Assembly A Ref. D H T Ref. w/socket -3 AE31643B UNJS-3B AE31643E UNJS-3B T~-~---- m IIl-i -6 AE31643G UNJS-3B H(Il D ) L--3.P X -8 AE31643H UNJS-3B Straight THREAD T ' -10 AE31643J UNJS-3B C c -3 AE31644B UNJS-3B J(7.O.) D -6 AE31644G UNJS-3B t -4 AE31644E UNJS-3B AE31644H UNJS-3B b 450 THREAD "T' -10 AE31644J UNJS-3B W A 1~-3 AE31646B UNJS-3B AE31646E UNJS-3B H(l.D.) &---< 1 l l + -6 AE31646G UNJS-3B Li -8 AE31646H UNJS-3B HEX 'Y' C _. 90 THREAD 'T1' f 7-10 AE31646J UNJS-3B *Nipple assembly part number does not include socket 5000 psi Hose Assemblies - ArcSealsto ArcSealO Dash Assembly Nipple A Nipple B Socket Sizes Base No. Part No. Part No. Part No. A B -- J r ~- -3 thru -10 AC252 AE31643 AE31643 AE29050 MIL-H-85800/1 -, r- _ J L. _ -3 thru -10 AC253 AE31643 AE31644 AE29050 MIL-H-85800/2 * in--n r-- _J -3 thru -10 AC254 AE31643 AE31646 AE29050 Ml L-H-85800/3 -n r~- J L:X -3 thru -10 AC255 AE31644 AE31644 AE29050 MIL-H-85800/4 _._-~~~~n r -- L J l -3 thru -10 AC256 AE31644 AE31646 AE29050 MIL-H-85800/5 -, r -- _L_8J L5_0_/6-3 thru -10 AC257 AE31646 AE31646 AE29050 MIL-H-85800/6 _ weeuquip 1 1

12 Dow to Comple~te Hose Assemb5y Pairt Numbers The part numbers shown here represent standard configurations with materials, markings and cleaning requirements conforming to the related military or aerospace standards as they apply. If your requirements differ from these standards, the hose assemblies you order will be assigned new customer specific part numbers by Aeroquip. Base Part Number and Hose Size Code Silicone Firesleeve Use "-" if Sleeve is Not Required Length of Assembly in Inches Fraction of an Inch in Eighths Straight Fitting R-Step Down One Size S-Hose Size S _ E-Step Up One Size L 90' Fitting Lockwire Holes U-Two Lockwire Holes W-Three Lockwire Holes Leave Character Space Blank if Lockwire Holes are Not Required Example of Aeroquip Part Number ACI 29HA~O242SSU Anglo in dogrooc Example of Aeroquip Part Number AC139HA242U270 Base Part Number and Hose Size Code Silicone Firesleeve Mo. o /ure ano enuse "-" if Sleeve is _ counter-clockwise ~ > Not Required END th of Assembly in Inches 0 Fraction of an Inch in Eighths ^ On assemblies with an elbow fitting on Lockwire Holes each end, measure the orientation angle as shown above. Add the angle measurement U-Two Lockwire Holes as a suffix to the base part number. In all N-Three Lockwire Holes cases, the angle should be expressed in 3 Use '"- if Lockwire Holes are Not Required digits. For example, 90' should be written 090. It the angle desired is o', specify 000. Orientation Angle in 1 Increments The length for flareless hose assemblies can be measured to the end of the nipple or to the gage point, as referenced in NAS1760. When defining the part number length, use the length between the gage points. The "K" dimension shows the distance between the end of the nipple and the gage point (reference pages 4, 5 and 8). This part number format is consistent with the SAE AS part number format. HoseDashSize Letter Code B E G I H I J I K I M AEROQUIP CORPORATION Aerospace Marine Group 300 S. East Avenue Jackson, Ml Phone: Fax: Specifications subject to change without notice. Aeroquip products are protected by patents internationally. ATRINOVACompany 12 Litho in U.S.A.

Kevlar Reinforced High Pressure PTFE Hose Assemblies AE319, AE334, AE355

Kevlar Reinforced High Pressure PTFE Hose Assemblies AE319, AE334, AE355 eroquip evlar Reinforced High Pressure PTFE Hose ssemblies E319, E334, E355 Lightweight Integral brasion Resistance Qualified to Industry Standards ompatible with erospace Fluids vailable for 3000, 4000