KSR Magnetic Float Switches

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3 pprovals Contents TEX 94/9/EC PED 97/23/EC Germany Technischer Überwachungsverein Südwestdeutschland e.v. IEx Institut für Sicherheitstechnik GmbH Physikalisch Technische undesanstalt PT undesamt für Wehrtechnik und eschaffung Germanischer Lloyd Netherlands KEM France Laboratoire Central des Industries Electriques ureau Veritas Denmark DEMKO Norway Det Norske Veritas Russia Gosgortechnadzor OGS Oil & Gas Safety GOST Permission to use Pattern pproval/ex S Factory Mutual Research Corporation KSR Magnetic Float Switches Description 4 pplications 5 Compass, Product range 6 Type code 7 KSR Magnetic Float Switches Stainless steel SS 316 Ti 8/13 Stainless steel - adjustable 9/13 Stainless steel, II 1/2G EEx ia IIC T3-T6 II 2D T80 C IP6X 10/13 Stainless steel, II 2G EEx d IIC T6-T4 11/13 Food industry design 12 Stainless steel, una float 14/15 Magnetic mini float switches 16/17 ngular design, stainless steel 18 ngular design, PVC or Polypropylene 19 PVC, Polypropylene or PVDF Stainless steel, ECTFE-coated 24/25 Special flange design 26 Suspended float design 27 Sanitary design 30 KSR ypass Float Switches luminium or ronze 28 Stainless steel 29 Contact protection measures 31 Spherical floats 32 Cylindrical floats 33 Connection diagrams 34/35

4 KSR Magnetic Float Switches are used to control distinct levels of a liquid. They are based on the float principle with individual contacts for every level to be monitored. float with a built-in magnetic system actuates a small reed contact through the wall of the guide tube. Thus the switching operation is without direct contact to the liquid, free of wear and tear, and does not require any power supply. KSR Magnetic Float Switches are available with multiple switch points. Contact denomination always refers to rising level of the liquid: S - closing on rising level O - opening on rising level - change-over y using one float up to a maximum of 2 switch points the switching behaviour is bistable i.e. the switching state will remain the same even when the liquid moves further up or down. Contacts are volt-free. Technical advantages The simple operating principle is suitable for a wide variety of applications. Suitable for virtually all liquids. Measurement of liquid levels independent of physical or chemical changes of the liquid, e.g. foam, conductivity, dielectric constant, S.G., pressure, vacuum, temperature, vapour, condensation, bubbles, boiling effects. niversal signal processing PLC Initiator circuit (NMR) Signal amplifiers/protection relays 2-point controls S-Interface available, Ex/non-Ex. Multiple switch points in one unit (up to 8). High repeatability of set points. Long service life. Suitable for rough environments. Interface and product level measurement possible at -S.G. 50 kg / m 3. Simple installation and commissioning, maintenance-free. pplication limits: T = -196 C to C P = vacuum to 100 bar S.G. 400 kg/m 3 High availability of corrosion resistant materials for applications in all industries: Chemical, petrochemical, and pharmaceutical industry, liquid natural gas, off-shore, ship-building, power plants, manufacturing industry, water treatment, food and beverages. pplication specific designs available. Explosion-proof designs. Float switches are simple devices without certification according EN 50020/5.4. s such, they are allowed to be used in Ex-area Zone 1, on condition, that they work with a certified intrinsically safe circuit in protection class EEx ib or higher.

5 pplications PLC PLC KSR Magnetic Float Switches with multiple switch points ϑ PT100 ϑ PT100 Intrinsically safe Intrinsically safe KSR Magnetic Float Switches for high alarm (EEx i) Intrinsically safe relay e.g. KR 24 Ex Intrinsically safe relay e.g. KR 24 Ex Ex Safe Ex Safe Contact protection relay e.g. KR 230 Contact protection relay e.g. KR 24 KSR Magnetic Float Switches for 2-point control (min/max.)

6 Compass This page is intended to guide you through the product range of KSR KELER for Magnetic Float Switches. Please select connecting option and material and turn to the page referred to in the following table. Material Stainless steel Stainless steel PVC luminium SS 316 Ti SS 316 Ti PP ronze Process (1.4571) (1.4571) PVDF Thread Page Page SP 1 /8" 8/14 20/21/22 SP 3 /8" 9 adjustable SP 1 /2" 16 mini SP 1" 30 sanitary Thread Page Page Page SP 3 /4" 8/14 10/11 20/21/22 SP 1" 9 adjustable SP 1 /2" 16 mini SP 2" Flange Page Page Page DN...PN.. 8/14 10/11 20/21/22 9 adjustable 24 coated ngular Page Page design ypass- Page Page Float Switches 29 28

7 Type Code Code 1st key 2nd key 3rd key 1 Electrical connection Process connection Material process connection.../.../... - (none) - connection cable ER Mounting thread upwards (SP) V Stainless steel SS 316 Ti Terminal box luminium R Mounting thread downwards (SP) VE Stainless steel polished Terminal box Polypropylene ENPT Mounting thread upwards (NPT) VEC Stainless steel ECTFE-coated P Terminal box Polyester NPT Mounting thread downwards (NPT) VTF Stainless steel PTFE-lined VT Terminal box, with screw cap MR Dairy fitting acc. to DIN T Titanium Stainless steel SS 316 Ti F Flange (DIN, NSI, JIS ) H Hastelloy DF Terminal box, flameproof FC Clamp-connection acc. to DIN HC Hastelloy C luminium IS Sanitary nozzle (Ingoldstutzen) P PVC SC4 Coupler plug C F-4P PP Polypropylene SC5 Coupler plug C F-5P PF PVDF SC7 Coupler plug C F-7P M rass flange OD 74 mm SH Coupler plug Harting HN 7 D K Oval flange, Polyamide SQ Coupler plug QICKON max.4-pin 2 Size process connection.../.../ Mounting thread size in inches... Threaded connection size DN 50 - DN / Flange nominal size.../ Flange pressure rating... Flange face DIN DN 50 - DN 200 PN 6 - PN 100 Standard Form C optional E,,F,N NSI 2"- 8" Class Standard RF optional RTJ,FF,ST,SG JIS 2"(DN 50) - 8"(DN 200) 5 K- 63 K Standard RF optional RTJ,FF,ST,SG Clamp DN 25 - DN 100; 1"- 4" 3 Guide tube material Contact function Optional code adder.../.../... V Stainless steel SS 316 Ti S Closing HT.. High temperature +150 C C VE Stainless steel electropolished O Opening TT.. Low temperature -30 C C VEC Stainless steel ECTFE-coated Change over VTF Stainless steel PTFE-lined H Increased hysteresis H Hastelloy PT100 Temperature probe PT 100 (2-,3- or 4-core) HC Hastelloy C..TH.. Temperature switch... C - closing or opening P PVC R... Current limitation using resistor.. Ohm PP Polypropylene N acc. to NMR DIN EN PF PVDF W... ngular design (V,P,PP) 4 Guide tube length OD Guide tube L.../... L.../ length in mm... OD in mm 5 Float design see page 32/33.../....../ Material (code 3, 1st key)... Float OD in mm 6 Connection cable Cable material Optional adder.../....../ length in Meter - PVC grey SL Earth connection blue PVC blue SIL Silicone ÖL Ölflex Order example Connection Connection Guide tube material Guide tube Float Cable design / material size contact function length / OD length / material Code FV - 50/6/F - V S O - L950/12 - V Switch function on rising level Switch point L3 = 905 mm Chance over Switch point = 400 mm Opening Switch point = 190 mm Closing

8 Stainless steel SS 316 Ti (1.4571) Connection cable =... =... =... ERV-..."-V.-L.../..-V RV-..."-V.-L.../V FV-.../.../..-V.-L.../V Electrical connection Cable PVC grey, PVC blue, Terminal box luminium 64 x 58 x 34 mm, with 1 contact Silicone, Ölflex luminium 80 x 75 x 57 mm, 2 or more contacts Option Polypropylene, Polyester, Stainless steel Process connection Mounting thread upwards Mounting thread downwards Mounting flange DIN DN50-DN200, PN6-PN100 SP 3 /8" SP 1 /2" SP 1 1 /2" or SP 2" NSI 2"-8", Class Guide tube - OD 12 or 14 mm 18 mm 12 or 14 mm 18 mm 12 or 14 mm 18 mm Guide tube length max mm 6000 mm 3000 mm 6000 mm 3000 mm 6000 mm Float V44, V52, V62, V83 guide tube - OD 12 or 14 mm V80, V98, V105, V120 guide tube - OD 18 mm Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range PVC / Ölflex cable -10 C C -30 C C standard Silicone cable -30 C C High temperature Optional code (HT..) +150 C C see page 34 Low temperature Optional code (TT..) -30 C C Switch function optional closing S, opening O or change-over SPDT - on rising level Number of contacts PVC cable 6 x S or O or 4 x 6 x S or O or 4 x Silicone cable 3 x S or O or 2 x Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30 Ingress protection IP 65 Materials , , Titanium, Hastelloy and others available upon request

9 Stainless steel SS 316 Ti (1.4571) - adjustable to adjust loosen counter nut Connection cable WF 27 WF 27 WF SP 1 /2 =... =... =... to adjust loosen counter nut to adjust loosen counter nut RV- 1 /2"-V.-L.../12-V verst. RV-..."-V.-L.../12-V..-verst. FV-.../.../..-V.-L.../12-V..-verst. Electrical connection Cable PVC grey, PVC blue, Terminal box luminium 64 x 58 x 34 mm, with 1 contact Silicone, Ölflex luminium 80 x 75 x 57 mm, 2 or more contacts Option Polypropylene, Polyester, Stainless steel Process connection Mounting thread downwards Mounting thread downwards Mounting flange DIN DN50-DN200, PN6-PN100 SP 1 /2" SP 1 1 /2" or SP 2" NSI 2"-8", Class Guide tube - OD Guide tube length max. Float 12 mm 3000 mm V44, V52, V62, V83 Limit S.G. 85% see KSR Floats page 32/33 Limit S.G. 50% Nominal pressure 5 bar Temperature range PVC- / Ölflex cable -10 C C -30 C C Silicone cable -30 C C Switch function optional closing S, opening O or change-over SPDT - on rising level Number of contacts PVC cable 6 x S or O or 4 x 6 x S or O or 4 x Silicone cable 3 x S or O or 2 x Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30 Ingress protection IP 54 IP 65 Materials , , Titanium, Hastelloy and others available upon request

10 II 1G EEx ia IIC T3-T6 KEM 01 TEX 1053X II 2D T80 C IP6X Process Raised temperature terminal box X < 60 C 0 mm < 135 C 60 mm < 180 C 80 mm X =... X =... Electrical connection 60-RV..."-V.-L.../..-V..-Ex Terminal box luminium 80 x 75 x 57 mm, Option: Polyester, Stainless steel 60-FV.../..-V.-L.../..-V..-Ex Process connection Mounting thread downwards Mounting flange SP 1" - SP 2" DIN DN50 - DN150, PN6 - PN64 NSI 2"-6", Class Guide tube - OD 12 mm or 14 mm 18 mm 12 mm or 14 mm 18 mm Guide tube length max mm 6000 mm 3000 mm 6000 mm Float V44, V52, V62, V83 guide tube OD 12 mm and 14 mm V80, V98, V105, V120 guide tube OD 18 mm Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature class T3 T4 T5 T6 Process temperature max. 180 C 130 C 95 C 80 C mbient temperature at terminal box max. 60 C 60 C 60 C 60 C Switch function optional closing S or opening O or change-over SPDT - on rising level Number of contacts 6 x S or O or 4 x Switch rating only for use in certified intrinsically safe circuits with max 36 V, Imax 100 m Orientation vertical ± 30 Ingress protection IP 65 Options /PT 100 = Temperature probe /PT 1000 = Temperature probe /..TH. = Temperature switch... C - closing or opening /N = acc. to NMR DIN EN Materials , Titanium and Hastelloy upon request 10

11 CE II 2G EEx d IIC T6-T4 LCIE 03 TEX 6154 X Stainless steel SS 316 Ti (1.4571) NPT 1 /2" NPT 3 /4" NPT 1 /2" NPT 3 /4" =... =... L-DF-RV-...-V.-L.../ Electrical connection Terminal box luminium Option: Stainless steel L-DF-FV-.../.../..-V.-L.../ Process connection Mounting thread downwards Mounting flange SP 1 1 /2" - SP 2" DIN DN50 - DN200, PN6 - PN64 NSI 2"-8", Class Guide tube - OD 12 mm or 14 mm 18 mm 12 mm or 14 mm 18 mm Guide tube length max mm 6000 mm 3000 mm 6000 mm Float V44, V52, V62, V83 guide tube OD 12 mm and 14 mm V80, V98, V105, V120 guide tube OD 18 mm Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature class T4 T5 T6 Process temperature max. 120 C 95 C 80 C Switch function change-over SPDT - on rising level max. Number of contacts 4 x Switch rating change-over SPDT 230 V C, 40V; V DC, 20 W; 0.5 Orientation vertical ± 30 Ingress protection IP 65 11

12 Food industry design - Stainless steel SS 316 L =... Dairy fitting acc. to DIN =... Clamp connection acc. to DIN MRV-...-VE.-L.../..-VE.. Electrical connection Terminal box luminium 64 x 58 x 34 mm, with 1 contact luminium 80 x 75 x 57 mm, 2 or more contacts Option Polypropylene, Polyester, Stainless steel FCV-...-VE.-L.../..-VE.. Process connection Dairy fitting acc. to DIN Clamp-connection acc. to DIN DN50 - DN150 DN25 DN100 or 1" - 4" Guide tube - OD Guide tube length max. 12 mm, 14 mm or 18 mm 3000 mm guide tube OD 12 mm and 14 mm, 6000 mm guide tube OD 18 mm Float V44, V52, V62, V83 guide tube OD 12 mm and 14 mm V80, V98, V105, V120 guide tube OD 18 mm Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range standard -30 C C High temperature (HT..) +150 C C see page 31 Switch function optional closing S, opening O or change-over SPDT - on rising level Number of contacts 6 x S or O or 4 x Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30 Ingress protection IP 65 Distance between contacts 2 contacts 2 contacts Float type min. min. 1 float 2 floats mm mm mm mm mm mm VE or VE or VE or VE or VE VE VE VE Connection diagrams page 32-33

13 Schwimmer V Schwimmer Schwimmer V V KSR Magnetic Float Switches Switchpoint dimensions Page 8/9/10 1 contact 2 contacts 3 contacts =... =... =... =... =... =... =... =... =... =... L3 =... L3 = L3... =... =... =... =... =... =... =... =... =... =... =... =... =... =... =... 4 contacts 5 contacts 6 contacts L3 =... L4 =... L4 =... L3 =... L4 = L4... =... L3 = L3... =... L4 =... L3 =... L4 = L4... =... L3 = L3... =... L5 =... L5 = L5... =... L4 =... L3 =... L6 =... L5 =... L6 = L6... =... L5 = L5... =... L4 = L4... =... L3 = L3... =... Distance between contacts Float type 2 contacts 2 contacts min. min. 1 float 2 floats mm mm mm mm mm mm V or V or V or V or V V V V Connection diagrams page 34/35 13

14 Stainless steel SS 316 Ti (1.4571) - una float Connection cable 12 =... SP 3 /8 WF 22 =... =... ERV- 3 /8"-V.-L.../ RV-..."-V.-L.../..-.. FV-.../.../..-V.-L.../..-.. Electrical connection Cable PVC grey, PVC blue, Terminal box luminium, Polypropylene, Polyester, Stainless steel Silicone, Ölflex Process connection Mounting thread upwards Mounting thread downwards Mounting flange SP 3 /8" SP 1", SP 1 1 /2" or SP 2" DIN DN40-DN100, PN6-PN40 NSI 1 1 /2"- 4", Class Guide tube - OD Guide tube length max. Float 12 mm 3000 mm 30, 40 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range -10 C C Switch function optional closing S, opening O or change-over SPDT - on rising level Number of contacts PVC cable 6 x S or O or 4 x 6 x S or O or 4 x Silicone cable 3 x S or O or 2 x Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30 Ingress protection IP 65 14

15 Switchpoint dimensions Page 14 1 contact 2 contacts 3 contacts L3 =... 4 contacts 5 contacts 6 contacts L3 =... L4 =... L5 =... L4 =... L3 =... L5 =... L6 =... L4 =... L3 =... Distance between contacts Float type 2 contacts 2 contacts min. min. 1 float 2 floats mm mm mm mm mm mm Connection diagrams page Connection diagrams page 34/35 15

16 Stainless steel SS 316 Ti (1.4571) Terminal box Coupler plug SC4 Coupler plug SC5 Coupler plug SC7 Connection cable 12 SP 1 /8 WF 14 =... =... =... =... ERV- 1 /8"-V.-L.../ ERV- 1 /8"-V.-L.../8-PP ERV- 1 /8"- V.-L.../8-V29/ Electrical connection Cable PVC grey, PVC blue, Silicone, Ölflex Optional Terminal box luminium 64 x 58 x 34 mm Coupler plug SC4 C F-4P Coupler plug SC5 C F-5P Coupler plug SC7 C F-7P Process connection Mounting thread upwards SP 1 /8" Option Mounting thread downwards SP 3 /4" or SP 1" Guide tube - OD Guide tube length max. 8 mm 500 mm Float una Polypropylene Stainless steel 23, 25 PP27 V29/0,15 or V29/0,2 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range -10 C C -10 C C -10 C C Switch function optional closing S, opening O or change-over SPDT - on rising level Number of contacts 3 x S or O or 1 x Switch rating closing 250V C; 10V; V DC; 5W; 0.25 opening 250V C; 10V; V DC; 5W; 0.25 change-over 28V C; 6V; V DC; 3W; 0.3 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30 Ingress protection IP 54 with optional terminal box or connecting plug IP 65 16

17 = = = = = = = = = KSR Magnetic Float Switches Switchpoint dimensions Page 16 =... =... Float type.. Float type PP27 Float type V29/.. Connection diagrams 1 contact 1 contact 1 contact Colour coding to IEC contacts 2 contacts 2 contacts =... N N K K N 1 switchpoint 1 switchpoint 2 switchpoints L3 =... L3 =... 3 contacts 3 contacts 3 contacts PVC cable L3 =... L3 =... L3 =... L3 =... L3 =... L3 =... L3 =... L3 =... L3 =... L3 =... Distance between contacts Float type 2 contacts min. min. 2 floats mm mm mm mm mm PP V V29/ V29/ PK L3 =... N K N 3 switchpoints Silicone cable 3 switchpoints L3 L3 17

18 KSR Magnetic Float Switch ngular design - Stainless steel SS 316 Ti (1.4571) SP WF ERV- 3 /8"-W..V.-L.../12-V Electrical connection Cable PVC grey, PVC blue, Silicone, Ölflex Option Terminal box Process connection Mounting thread SP 3 /8" Option Mounting thread SP 1 1 /2" or SP 2" Mounting flange acc. to DIN or NSI Guide tube - OD Guide tube length max. Float 12 mm 3000 mm V44, V52, V62, V83 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range PVC and Ölflex cable -10 C C, Silicone cable -30 C C Switch function optional closing S, opening O or change-over SPDT - on rising level Number of contacts PVC cable 6 x S or O or 4 x, Silicone cable 3 x S or O or 2 x Switch rating closing 230V C; 100V; 1 230V DC: 50W; 0.5 opening 230V C; 100V; 1 230V DC: 50W; 0.5 change-over 230V C; 40V; 1 230V DC: 20W; 0.5 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30 Ingress protection IP 65 Distance between contacts Float W 2 contacts 2 contacts type mm mm min. mm min. mm min. mm 1 float mm 2 floats mm V or V or V or V or Connection diagrams page 34/35 18

19 ngular design - PVC or Polypropylene W=... W=... SP 3 /8 WF 22 SP 3 /8 WF 22 WF 22 =... =... ERP- 3 /8"-W..P.-L.../12-P Electrical connection Cable PVC grey, PVC blue, Silicone, Ölflex Process connection Mounting thread SP 3 /8" Guide tube - OD Guide tube length max. 12 mm 1000 mm Float P44 PP44 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range 0 C C -10 C C Switch function optional closing S, opening O or change-over SPDT - on rising level Number of contacts 4 x S or O or 3 x Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 Orientation vertical ± 30 Ingress protection IP 54 ERPP- 3 /8"-W..PP.-L.../12-PP Distance between contacts W 2 contacts 2 contacts Float type min. min. min. 1 float 2 floats mm mm mm mm mm mm mm P PP Connection diagrams page 34/35 19

20 PVC, Polypropylene, PVDF Connection cable 12 =... SP 3 /8 WF 22 =... =... PVC ERP- 3 /8"-P.-L.../12-P RP-..."-P.-L.../12-P44 FP-.../10-P.-L.../12-P44 Polypropylene ERPP- 3 /8"-PP.-L.../12-PP RPP-..."-PP.-L.../12-PP44 FPP-.../10-PP.-L.../12-PP44 PVDF ERPF- 3 /8"-PF.-L.../12-PF RPF-..."-PF.-L.../12-PF44 FPF-.../10-PF.-L.../12-PF44 Electrical connection Cable PVC grey, PVC blue Terminal box Polypropylene 80 x 82 x 55 mm Ölflex Process connection Mounting thread upwards Mounting thread downwards Mounting flange SP 3 /8" SP 1 1 /2" or SP 2" DIN DN50 DN100 PN10 Form NSI 2" - 4", Class 150 FF Guide tube - OD 12 mm Guide tube length max. 500 mm Float PVC P44 Polypropylene PP44 PVDF PF44 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range PVC 0 C C Polypropylene -10 C C PVDF -10 C C Switch function optional closing S, opening O or change-over SPDT - on rising level Number of contacts 4 x S or O (PP max.3) or 3 x (PP max.2) Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 Orientation vertical ± 30 Ingress protection IP 54 IP 65 20

21 PVC, Polypropylene, PVDF Connection cable M20 x 1,5 M20 x 1,5 = SP 1/2 WF 27 =... =... PVC ERP- 1 /2"-P.-L.../16-P PRP-2"-P.-L.../16-P55 PFP-.../10-P.-L.../16-P55 Polypropylene ERPP- 1 /2"-PP.-L.../16-PP PRPP-2"-PP.-L.../16-PP55 PFPP-.../10-PP.-L.../16-PP55 PVDF ERPF- 1 /2"-PF.-L.../16-PF PRPF-2"-PF.-L.../16-PF55 PFPF-.../10-PF.-L.../16-PF55 Electrical connection Cable PVC grey, PVC blue Terminal box Polyester 80 x 75 x 55 mm Ölflex Process connection Mounting thread upwards Mounting thread downwards Mounting flange SP 1 /2" SP 2" DIN DN65 DN125 PN10 Form NSI 2 1 /2" - 4", Class 150 FF Guide tube - OD 16 mm, reinforced with metal insert Guide tube length max mm Float PVC P55 Polypropylene PP55 PVDF PF55 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range PVC 0 C C Polypropylene -10 C C PVDF -10 C C Switch function optional closing S, opening O or change-over SPDT - on rising level Number of contacts 6 x S or O or 4 x Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 Orientation vertical ± 30 Ingress protection IP 65 21

22 PVC, Polypropylene, PVDF Connection cable 24 SP 1 =... WF 32 =... =... PVC ERP-1 " -P.-L.../20-P PRP-2 " -P.-L.../20-P.. PFP-.../10-P.-L.../20-P.. Polypropylene ERPP-1 " -PP.-L.../20-PP PRPP-2 " -PP.-L.../20-PP.. PFPP-.../10-PP.-L.../20-PP.. PVDF ERPF-1 " -PF.-L.../20-PF PRPF-2 " -PF.-L.../20-PF.. PFPF-.../10-PF.-L.../20-PF.. Electrical connection Cable PVC grey, PVC blue, Terminal box Polyester 80 x 75 x 55 mm Ölflex Process connection Mounting thread upwards Mounting thread downwards Mounting flange SP 1" SP 2" DIN DN65 DN125 PN10 Form NSI 2 1 /2" - 5", Class 150 FF Guide tube - OD Guide tube length 20 mm, reinforced with metal insert max.5000 mm Float PVC P55/26 or P80 Polypropylene 55/26 or PP80 PVDF 55/26 or PF80 Limit S.G. 85% Limit S.G. 50%see KSR Floats page 32/33 Nominal pressure Temperature range PVC 0 C C Polypropylene -10 C C PVDF -10 C C Switch function optional closing S, opening O or change-over SPDT - on rising level Number of contacts 6 x S or O or 4 x Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 Orientation vertical ± 30 Ingress protection IP 65 22

23 Switchpoint dimensions Page 20/21/22 1 contact 2 contacts 3 contacts L3 =... 4 contacts 5 contacts 6 contacts L3 =... L4 =... L5 =... L4 =... L3 =... L5 =... L6 =... L4 =... L3 =... Distance between contacts Float type 2 contacts 2 contacts min. min. 1 float 2 floats mm mm mm mm mm mm P44 PP PF P55 PP55 PF P55/26 PP55/26 PF55/ P80 PP80 PF Connection diagrams page 34/35 23

24 Stainless steel SS 316 Ti (1.4571), ECTFE-coated Option: anti-static =... FVEC-.../.../..-VEC.-L.../12-VEC.. Electrical connection Terminal box luminium 64 x 58 x 34 mm, with 1 contact luminium 80 x 75 x 57 mm, 2 or more contacts Option Polypropylene, Polyester, Stainless steel FVEC-.../.../..-VEC.-L.../18-VEC.. Process connection Mounting flange DIN DN50 - DN200, PN6 PN40, NSI 2" - 8", Class Guide tube - OD 12 mm 18 mm Guide tube length max mm 4000 mm Float VEC45, VEC53, VEC63, VEC84 VEC81, VEC99, VEC106, VEC121 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range depending on liquid Switch function optional closing S, opening O or change-over SPDT - on rising level Number of contacts 3 x S or O or 2 x 6 x S or O or 4 x Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30 Ingress protection IP 65 24

25 Schwimmer E-CTFE KSR Magnetic Float Switches Switchpoint dimensions Page 24 1 contact 2 contacts 3 contacts Impulse contact L3 =... L3 =... Impulse contact Impulse contact 4 contacts 5 contacts 6 contacts L4 L4 = L =... L Impulse contact Impulse contact Impulse contact L5 L5 = L =... L4... L3 =... L Impulse contact Impulse contact Impulse contact Impulse contact L5 =... L6 =... L4 =... L3 =... Impulse contact Impulse contact Impulse contact Impulse contact Impulse contact Float type Distance between contacts min. min. 2 contacts mm mm mm mm mm VEC VEC VEC VEC VEC VEC VEC VEC Connection diagrams page 34/35 25

26 Special flange design - Stainless steel SS 316 Ti (1.4571) 51 K 45 =... 5 OD12 OD ,5 45 =... 5 OD12 OD44 5, SC4FP-V.-L.../12-40 SC..FM-V..-L.../12-V44 Electrical connection Coupler plug C F-4P Coupler plug C F-5P C F-7P Process connection Oval flange, Polyamide rass flange Guide tube - OD Guide tube length max. 12 mm 3000 mm Float 40 V44 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range 0 C C -10 C C Switch function optional closing S, opening O or change-over SPDT - on rising level Number of contacts 2 x S or O or 1 x 3 x S or O or 2 x Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 Orientation vertical ± 30 Ingress protection IP 65 Connection diagrams page 34/35 26

27 KSR Suspended Float Switches Stainless steel SS 316 Ti (1.4571) - una float Compression fitting SP 1 1 /2 or SP 2" Connection cable Heat-shrink sleeve Spacer OD 44 mm Spacer OD 44 mm OD12 OD 40 HV Öl Electrical connection Cable 3 m Ölflex Process connection Compression fitting PG 9, Option: mounting thread SP 1 /2" or SP 2" Polypropylene Guide tube - OD 12 mm Guide tube length 130 mm Float 40 Option: V44 Nominal pressure atmospheric Temperature range -10 C C Switch function optional closing S, opening O or change-over SPDT - on rising level Number of contacts 1 Switch rating 48V C; 20V; V DC, 10W; 0.2 Orientation vertical Ingress protection IP 68 Connection diagrams page 34/35 27

28 KSR ypass Float Switches Chamber luminium or ronze 27, , ,5 ~ Terminal box Chamber Drain plug SP 1 /4 R Chamber luminium lmg5 ronze Rg5 Nominal pressure (Chamber) max. 1 bar max. 6 bar Process connection Distance centre-to-centre Electrical connection Compression fitting GE10-LR, Carbon steel, Zinc coated 55 mm Terminal box, luminium 64 x 58 x 34 mm Guide tube - OD 12 mm Stainless steel SS 316 Ti (1.4571) Float V44 Limit S.G. 85% see KSR Floats page 32/33 Limit S.G. 50% Temperature range Switch function -30 C C 1 change-over SPDT () Switch rating 230V C, 40V, 1 230V DC, 20W, 0.5 Orientation vertical ± 30 Ingress protection IP 65 28

29 KSR ypass Float Switches Chamber Stainless steel SS 316 Ti (1.4571) 27,5 M = (95) = OD 60,3 Terminal box Chamber Welding stubs S... Drain plug SP 1 /2 60 M= (102) =... Terminal box Chamber Welding stubs S OD 60,3 Drain plug SP 1 /2 -V M... Chamber Stainless steel SS 316 Ti (1.4571) Options process connection -V M...-TR Pressure Equipment Directive 97/23/EC Nominal pressure (Chamber) 0.9 bar 16 bar with process flange PN16 40 bar with process flange PN40 Process connection S... = welding stubs OD F.../.../... = flanges acc. to DIN or NSI GM.. = threaded stubs, female GN.. = threaded stubs, male Distance centre-to-centre M = 80 mm mm Electrical connection Terminal box luminium 64 x 58 x 34 mm, with 1 contact luminium 80 x 75 x 57 mm, 2 or more contacts Guide tube - OD 12 mm or 14 mm Float V44 V52 Limit S.G. 85% see KSR Floats page 32/33 Limit S.G. 50% Temperature range standard -30 C C High temperature (HT..) +150 C C see page 31 Switch function Number of contacts optional closing S, opening O or change-over SPDT - on rising level 6 x S or O or 4 x depending on distance centre-to-centre M... Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 Orientation vertical ± 30 Ingress protection IP 65 - V M Process connection Flange connection F / / Male thread GN Female thread GM Switch function 29

30 Sanitary design - Stainless steel SS 316 L ERV-3/8 Connection cable =... WF 15 SP 3 /8 =... =... L3=... =... Impulse contact =... Impulse contact Impulse contact ERV- 3 /8"-V.-L.../17-V80/3/ Electrical connection Cable PVC grey, PVC blue, Silicone, Ölflex Option Terminal box Process connection Mounting thread upwards SP 3 /8" Option Mounting flange acc. to DIN or NSI Dairy fitting acc. to DIN Clamp connection acc. to DIN Sanitary nozzle (Ingoldstutzen) Guide tube - OD 17,2 mm Stainless steel SS 316 L (1.4435) or ground and polished Guide tube length max mm Float V80/3/... Stainless steel SS 316 L (1.4435) or ground and polished Limit S.G. 85% 715 kg/m 3 Limit S.G. 50% 1220 kg/m 3 Nominal pressure Temperature range Switch function Number of contacts 25 bar PVC and Ölflex cable -10 C C, Silicone cable -30 C C optional closing S, opening O or change-over SPDT - on rising level PVC cable 6 x S or O or 4 x, Silicone cable 3 x S or O or 2 x Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 Orientation vertical ± 30 Ingress protection IP 65 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Distance between contacts Float type min. min. 2 contacts mm mm mm mm mm V80/ , Connection diagrams page 34/35 30

31 Contact protection measures To ensure reliable operation and highest possible service life, we recommend using one of the following circuits. S1 Inductive load C S1 Current measurement with oscilloscope C R E V C R C RC-modules acc. to table Example: C = 0.33µF/24V DC 24 V DC R M Inductive load DC S V DC Shunt diode e. g. 1N4007 I () without current limitation with current limitation not allowed allowed t ( s) Current limitation with capacitive load e.g. PLC and cables >50m + 24 V DC S1 R S Current limitation with electronic timers V C S1 R S C 1 SPS C 1 Zeitrelais R s =22 Ohm (47 Ohm with 10 V contacts) C 1 =internal capacitance R s =220 Ohm (230 V C) C 1 =internal capacitance Protective RC-modules Please use RC-modules according to the table below. Rating of the switches and supply voltage will determine the type to be used. For reed contacts 10-40V Capacitance Resistance Voltage Type 0.33 µf 100 Ohm 24V C 3/ µf 220 Ohm 48V C 3/ µf 470 Ohm 115V C 3/ µf 1500 Ohm 230V C 3/230 For reed contacts V Capacitance Resistance Voltage Type 0.33 µf 47 Ohm 24V C 3/ µf 100 Ohm 48V C 3/ µf 470 Ohm 115V C 3/ µf 1000 Ohm 230V C 3/ I Others types might lead to destruction or lower service life of the reed contacts. d d = OD16 mm - OD25 mm I = 26 mm - 58 mm Remarks for high and low temperature design Contact function optional closing (S) or opening (O) on rising level max. number of contacts 2, 1 float per contact, distance - according float size Switching capacity closing or opening 48V C; 20V; V DC; 10W;

32 Spherical floats OD C D D = Limit S.G. at 85% immersed float E E = Nominal S.G. at 50% immersed float OD Material Type C Max.operating Max.operating Weight Volume Limit S.G. Nominal S.G. Code 6 pressure temperature (D) 85% (E) 50% mm mm mm bar C g cm 3 kg/m 3 kg/m 3 Stainless steel SS 316 Ti V29/ (1.4571) V29/ V V V V V V V Titanium Grade 2 (3.7035) T T T52/0, T52/0, T T T T T T Stainless steel SS 316 Ti VEC dep. on liquid (1.4571) ECTFE-coated VEC dep. on liquid VEC dep. on liquid VEC dep. on liquid VEC dep. on liquid VEC dep. on liquid VEC dep. on liquid

33 Cylindrical floats OD C D D = Limit S.G. at 85% immersed float E E = Nominal S.G. at 50% immersed float OD Material Type C Max.operating Max.operating Weight Volume Limit S.G. Nominal S.G. Code 6 pressure temperature (D) 85% (E) 50% mm mm mm bar C g cm 3 kg/m 3 kg/m 3 Stainless steel SS 316 Ti V (1.4571) V Titanium Grade 2 (3.7035) T una / PVC P P P55/ P55/ P Polypropylene PP PP PP PP PP55/ PP PVDF PF PF PF55/ PF Stainless steel SS 316 Ti VEC dep. on liquid (1.4571) ECTFE-coated 33

34 Connection diagrams Colour coding to IEC 757 PVC cable Silicone cable Terminal box max. temperature 90 C max. temperature 150 C max. temperature 260 C opening change-over opening change-over opening change-over or closing or closing or closing 1 switchpoint 1 switchpoint 1 switchpoint 1 switchpoint 1 switchpoint 1 switchpoint N N K N N K 1 N 2 1 N 2 K 3 2 switchpoints K K N YE GN N 2 switchpoints 2 switchpoints K K N YE GN N 2 switchpoints 2 switchpoints K 1 K 2 N switchpoints YE 1 GN 2 N 3 3 switchpoints GN N YE PK L3 PK 3 switchpoints /RD RD WH 3 switchpoints N WH YE GN L3 RD RD WH 3 switchpoints N 1 WH 2 YE 3 GN 4 5 L3 RD 6 4 RD 5 WH 6 3 switchpoints WH 1 K 2 OG 3 4 switchpoints YE GN 4 switchpoints YE 4 GN 5 RD WH GN N YE PK L3 L4 N PK L3 4 switchpoints /RD K RD 1 WH 2 GN 3 N 4 YE 5 6 PK 7 8 L3 L4 N 6 7 PK 8 L3 9 4 switchpoints WH 1 K 2 5 switchpoints K VT RD WH GN L3 N YE L4 PK L5 VT /RD RD WH YE GN N PK L3 L4 5 switchpoints RD 1 WH 2 GN 3 N 4 YE 5 L3 6 PK 7 L4 8 VT 9 L5 CLER 10 OG 3 YE 4 GN 5 N 6 7 PK 8 9 RD 10 VT 11 CLER 12 L3 L4 6 switchpoints 6 switchpoints 34 /RD /RD K VT RD WH GN N YE PK L3 L4 L5 L6 RD 1 WH 2 GN 3 N 4 YE 5 6 PK 7 8 VT 9 CLER 10 K 11 OG 12 L3 L4 L5 L6

35 Connection diagrams Colour coding to IEC 757 Coupler plug SC4 Coupler plug SC.. Coupler plug SH opening change-over SPDT opening change-over SPDT opening change-over SPDT or closing or closing or closing 5P and 7P 5P and 7P 1 switchpoint 1 switchpoint 1 switchpoint 1 switchpoint 1 switchpoint 1 switchpoint P and 7P switchpoints 2 switchpoints 7P 2 switchpoints P 3 switchpoints L switchpoints switchpoints L switchpoints KSR Magnetic Float Switches with temperature switches PVC or PVC cable Silicone cable or PVC or PVC cable Terminal box Silicone cable or Terminal box Silicone cable or Terminal box Terminal box 1 Levelcontact 1 Temp switch 1 Levelcontact 2 Temp switches 1 Levelcontact 2 Temp switches 1 Levelcontact 1 Temp switch 1 Levelcontact 2 Temp switches 1 Levelcontact 2 Temp switches K 1 GN N 1 1 /RD WH 1 K 2 N WH 2 RD 2 RD K 2 N 3 YE YE 3 WH 3 WH OG C GN 4 55 C N 4 YE PK 5 GN 75 C GN 5 GN 4 RD 6 75 C 55 C N 5 6 PK 75 C PK 7 55 C 75 C Coupler plug SC4 Coupler plug SC.. or SH Coupler plug SC.. or SH 1 Levelcontact 1 Temp switch 1 Levelcontact 1 Temp switch 1 Levelcontact 1 Temp switch

36 07/ WR / ST Printed in Germany Subject to technical alterations