Variable area flowmeter H 250
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- Lenard Phelps
- 5 years ago
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1 KROHNE 10/99 D 11 H E GR Variable area flowmeter Variable area flowmeters Vortex flowmeters Flow controllers Electromagnetic flowmeters Ultrasonic flowmeters Mass flowmeters Level measuring instruments Communications technology Engineering systems & solutions
2 ... process flow measurement can t be easier or more adaptable one all-metal flowmeter two indicator sections: M9 and M7 three electrical options: ESK, ESK-Z, K four material options for the measuring section: stainless steel, Hastelloy, ceramics, PTFE Description The flowmeter for liquids and gases is an all-metal flowmeter which operates on the float principle. Depending on the flowrate, the float will assume a certain vertical position in the tube. The float position is transmitted by a magnetic coupling system to the scale. The flowmeter is designed for installation in a vertical pipe run with flow from bottom to top. The rugged construction of the variable-area flowmeter makes it particularly suitable for difficult application and environmental conditions. The flowmeter can be equipped with either the M9 or the M7 indicator. In the M9 indicator, the rotational movement of the follower magnet system is transmitted to the indicator without being linearized and the flowrate value is indicated directly on the scale. In the M7 indicator, the rotational movement of the follower magnet system is mechanically linerarized via a cam plate and the flowrate is indicated on the scale. Special features Measuring section Resistant to extreme chemical, mechanical and thermal loads Measuring section of rugged all-metal construction All components replaceable Tapered measuring tube All weld seams accessible for X-ray examination Bunched bar magnets in the float ensure interference-free data transmission Float damper made of aluminium oxide (Al 2 O 3 ), can also be retrofitted Heating jacket available for the measuring section / ceramic Suitable for most acids and alkalis Excellent long-term stability All wetted parts made of ceramics (Al 2 O 3 ) or PTFE M9 indicator Direct flow indication Indirectly mounted indicator (HT version) for use in conjunction with high process temperatures Electrical signal output (ESK II) with HART Communication (can be retrofitted) One or two limit switches (K) adjustable on the scale (can be retrofitted) Flow totalizer ESK-Z in conjunction with the ESK II current output (can be retrofitted) Multipole ring magnet with eddy-current brake M7 indicator Linear flow rate indicator Electrical signal output (ESK) Pneumatic signal output (can be retrofitted) One or two limit switches (K) adjustable on the scale (can be retrofitted) ESK electrical current output Float position sensed by magnetic sensors Non-interacting and hysteresis-free conversion of the flow value into a scaled current output (4-20 ma) Linearization of the current output via electronic memory module 2
3 Modular, all-metal flowmeter for liquid and gas measurement in all sectors of industry A module rack in the M9 indicator accommodates all electrical components and also the scale plate. The modules of the ESK II, ESK-Z, K1 or K2 electrical options and the scale plate are simply plugged into the module rack. The modules can be replaced or retrofitted without interrupting the process. Should process temperatures exceed the max. allowable temperatures for the standard version, the indicator can be subsequently fitted with an adapter to suit the new operating conditions. The flowmeter can be initially equipped or retrofitted with magnetic filters and/or a float damper. Various materials and different liners are available for the measuring section. Measuring section Scale ESK II electrical signal output Limit switch unit Housing cover ESK-Z flow totalizer Module rack 1 Housing cover 2 Scale 3 ESK-Z flow totalizer 5 Limit switch unit 7 Measuring section Electromagnetic compatibility (EMC) The variable-area flowmeter Type: /M9/ESK II Type: /M7/ESK conforms with the requirements of Directive 89/336/EEC and the following European Standards: EN EN and also the requirements of the NAMUR Recommendation NE 21/05/93. Ex version The variable-area flowmeter with M9 and M7 indicators is certified for use in hazardous areas by the Physikalisch-Technische Bundesanstalt in versions EEx ia IIC T6 T3 and EEx ib IIC T6 T3. /M9: PTB No.: Ex-97.D.2171 /M7: PTB No.: Ex-94.C.2003 X 3
4 Responsibility as to suitability and intended use of our instruments rests solely with the purchaser. Technical data Instrument type Measuring range (100% values), select measuring range from flow table Water 20 C, (68 F) Air bar abs. (14.7 psia), 20 C (68 F) 25 to l/h (0.11 to US GPM) 0.7 to 600 m 3 /h (0.43 to SCFM) Turn-down ratio 10 : 1 Accuracy class to VDI/VDE Code 3513, Sh. 2 /RR, /Hastelloy C4 1.6 /Ceramic 2.5 Measuring tube /RR, /Hastelloy C4 /Ceramic Scale graduation Float shapes /RR, Hastelloy C4 Liquids Gases /Ceramic Liquids, gases metal tube with tapered measuring section measuring tube with orifice plate flow units CIV, DIV (damping possible) TIV, DIV, DIV T (damping possible) type E, tapered The test pressure is 1.3 times the specified operating pressure. The max. allowable operating pressure for the flanges is dependent on the process temperature and is specified in the relevant standards. For 150 lb and 300 lb ANSI flanges: see ASME/ANSI B Standard, and for DIN flanges: see DIN 2401 Part 12. Meter sizes with flange connections DN 15 to DN 100 and 1 /2" to 4" only /RR, /Hastelloy C4 with heating jacket for the food industry to DIN DN 15 to DN 100 and 1 /2" to 4" (max. DN 80/3 for Ex units) DN 15, DN 25/PN 40 ( 1 /2", 1 /580 psig) DN 50, DN 80, DN 100/PN 25, (2, 3, 4 /363 psig) Connections Flanges to DIN 2501 DN 15, DN 25, DN 50/PN 40; DN 80, DN 100/PN 16 Flanges to ANSI B /2" to 4"/Class 150 lbs / RF or Class 300 lbs/rf only /RR, Hastelloy C4 Flanges for heating jacket DN 15, DN 25/PN 40, ( 1 /2", 1"/Class 150 lbs/rf) Tube for heating jacket Ermeto 12 In the food industry to DIN 11851, DN 15, DN 25/PN 40 ( 1 /2", 1 /580 psig) DN 50, DN 80, DN 100/PN 25, (2, 3, 4 /363 psig) Special versions Information on higher pressure ratings and other versions available on request Overall height with flanged connection (excl. gaskets) with connections for the food industry 250 mm (9.84 ) (as of 3 overall height 300 mm) 300 mm (11.81 ) (/RR only) Protection category to EN / IEC 529 IP 65, equivalent to NEMA 12 and 13 Max. process temperature (Tp) without options ESK, ESK-Z, K, KD, P /RR, /Hastelloy C4 Ambient temperature (Ta) 120 C ( 248 F) /Ceramic (ceramic float) Ambient temperature (Ta) 120 C ( 248 F) /Ceramic (PTFE float) Ambient temperature (Ta) 70 C ( 158 F) Max. ambient temperature (Ta) with options ESK, ESK-Z, K, KD, P 80 C to C ( 112 F to F) (other temperatures on request) 80 C to C ( 112 F to F) 80 C to + 70 C ( 112 F to F) 25 C to + 80 C ( 20 C to + 60 C for Ex units) [( 13 F to F) ( 4 F to F for Ex units)] (dependent on process temperature) 4
5 Responsibility as to suitability and intended use of our instruments rests solely with the purchaser. Technical data Max. process temperature (Tp) with options ESK, ESK-Z, K, KD, P /RR, /Hastelloy C4 /Ceramic (PTFE float) /Ceramic (ceramic float) 300 C (572 F), see Table 70 C (158 F) 250 C (482 F), see Table Meter size Version Application range Flanges to... Non-hazardous area without heating with heating Ta < 40 C (< 104 F) Ta < 60 C (< 140 F) DIN ANSI DIN ANSI Tp in Tp in DN mm inches DN mm inches C F C F DN 15/25 1 /2, 1 DN 15 1/2 M9/ESK (150) 356 (302) M9/HT/ESK (235) 572 (455) M9/ESK-Z M9/HT/ESK-Z M9/K (150) 392 (302) M9/HT/K (235) 572 (455) M9/KD M9/HT/KD (235) 563 M7/ESK 200 (180) 392 (356) 165 (110) 329 (230) M7/K 200 (180) 392 (356) 200 (110) 392 (230) M7/KD M7/P DN 50 2 DN 25 1 M9/ESK (125) 329 (257) M9/HT/ESK (170) 572 (338) M9/ESK-Z M9/HT/ESK-Z M9/K (125) 392 (257) M9/HT/K (170) 572 (338) M9/KD M9/HT/KD (170) 383 (338) M7/ESK 190 (150) 374 (302) 145 (100) 293 (212) M7/K 200 (150) 392 (302) 200 (100) 392 (212) M7/KD M7/P DN 80/100 3, 4 DN 50 2, 3 M9/ESK (105) 302 (221) DN 80 M9/HT/ESK (145) 482 (293) M9/ESK-Z M9/HT/ESK-Z M9/K (105) 392 (221) M9/HT/K (145) 572 (293) M9/KD (105) 230 (221) M9/HT/KD (145) 320 (293) M7/ESK 180 (145) 356 (293) 135 (90) 275 (194) M7/K 200 (145) 392 (293) 175 (90) 347 (194) M7/KD M7/P HT = High-temperature version Figures in ( ): above specified product temperature, only allowed if a min. 100 C (212 F) heat-resistant cable is used Options ESK, ESK-Z, K, KD, P: see indication and long-distance data transmission Instrument versions Version Materials Measuring tube Flanges Float Internals Standard Seal strips orifice plate / RR stainless steel stainless steel stainless steel stainless steel (316 L)* (316 L)* solid (316 L)* (316 L)* / Hastelloy C4 Hastelloy C4 (2.4610) Hastelloy C4 (2.4610) Hastelloy C4 (2.4610) Hastelloy C4 (2.4610) / Ceramic stainless steel stainless steel Al 2 O 3 or PTFE Al 2 O 3 Al 2 O (316 L)* (316 L)* (PTFE) ** with PTFE liner PTFE (PTFE-TFM) ** (PTFE-TFM liner) ** * On request, also available in stainless steel or materials marked **. 5
6 Responsibility as to suitability and intended use of our instruments rests solely with the purchaser. Indication and long-distance data transmission Limit switches One or two limit switches can be built into the indicators Contact Indicator Max. number SC 3,5-N0-Y (2-wire) M 9 2 SJ 3,5-E2 (3-wire) M 9 2 SC 2-N0 (2-wire) M 7 2 SJ 3,5-E2 (3-wire) M 7 2 Limit switches in 2-wire circuitry are connected in conformity with DIN (NAMUR), limit switches in 3-wire circuitry have a DC voltage connection of 10 to 30 V DC. The switching point is visible on the scale. An disconnect switching amplifier is required for operation of one limit switch in 2-wire circuitry. Isolation switching amplifier Power supply Channel Order No. KHA6-SR2-Ex1.W 230 V AC KHA5-SR2-Ex1.W 110 V AC KHD2-SR2-Ex1.W 24 V DC KHA6-SR2-Ex2.W 230 V AC KHA5-SR2-Ex2.W 110 V AC KHD2-SR2-Ex2.W 24 V DC Limit switches in 3-wire circuitry (with integrated preamplifier) can be connected direct to a PLC system. Limit switches SC 2-N0/SC 3,5-N0-Y/SJ 3,5-E2 SC 2-N0/SC 3,5-N0-Y SJ 3,5-E2 Rated voltage 8 V DC 10 to 30 V DC Power consumption/output active area clear 3 ma 0.3 V active area obscured 1 ma UB 3 V Ambient temperature at limit switch 25 C to C 25 to + 70 C ( 13 F to F) ( 13 F to F) Continuous current 100 ma (SJ 3,5-E2 only) No-load power consumption 15 ma (SJ 3,5-E2 only) Protection category (EN 60529/IEC 529) IP 67, equivalent to NEMA 6 Electromagnetic compatibility (EMC) to EN , EN Electrical characteristics to DIN (NAMUR) Only relevant for use in hazardous areas! Only for connection to intrinsically safe circuits with the following peak values: No-load voltage U o 15.5 V Short-circuit voltage I K 52 ma Output P 169 mw Self-inductance (Li) 150 µh Self-capacitance (Ci) 150 nf Individual approval PTB-No. Ex-95.D.2195X Limit switch SJ 3,5-E2 not for hazardous-duty application Contact mode of operation An alarm is initiated when the contact vane dips into the sensor (active area is obscured). M7 indicator SC 2-N0 / SC 3,5-N0-Y SJ 3,5-E2 For contacts SC 3,5 N0-Y and SJ 3,5-E2, an alarm can, on request, be initiated when the contact vane emerges from the sensor (active area is clear). K1 K2 DC brown black blue K1 BN BK DC brown black blue K2 DC M9 indicator Contact K MIN K MAX Colour of plug black grey Labelling SC 3,5-N0-Y (standard) + + SJ 3,5-E2 + DC + DC K 1 = 1 Limit switch Terminal 1 blue / Terminal 2 brown + K 2 = 2 Limit switches Terminal 3 blue / Terminal 4 brown + BU 6
7 Responsibility as to suitability and intended use of our instruments rests solely with the purchaser. Electrical signal output ESK Electrical signal output ESK for the M7 indicator and ESK II for the M9 indicator can be built into the indicator sections. This supplies a load-independent current of 4 to 20 ma in two-wire connection that is proportional to the instantaneous flowrate. With an intrinsically safe feed unit, the transmitter may also be used in hazardous areas. Conversion of the ESK II to other products or measuring ranges can be carried out by using a HART communicator. Connection diagrams 12 (18*) 30VDC 0(250) 800 Ohm * HART Rext. 4mA 20mA Technical Data ESK (M7) ESK II (M9) Power supply 12.7 to 30V DC 12 (18**) to 30V DC Current consumption 4 to ma 4 to 20.4 ma for 0% to 110% for 0 to 102.5% of measured value of measured value Namur drop-out signal > 20.8 ma Repeatability < 0.1% of < 0.1% of full-scale range * full-scale range Linearity error < 0.1% * < 0.1% Power effect < 0.1% * < 0.1% Load resistance dependence < 0.1% * < 0.1% Temperature influence < 10 µa / K < 5 µa / K Max. load resistance/load impedance 0 to 800 ohms 0 (250**) to 800 ohms Individual approval PTB No. Ex-94.D.2067 PTB No. Ex-97.D.2091 ** Without considering the resolution steps ** With HART Communication, these values are minimum and must be adhered to. 2-wire circuit R ext. [kω] = (power supply [V] 12,7V [12,0 for ESK II]/20 ma) Ambient temperature ESK 25 C to + 80 C ( 13 F to F) Temperature in storage 40 C to + 85 C ( 40 F to F) Protection category (EN / IEC 529) IP 20 Only relevant for hazardous areas Only for connection to intrinsically safe circuits with the following peak values: No-load voltage U o 30 V Short-circuit current I K 100 ma Output P 1 W Effective inner self-capacitance < 20 nf Effective inner self-inductance negligible Flow totalizer ESK-Z The ESK-Z totalizer in conjunction with the ESK electrical current output can be installed in the indicator section M9. A 6-digit LED display indicates the total flow value and is switch-selectable to the current % flow value. Data save: counts are saved in the event of a power failure. Power supply. 16 to 30 V DC, powered by 3-wire circuit. (Suitable for non-hazardous areas). Connection diagram ESK with ESK-Z in 2-wire configuration, 4 to 20 ma U s = V Flow totalizer ESK-Z Pneumatic signal output A WT 80 pneumatic converter with VR 80 amplifier may be built into the indicator housing of the /M7 flowmeter to allow long-distance data transmission. Measuring range: 0 to 100%. Technical data Inlet air pressure Air consumption (normal) Max. air capacity Output Linearity error ± 0.5% Hysteresis 0.25% Sensitivity 0.1% Ambient temperature at WT 80 Temperature effect Inlet pressure dependence Load characteristic (at 0.6 bar) Connections 1.4 bar ± 0.1 bar (20.3 psig ± 1.45 psig) 480 l/h or 2.1 SCFM 1800 l/h or 7.9 SCFM 0.2 to 1.0 bar (7.9 to 14.5 psig) 25 C to +70 C ( 13 F to +158 F) 0.03%/ C (0.054%/ F) 0.2%/0.1 bar (0.14%/1 psig) 1.2% at 300 l/h (1.3 SCFM) 3% at 600 l/h (2.6 SCFM) 1 /8 NPT Technical data Power supply 16 to 30 V DC Current consumption 4 to 21.6 ma for 0% to 110% of the measured value Wattage max. 2 Watt Ambient temperature 25 C to + 65 C ( 13 F to F) Display error < 1% of displayed integrated value, max. one display unit 7
8 Responsibility as to suitability and intended use of our instruments rests solely with the purchaser. To order, the type designation of the instrument is extended by the following symbols: Version Designation SC 2-N0, SC 3,5-N0-Y (2-wire configuration) K1 (1 contact), K2 (2 contacts) SJ 3,5-E2 (3-wire configuration) KD1 (1 contact), KD2 (2 contacts) Electrical signal output ESK Flowrate totalizer ESK-Z Pneumatic signal output P For example: /RR/M9/K2 Available versions (x) K1/K2 ESK ESK-Z P K1/K2+ESK K1/K2+ESK-Z K1/K2+P KD1/KD2 KD1/KD2+ESK KD1/KD2+ESK-Z KD1/KD2+P /M9 X X X X X /M7 X X X X X In certain cases, these equipment options can be retrofitted by the user. High-temperature version For high process temperatures up to 300 C (572 F), the M9 indicator can be fitted with the HT extension. The indicator is then 80 mm (3.15 ) away from the measuring tube. Magnetic filter Should the fluid contain ferromagnetic particles, a magnetic filter must be installed upstream of the flowmeter. The filter contains bar magnets in helical arrangement for optimum efficiency at minimal pressure losses. All magnets are coated with PTFE as protection against corrosion. Two types are available: Damping device (also available as retrofit kit) Plunger (Al 2 O 3 ) Damping tube Float Type F Flange adapter, for all meter sizes overall length 100 mm (3.94 ) material (316 Ti) and others For unstable flows or low operating (inlet) pressures, particularly with gaseous products, the measuring section can be fitted with a float damping device. Type FS Adapter without flange for all meter sizes, overall length 50 mm (1.97 ) material (316 Ti) and others This device is self-locating, and its working parts are made of high-tech ceramics to ensure a long service life. 8
9 Flow table Float shape Water CIV, DIV Air TIV, DIV 100% flow values, turn-down rate 10 : 1 /RR, /Hastelloy C4 Reference conditions Water flows at 20 C or 68 F Air flows in m 3 /h converted to 0 C and bar abs. when the meter is operated at 20 C and bar abs. Air flows in SCFM converted to 60 F and 14.7 psia when the meter is operated at 68 F and 14.7 psia. Meter size Cone No. Water Air max. pressure loss DIN ANSI CIV DIV TIV* DIV CIV TIV DIV DN mm inches l/h US GPM l/h US GPM m 3 /h SCFM m 3 /h SCFM mbar psig mbar psig mbar psig 15 1 /2 K K K K K K K K K K K K ** K ** 1.49** 50 2 K K K K K K K * Not for instruments fitted with heating device ** 300 mbar (4.35 psig) with damper (gas service) with float shape DIV T 9
10 /Ceramic Meter size Float Float material Water Air max. pressure loss DIN ANSI PTFE Ceramics Ceramics PTFE Ceramics DN mm inches No. l/h US GPM l/h US GPM m3/h SCFM mbar psig mbar psig 15 1 /2 E E E E E E E E E E E E E E E E E E * Not for instruments fitted with heating device ** 300 mbar (4.35 psig) with damper (gas service) with float shape DIV T Damper recommended: for TIV floats with an operating (inlet) pressure of 0.3 bar ( 4.35 psig) [DN 15, DN 25 (1/2, 1 )] 0,2 bar ( 2.90 psig) [DN 50 (2 )], and generally when DIV floats are used for gas service. The specified pressure losses apply to water and air at max. flowrate. Conversion to other process liquids or operating data (pressure, temperature, density, viscosity) can be made using the calculation method specified in VDE / VDI Code
11 Dimensions and weights Flange connections for the measuring tube DIN 2501 (= BS 4504) DN 15, DN 25, DN 50/PN 40, DN 80, DN 100/PN 16 ANSI B /2 or 4 / Class 150 lbs/rf or Class 300 lbs/rf Connections for the heating jacket Flanges to DIN 2501 (= BS 4504) DN 15, DN 25/PN 40 Flanges to ANSI B /2, 1 / Class 150 lbs/rf Pipe for Ermeto 12 Nominal size to Dimensions in mm and (inches) Approx. weight** with heating* DN 15 DIN ANSI L Heating DN mm PN inches lbs M9 M7 L1 dia. d kg lbs kg lbs /2 150/ (4.21) 178 (7.01) 100 (3.94) 20 (0.79) / (4.69) 189 (7.44) 106 (4.17) 32 (1.26) / (5.20) 203 (7.99) 120 (4.72) 65 (2.56) / (5.83) 219 (8.62) 160 (6.30) 89 (3.50) / (6.22) 235 (9.25) 150 (5.91) 114 (4.49) * DN 25 plus 0.75 kg, Ermeto 12 minus 0.9 kg ** Weight of instruments with DIN flanges with flange connections /M9 /M7 181 (7.13 ) (DN15, DN25)/123.5 (DN50 to DN100) 4.35 ( 1 /2, 1 ) / 4.86 (2 to 4 ) L 144 (5.67 ) L 166 (6.53 ) 138 (5.43 ) 250 (9.84 ) M16 x (9.84 ) 137 (5.39 ) 69.5 (2.74 ) (3.96 ) 20 dia. d 13 (0.51 ) dia. d (0.79 ) Measuring section with heating device /M9 L 1 /M7 L 1 High-temperature version /M9/HT L + 80 mm (L ) 166 (6.53 ) 150 (5.91 ) M (5.91 ) 137 (5.39 ) 69.5 (2.74 ) (3.96 ) dia. d dia. d 11
12 Dimensions and weights with sanitary screw connection to DIN Nominal size Max. allowable Dimensions in mm and (inches) Approx. weight for flow operating pressure Length, overall in DN mm inches bar psig M9 M7 kg lbs 15 1 / (4.21) 178 (7.01) (4.69) 189 (7.44) (5.20) 203 (7.99) (5.83) 219 (8.62) (6.22) 235 (9.25) (Overall height as of 3 / 300 lbs: 300 mm /M9 181 (7.12 ) (DN15, DN25)/123.5 (DN50 to DN100) 4.35 ( 1 /2, 1 ) / 4.86 (2 to 4 ) L 138 (5.43 ) 300 (11.81 ) M16 x1.5 /M7 144 (5.67 ) L 166 (6.53 ) 300 (11.81 ) 137 (5.39 ) 13 (0.51 ) 20 (0.79 ) dia. d 69.5 (2.74 ) (3.96 ) 12
13 Dimensions and weights /Ceramic Nominal size to Dimensions in mm and (inches) Approx. weight DIN 2501 ANSI B 16.5 L DIN 2501 ANSI B 16.5 M9 M7 150 lbs 300 lbs DN mm PN inches lbs kg lbs kg lbs kg lbs /2 150/ (4.35) 178 (7.01) / (4.72) 187 (7.36) / (5.43) 202 (7.99) / (5.83) 216 (8.50) / (6.46) 222 (8.74) (Overall height as of 3 / 300 lbs: 300 mm /M9 181 (7.13 ) (DN 15, DN 25) / (DN 50 to DN 100) 4.35 ( 1/2, 1 ), 4.86 (2 to 4 ) L 138 (5.43 ) 250 (9.84 ) 68 (2.67 ) 13 (0.51 ) /M7 144 (5.67 ) 165 (6.50 ) 137 (5.39 ) 250 (9.84 ) 69.5 (2.74 ) (3.96 ) 20 (0.79 ) dia. d L 13
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