CP18 CP24 CP30 CP40 Cold Planer

Transcription

1 CP8 CP CP0 CP0 Cold Planer MANUAL Operation Maintenance Service Parts Warranty Serial number Date released for shipment PUBLICATION DATE: 0/0/ RoadHog, Inc

2 INTRODUCTION Thank you for your investment in Roadhog Inc. We are confident that you will find that your is the easiest to operate, safest, most durable, and most efficient attachment on the market. Your Roadhog Inc is equipped with high performance, heavy duty components. To ensure that these components operate properly and effectively, this manual must be followed. If any question regarding the operation or performance of this attachment exists, contact your Roadhog Inc dealer at once. This manual contains safety instructions, guidelines for efficient operation, troubleshooting tips, and service maintenance procedures. When applicable, the terms right and left are referenced from a sitting position and facing forward in the loader. Throughout this manual, information is provided in boxes and highlighted by the word IMPORTANT. This information should be read carefully. If complied with, it will improve the operating efficiency of the unit and provide directives that will minimize costly breakdowns and extend the life of the machine. This warning symbol appears throughout this manual and indicates that a safety hazard may exist if the information given is not properly followed. When the warning signal is encountered in the manual or on the unit, Be Alert! Your personal safety is involved! For more copies of this manual or the necessary safety decals, contact your Roadhog Inc dealer.

3 TABLE OF CONTENTS Page SAFETY DECALS. SAFETY PRECATUTIONS..5 MANDATORY SAFETY SHUTDOWN PROCEUDRE 5 SAFETY.. SETUP.7 OPERATION..8 MAINTENANCE SERVICE.. 0- CHASSIS GROUP PARTS DRAWING ATTACH GROUP PARTS DRAWING DRIVETRAIN/DRUM GROUP PARTS DRAWING DECAL GROUP PARTS DRAWING HYDRAULIC GROUP (5 LINE) PARTS DRAWING HYDRAULIC GROUP ( LINE) PARTS DRAWING HYDRAULIC VALVE PARTS DRAWINGS HYDRAULIC SCHEMATICS ELECTRICAL SCHEMATICS SPECIFICATIONS WARRANTY....5 WARRANTY CLAIM FORM... NEW MACHINE DELIVERY REPORT.7 OWNER INFORMATION CARD 8

4 SAFETY DECALS The safety decals existing on the attachment should be clearly readable and always followed. The location and description of the decals is shown in the parts diagram. The FLYING OBJECTS decal warns the operator the operator and bystanders to stay away during operation. The READ MANUAL decal warns the operator to read this manual before operating the attachment. The INJECTION HAZARD decal warns the operator and bystanders to stay away during operation. The ROTATING CUTTER decal warns the operator and bystanders to stay away during operation. The CRUSHING HAZARD decal warns the operator and bystanders to stay away during operation.

5 SAFETY PRECAUTIONS ACCIDENTS ARE PREVENTABLE WITH YOUR HELP Understand and comply with applicable laws and regulations. Call local utilities before you dig Know the location of underground gas, water and electrical lines. Inspect area for holes, drop-offs, or unstable ground. Know the weight limitations of operating surfaces and clearances. Remember: Safe operation begins with the operator. WARNING BEFORE OPERATING THIS EQUIPMENT, THE FOLLOWING SAFETY INFORMATION SHOULD BE READ AND UNDERSTOOD. IN ADDITION, EACH INDIVIDUAL WORKING WITH THE EQUIPMENT SHOULD BE FAMILIAR WITH THE SAFETY PRECAUTIONS Exercise extreme caution when hitching and removing the attachment, operating with other workers present, and servicing the unit. Roadhog Inc makes operator safety a priority when designing machinery. Exposed moving parts are guarded whenever possible for safety. However, not all moving parts can be shielded in order to ensure proper operation. This operator s manual and safety decals on the machine provide important safety information when observed closely If safety decals become difficult to read, replace them immediately. (see Safety Decals ). MANDATORY SAFETY SHUTDOWN PROCEDURE BEFORE cleaning, adjusting, lubricating, or servicing this unit, ALWAYS follow the MANDATORY SAFETY SHUTDOWN PROCEDURE:. Move the skid steer loader propulsion control levers to the neutral position.. Shut off the attachment by shutting off the auxiliary and high flow hydraulic output.. Lower the loader lift arms completely roll the attachment forward so it is securely resting on firm ground or the shop floor.. Engage the loader park brake. 5. Move the loader throttle to the slow idle position, shut the engine off, and remove the ignition key.. Keep the key with you at all times when working on the unit so no one can start the engine without your knowledge. WARNING FAILURE TO FOLLOW THE PROCEDURES BEFORE CLEANING, ADJUSTING, LUBRICATING, OR SERVICING THIS UNIT COULD LEAD TO SERIOUS INJURY OR DEATH. 5

6 SAFETY A careful operator is the best protection against accidents. Most accidents involving operators of industrial equipment are caused by failure to observe basic safety precautions. Know the equipment and worksite before you operate. Familiarize yourself with the safety precautions listed below. WARNING THE FOLLOWING PRECAUTIONS MUST BE OBSERVED FOR THE SAFETY OF THE OPERATOR AND/OR SERVICE PERSONNEL.. Read and observe all safety information and decals on the skid steer loader and attachment BEFORE operating the unit!. Refer to the SAFETY section of your skid loaders operator s manual and observe all safety recommendations set forth in the manual.. When loading, keep attachment as low to ramps & trailer as possible.. Always lower the loader arms fully before leaving the skid steer seat. WARNING 5. BE SURE to raise the attachment totally off the ground BEFORE sideshifting.. CAREFULLY inspect ALL hydraulic hoses and connections on a routine basis; Always use a piece of cardboard when searching for leaks. 7. BE SURE to exercise the above MAN- DATORY SAFETY SHUTDOWN procedure, BEFORE proceeding with any work on the attachment. WARNING NEVER USE YOUR HANDS AS ESCAPING FLUID UNDER PRESSURE CAN PENETRATE THE SKIN CAUSING SERIOUS INJURY. IF HYDRAULIC FLUID DOES PENETRATE THE SKIN, SEEKIMMEDIATE MEDICAL ATTENTION BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY OR GANGRENE MAY RESULT. WARNING NEVER ALLOW HANDS OR FEET NEAR ANY WORKING PART OF THE ATTACHMENT UNLESS THE MANDATORY SAFETY SHUTDOWN PROCEDURE HAS BEEN COMPLETED. NEVER CRAWL UNDER RAISED LOADER ARMS.

7 SETUP WARNING READ THIS ENTIRE MANUAL AS WELL AS THE DECALS ON THE ATTACHMENT BEFORE ATTEMPT- ING ANY MAINTENANCE, SERVICE OR SETUP OF THE UNIT. Although the Roadhog Inc is supplied fully assembled, some simple checks should be performed before operation begins. Safety Decals The safety decals existing on the attachment should be clearly readable and always followed. The location and description of the decals is shown in the exploded diagram. Copies of the decals are shown in Safety Decals section. Lubrication All attachment joint grease fittings should be greased until grease flows out of the joint.. Hydraulic Couplers The cold planer has been shipped without the or 5 required hydraulic quick couplers. Obtain correct brand and size and install them on the hoses. On a line ( single circuit ) road saw, the pressure in port on the diverter valve is marked LP for motor pressure. Return flow to the loader is marked LR for motor return. The small hose is for drive motor case drain and is plumbed directly to the skidsteer case drain coupler. On a 5 line ( dual circuit ) cold planer, the loader pressure hose should be plumbed into the MP ( motor pressure ) port on the recirculation block. The return to loader should be plumbed into the MR ( motor return ) port. The casedrain hose should be connected directly to the casedrain coupler on the skidsteer. Do not operate without connecting this hose. 7 Hoses / Fittings Hydraulic fittings are used to connect all attachment hoses. All fittings should be tight and free of hydraulic leaks. Hoses must be free of crimps or cuts that might result in leakage. Check your attachment before operation to make sure all hose routings are kinkfree and allow for maximum movement of all extend, lift/lower, and/or swing motion required during normal operation. Wire Harness The wiring harness to the electro hydraulic valve block ( if so equipped) should be routed to prevent catching or pinching when sideshifting, tilting or lowering the drum fully into the cut. Drum Assembly For proper operation, picks must be installed in every holder on the drum.

8 OPERATION The cold planer is a hydraulically powered attachment intended for cutting asphalt or concrete surfaces. The performance of the attachment can vary greatly depending upon how it is used and operated. Therefore, the recommended operating procedures contained within this manual should be followed at all times for maximum productivity. Prior to operating the attachment, read this entire manual. Follow all safety guidelines in this manual and safety decals on the unit. Make sure that all guards, shields, and decals are in place and in good condition prior to operation. See page 0 for minimum flow requirements for each model. IMPORTANT Insufficient hydraulic power will result in poor performance. Check auxiliary high flow per factory specifications Attaching to Loader To attach the unit to the loader, start the loader engine and rotate the coupler out. Pull both coupler levers up to the vertical position. Move the machine forward and pick up the attachment. Rotate the attachment back and push both coupler levers completely down. Make sure the two wedges are completely down and engaged. Be sure pins and latch handles are secure before operating boom and bucket. Always refer to operating instructions in the skidsteer manual. In attaching the unit to the skid steer, ensure that all hydraulic hoses are coupled securely to the quick couplers. Three hoses are to be connected. Motor pressure, motor return, motor case drain. IMPORTANT All hoses should be free of kinks, cuts, or abrasions for safe operation. Do not operate if any hose are worn or damaged. To Operate. Enter skid steer and fasten seat belt.. Make sure the area is clear of bystanders and other workers.. Start the skid steer and engage the high flow hydraulic circuit at idle.. Run the engine to full throttle. Adjust the planers tilt, depth and sideshift as needed using the manual or electrohydraulic controls according to how the planer is optioned. On a line planer, the high flow circuit must be engaged to operate these adjustments. On a 5 line planer, use the standard flow auxiliary circuit to activate these functions. 5. Fully lower the loader arms and then roll out the bucket function until the planer is level with the pavement.. Move the throttle to the full rpm postion. and keep it there during the milling operations. Begin the operation by setting the depth cylinders to zero depth at the depth gauge. Lower the drum into the cut to the desired depth. Move forward at a speed that will allow the drum to efficiently without stalling. NOTE. Milling speed will depend on tooth condition, age and density of the material, aggregate size and ambient temperature. 8

9 MAINTENANCE Proper maintenance of the attachment will result in longer life and the more productive and cost effective operation. There are two basic categories of maintenance required, pick/holder replacement and component lubrication. For proper operation, the picks should be checked each four () hours and lubricated daily to ensure that they can freely rotate in their holders. WARNING B E F O R E P E R F O R M I N G AN Y MAINTENANCE ON THE UNIT, PERFORM THE M AND ATORY SAFETY SHUTDOWN PROCEDURE. Pick/Holder Replacement As regular use takes place, normal wear of the carbide picks will occur with the outer most picks wearing first. The pick tool included with the cold planer should be use to remove the picks from the cast holders. In the event the pick tool is not available, any hardened punch or tool allowing access to the bottom of the IMPORTANT Welder must be grounded directly to drum during pick holder replacement or SEVERE BEARING DAMAGE WILL RESULT. A length of pipe with a / to inch inside diameter can be placed over the pick to protect it from a direct hit. Striking a small piece of wood placed on the pick to absorb the shock will prevent damage. WARNING NEVER DRIVE THE PICK BY STRIK- ING DIRECTLY ON THE END OF THE PICK AS THIS CAN CAUSE THE PICK TO CHIP AND CAUSE INJURY OR CREATE SMALL STRESS FRAC- TURES IN THE PICK RESULT- ING IN PREMATURE WEAR. WARNING ALWAYS WEAR SAFETY GLASSES WHEN PERFORMING THIS OPERA- TION. HARDENED TOOLS AND PICKS CAN SHATTER CAUSING INJURY. The factory installed carbide pick chosen for use is a general purpose pick as the cold planer is designed for both asphalt and concrete applications. Picks designed for extended periods of concrete cutting are available from the factory or your dealer. To prevent the picks from seizing in the holders, the picks should be sprayed with a lubricate at the end of each day. This will break down the asphalt build up in the holders and prevent premature wear by allowing the picks to rotate in the holders. Excess lubricant should be caught in a collection pan and properly disposed of. If the pick remains in the holder beyond its intended replacement point, it reduces the cutting performance and will not protect the holder. Inspect the cutting drum every hour of operation. Check the picks and holders for wear. If the picks are worn enough to indicate slight holder wear, replace the picks. 9

10 SERVICE WARNING BEFORE SERVICING THIS UNIT, THE MANDATORY SAFETY SHUTDOWN PROCEDURE MUST BE COMPLETED. SEE SAFETY SECTION. Lubrication Lubricate the deadshaft bearing at least once a week.. The planetary gearbox contains synthetic EP90 gear oil and should be half full during operation. The planetary gear oil should be drained and replaced each year. For pick maintenance, consult the maintenance section on page 9. WARNING EXERCISE EXTREME CAUTION DURING THIS OPERTION TO PREVENT TIPPING OF THE UNIT. Drum Removal. Perform mandatory shutdown procedure with the cold planer adjusted to the maximum depth. Ensure that planer drum is sitting on a stable surface and is chalked to prevent movement.. Disconnect motor tubes.. Remove bolts and wear skids from each side of the depth skid weldment.. Remove (8) motor/planetary can to chassis bolts. Remove () deadshaft bearing to chassis bolts. 5. Lift cold planer off of drum using a hoist or the skid steer loader arms.. Reverse steps for reassembly. Bolt torques are given in the parts breakdown pages. WARNING IF THE DRUM DOES NOT REMAIN ON THE FLOOR, LOWER THE PLANER, SHUT THE ENGINE OFF, REMOVE THE IGNITION KEY AND REVIEW STEPS THRU 5. DO NOT ATTEMPT TO DISLODGE THE DRUM WHILE THE PLANER FRAME IS IN THE RAISED POSITION. NEVER PLACE HANDS OR ANY PART OF YOUR BODY IN, AROUND, OR UNDER THE DRUM, AS IT MAY FALL CAUSING SERIOUS INJURY. 0

11 WARNING COMPONANTS ARE EXTREMEMLY HEAVY AND CAN CAUSE SERIOUS INJURY IF PROPER LIFTING TECH- NIQUES ARE NOT USED. Planetary Gearbox and Drive Motor Removal. Remove the drum from the planer chassis.. Remove () deadshaft nuts from the right side of the drum and remove the deadshaft weldment.. Remove (9) planetary stud nuts from the right side of the drum.. Remove Planetary can/planetary assembly from left side of drum. 5. Remove Case drain tube and motor fittings.. Remove () planetary to planetary can bolts and remove planetary can from planetary. 7. Remove () motor bolts and remove motor.

12 CHASSIS GROUP PCP8HD PCP PCP0 CP0 Cold Planer TORQUE TO 50 LB-FT TORQUE TO 50 LB-FT 7 TORQUE TO 75 LB-FT

13 CHASSIS GROUP PCP8HD PCP PCP0 CP0 Cold Planer PCP8HD PCP PCP0 PCP0 ITEM QTY. PART NO. PART NO. PART NO. PART NO. DESCRIPTION see PCP8 see PCP8 see PCP8 PIN WELDMENT see PCP8 see PCP8 see PCP8 PIN WELDMENT see PCP8 see PCP8 see PCP8 WHEEL WELDMENT see PCP8 see PCP8 see PCP8 CYLINDER MOUNT WELDMENT see PCP8 see PCP8 see PCP8 BEARING, DU.5 PIN X.5 WIDTH 0-07 see PCP8 see PCP8 see PCP8 CYLINDER, TILT see PCP8 see PCP8 see PCP8 BUSHING, SHROUD BOLT see PCP8 see PCP8 see PCP8 WELDMENT-DEPTH CYLINDER see PCP8 see PCP8 see PCP8 WELDMENT-DEPTH CYLINDER see PCP8 see PCP8 see PCP8 PLATE, DEPTH see PCP8 see PCP8 see PCP8 PLATE, DEPTH INDICATOR see PCP8 see PCP8 see PCP8 WEAR SKID WELDMENT CHASSIS WELDMENT DEPTH SKID WELDMENT CHASSIS SHROUD WELDMENT PLATE, WATERKIT COVER PLATE, BELTING RETAINER see PCP8 see PCP8 see PCP8 LATCH ASSEMBLY, RUBBER DRAW BELTING, RUBBER 0 HB05L000A see PCP8 see PCP8 see PCP8 BOLT, /-0 X PLATED HB08L0075A see PCP8 see PCP8 see PCP8 BOLT, /8- X 0.75 PLATED HB08L050A see PCP8 see PCP8 see PCP8 BOLT, /8- X.50 PLATED HB050L075A see PCP8 see PCP8 see PCP8 BOLT, /- x.75 PLATED HB0L050A see PCP8 see PCP8 see PCP8 BOLT, 5/8- X.50 PLATED 5 HB0L05A see PCP8 see PCP8 see PCP8 BOLT, 5/8- X.5 PLATED 8 HMSN0L088A see PCP8 see PCP8 see PCP8 SCREW, N0 X 0.88 MACHINE 7 8 HMSNN0A see PCP8 see PCP8 see PCP8 NUT, NO. MACHINE SCREW 8 HN05A see PCP8 see PCP8 see PCP8 NUT, /-0 PLATED 9 HN08A see PCP8 see PCP8 see PCP8 NUT, /8- PLATED 0 HN0A see PCP8 see PCP8 see PCP8 NUT, 5/8- PLATED 7 HRRE5A see PCP8 see PCP8 see PCP8 RETAINING RING-EXTERNAL.5" DIA. 8 HW05NA see PCP8 see PCP8 see PCP8 WASHER, / NARROW PLATED 0 HW08NA see PCP8 see PCP8 see PCP8 WASHER, /8 NARROW PLATED HW050WA see PCP8 see PCP8 see PCP8 WASHER, / WIDE PLATED 5 HW0NA see PCP8 see PCP8 see PCP8 WASHER, 5/8 NARROW PLATED HWN0A see PCP8 see PCP8 see PCP8 WASHER NO. NARROW PLATED 7 8 HWN0LW see PCP8 see PCP8 see PCP8 LOCK WASHER, NO. PLATED

14 ATTACH GROUP PCP8HD PCP PCP0 CP0 Cold Planer

15 ATTACH GROUP PCP8HD PCP PCP0 CP0 Cold Planer PCP8HD PCP PCP0 PCP0 ITEM QTY. PART NO. PART NO. PART NO. PART NO. DESCRIPTION 0-05 see PCP8 see PCP8 see PCP8 PLATE, SIDESHIFT SPACER 0-05 see PCP8 see PCP8 see PCP8 PLATE, SIDESHIFT RETAINER 0-05 see PCP8 see PCP8 see PCP8 PLATE, PIVOT SPACER see PCP8 see PCP8 see PCP8 PLATE, PIVOT SPACER see PCP8 see PCP8 see PCP8 PLATE, STEP see PCP8 see PCP8 see PCP8 PLATE, SIDESHIFT SPACER (PLASTIC) see PCP8 see PCP8 see PCP8 PLATE, PIVOT SPACER see PCP8 see PCP8 see PCP8 CYLINDER, SIDESHIFT see PCP8 see PCP8 see PCP8 PIN, SIDESHIFT/LF JACK see PCP8 see PCP8 see PCP8 PLATE, CYLINDER BRACKET WELDMENT, SIDESHIFT 0- see PCP8 see PCP8 see PCP8 WELDMENT, ATTACH 0- see PCP8 see PCP8 see PCP8 WELDMENT, SIDESHIFT ROD units before / see PCP8 see PCP8 see PCP8 WELDMENT, SIDESHIFT ROD.5 units after /07 HB050L05A see PCP8 see PCP8 see PCP8 BOLT, /- x.5 PLATED 5 HB050L075A see PCP8 see PCP8 see PCP8 BOLT, /- x.75 PLATED 8 HB0L000A see PCP8 see PCP8 see PCP8 BOLT, 5/8- X.00 PLATED 7 HB0L05A see PCP8 see PCP8 see PCP8 BOLT, 5/8- X.5 PLATED 8 HN050A see PCP8 see PCP8 see PCP8 NUT, /- PLATED 9 8 HN0A see PCP8 see PCP8 see PCP8 NUT, 5/8- PLATED 0 HN0F see PCP8 see PCP8 see PCP8 NUT, 5/8- PLATED NYLOCK HRRE5A see PCP8 see PCP8 see PCP8 RETAINING RING-EXTERNAL.5" DIA. HW050NA see PCP8 see PCP8 see PCP8 WASHER, / NARROW PLATED 8 HW0NA see PCP8 see PCP8 see PCP8 WASHER, 5/8 NARROW PLATED HZ00 see PCP8 see PCP8 see PCP8 ZERK, /-8 STRAIGHT 5

16 DRIVETRAIN/DRUM GROUP PCP8HD PCP PCP0 CP0 Cold Planer TORQUE TO 50 LB-FT 5 TORQUE TO 50 LB-FT TORQUE TO 75 LB-FT TORQUE TO 50 LB-FT 5 8 TORQUE TO 50 LB-FT

17 DRIVETRAIN / DRUM GROUP PCP8HD PCP PCP0 PCP0 Cold Planer PCP8HD PCP PCP0 PCP0 ITEM QTY. PART NO. PART NO. PART NO. PART NO. DESCRIPTION ASSEMBLY, DRUM WITH PICKS & STUDS DRUM WELDMENT-MACHINED * 0-0 see CP8 see CP8 see CP8 PICK, ASPHALT (RP8) - * 0- see CP8 see CP8 see CP8 PICK, CONCRETE (RP) (OPTIONAL) * 0-08 see CP8 see CP8 see CP8 HOLDER, before serial 070XXXX * 0-0 See CP8 See CP8 See CP8 HOLDER, after serial 070XXXX 5 * 0-08 see CP8 see CP8 see CP8 BASE, before serial 070XXXX 5 * 0-8 see CP8 see CP8 see CP8 BASE, after serial 070XXXX 0-09 see CP8 see CP8 see CP8 BOLT, 5/8- X.5 RND HD, RBD NECK see CP8 see CP8 see CP8 BEARING ASSEMBLY, DEADSHAFT see CP8 see CP8 see CP8 WELDMENT, PLANETARY CAN see CP8 see CP8 see CP8 GEARBOX, PLANETARY : units before / see CP8 see CP8 see CP8 GEARBOX, PLANETARY 9: units after / SO-007 see CP8 see CP8 see CP8 BOOT SEAL, GEARBOX - - SO-008 see CP8 see CP8 see CP8 LIP SEAL, GEARBOX see CP8 see CP8 see CP8 MOTOR, HYDRAULIC PISTON - - SO-0078 see CP8 see CP8 see CP8 SEAL KIT, PISTON MOTOR OR-05A see CP8 see CP8 see CP8 SEAL, O-RING HW0NA see CP8 see CP8 see CP8 WASHER, 5/8 NARROW PLATED HB0L075B see CP8 see CP8 see CP8 BOLT, 5/8-8 X.75 PLATED 0- see CP8 see CP8 see CP8 WELDMENT, MACHINED DEADSHAFT 5 8 HN0A see CP8 see CP8 see CP8 NUT, 5/8- PLATED HB0L075A see CP8 see CP8 see CP8 BOLT, 5/8- X.75 PLATED 7 9 HN0B see CP8 see CP8 see CP8 NUT, 5/8-8 PLATED 8 8 HB0L05A see CP8 see CP8 see CP8 BOLT, 5/8- X.5 PLATED 9 HW050NA see CP8 see CP8 see CP8 WASHER, / NARROW PLATED 0 HB050L05B see CP8 see CP8 see CP8 BOLT, /-0 x.5 PLATED * NOTE: ITEMS,, & 5 VARY IN QUANTITY AS FOLLOWS PCP8HD - 0 PCP - 50 PCP0-0 PCP0-7 NOTE: TO REPAIR ITEMS 9 & 0 CONSULT FACTORY FOR INSTRUCTIONS 7

18 DECAL GROUP PCP8HD PCP PCP0 CP0 Cold Planer

19 DECAL GROUP PCP8HD PCP PCP0 PCP0 Cold Planer All PCP ITEM QTY PART NO. DESCRIPTION D0 DECAL, FLYING OBJECTS D0 DECAL, READ MANUAL D05 DECAL, CRUSHING HAZARD D0 DECAL, ROTATING CUTTER 5 D07 DECAL, INJECTION HAZARD D08 DECAL, LIFT POINT 7 D09 DECAL, TIE DOWN 8 D078 DECAL, TILT INDICATOR 9 D08 DECAL, DEPTH INDICATOR 9

20 HYDRAULIC GROUP PCP8HD PCP PCP0 CP0 Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic

21 HYDRAULIC GROUP PCP8HD PCP PCP0 PCP0 Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic All PCP ITEM QTY PART NO. DESCRIPTION 0- VALVE ASSY, E/H - SPOOLS SOLENOID COILS 0-09 VALVE ASSY, RECIRCULATION PLATE, VALVE MOUNT 0-09 PLATE, E/H VALVE SPACER TUBE ASSY, CASE DRAIN 0-05 TUBE ASSY, CASE DRAIN TUBE ASSY, MOTOR PRESSURE TUBE ASSY, MOTOR RETURN 9 0- PLATE, CASE DRAIN MOUNT 0 HB08L000A BOLT, /8- X.00 PLATED HB08L05A BOLT, /8- X.5 PLATED HF0C5OLO ELBOW, 90 0ORFS, 0SAE-ORB HF0WNLO-WLN ELBOW, 5 BULKHEAD 0ORFS 0ORFS HF-F5OLO FITTING, STRAIGHT ORFS SAE-ORB 5 HFC5OLO ELBOW, 90 ORFS SAE-ORB HFC5OLO ELBOW, 90 ORFS SAE-ORB 7 HF-8F5OLO-0ORF FITTING, ST ORFS 8SAE-ORB W/.0 ORF. 8 HFC5OLO ELBOW, 90 ORFS, SAE-ORB 9 7 HFF5OLO FITTING, STRAIGHT ORFS SAE-ORB 0 HFF5OLO-0ORF FITTING, ST ORFS SAE-ORB W/.0 ORF. 5 HN08A NUT, /8- PLATED HSHB08L000A BOLT, /8- X.5 SOCKETHEAD PLATED HW08NA WASHER, /8 NARROW PLATED 0-09 HARNESS, WIRING FUNCTION (NOT SHOWN) NOTE: ITEMS AND ARE DIFFERENT FOR CATERPILLAR AND ASV LOADERS. ITEM E/H VALVE ITEM HARNESS

22 0- ELECTRIC-HYDRAULIC VALVE USED ON CASE and GEHL dual circuit ( 5 line ) hydraulic systems

23 0- ELECTRO HYDRAULIC VALVE USED ON CASE and GEHL dual circuit ( 5 line ) hydraulic systems All PCP ITEM QTY PART NO. DESCRIPTION S0-00 COIL, SIZE -0 S0-00 NUT, COIL SIZE -0 S0-0 CARTRIDGE VALVE, SV0- S0-0 CARTRIDGE VALVE, SV0-5 SO-0088 CARTRIDGE VALVE, DC08

24 HYDRAULIC GROUP PCP8HD PCP PCP0 CP0 Cold Planer-Single Circuit ( Line) Electro-Hydraulic

25 HYDRAULIC GROUP PCP8HD PCP PCP0 PCP0 Cold Planer-Single Circuit ( Line) Electro-Hydraulic All PCP ITEM QTY PART NO. DESCRIPTION VALVE ASSY, E/H - SPOOL SOLENOID COILS PLATE, VALVE MOUNT 0-09 PLATE, E/H VALVE SPACER VALVE ASSY, DIVERTER TUBE ASSY, CASE DRAIN 0-05 TUBE ASSY, CASE DRAIN TUBE ASSY, MOTOR PRESSURE TUBE ASSY, MOTOR RETURN 9 0- PLATE, CASE DRAIN MOUNT 0 HB08L000A BOLT, /8- X.00 PLATED HB08L05A BOLT, /8- X.5 PLATED HF0C5OLO ELBOW, 90 0ORFS, 0SAE-ORB HF0WNLO-WLN ELBOW, 5 BULKHEAD 0ORFS 0ORFS HF-F5OLO FITTING, STRAIGHT ORFS SAE-ORB 5 HFC5OLO ELBOW, 90 ORFS SAE-ORB HFC5OLO ELBOW, 90 ORFS SAE-ORB 7 HF-8_F5OLO FITTING, STRAIGHT ORFS 8SAE-ORB 8 HFC5OLO ELBOW, 90 ORFS, SAE-ORB 9 0 HFF5OLO FITTING, STRAIGHT ORFS SAE-ORB 0 5 HN08A NUT, /8- PLATED HSHB08L000A BOLT, /8- X.5 SOCKETHEAD PLATED HW08NA WASHER, /8 NARROW PLATED 0-07 HARNESS, WIRING FUNCTION (NOT SHOWN) 5

26 0-059 ELECTRIC-HYDRAULIC VALVE USED ON CASE, JOHN DEERE, BOBCAT, NEW H0LLAND single circuit ( line ) hydraulic systems 5

27 0-059 ELECTRO HYDRAULIC VALVE USED ON CASE, DEERE, BOBCAT, NEW H0LLAND single circuit ( line ) hydraulic systems All PCP ITEM QTY PART NO. DESCRIPTION S0-00 COIL, SIZE -0 S0-00 NUT, COIL SIZE -0 S0-00 WASHER, COIL SIZE -0 S0-00 CARTRIDGE VALVE, SV0-7A 5 SO-0088 CARTRIDGE VALVE, DC08 7

28 0-08 ELECTRIC-HYDRAULIC VALVE USED ON CAT AND ASV 5 5 8

29 0-08 ELECTRO HYDRAULIC VALVE USED ON CAT AND ASV All PCP ITEM QTY PART NO. DESCRIPTION CARTRIDGE VALVE, SV0-5 S0-00 COIL, SIZE -0 S0-00 NUT, COIL SIZE -0 S0-00 WASHER, COIL SIZE -0 5 S0-00 CARTRIDGE VALVE, SV0-7A SO-0088 CARTRIDGE VALVE, DC08 9

30 BOBCAT computer information also referred to the ACD ( attachment control device ) Part number 0-0 ACD ( computer ) Part number 0-0 Harness, from Jumper wire 0-7 to ACD Part number 0-0 Harness, ACD to SSL 0-0 Harness connections Blue wire connects to coil/cartridge in port marked CA Orange wire connect to coil/cartridge in port marked CB Brown wire connects to coil/cartridge in port marked CA White wire connects to coil/cartridge in port marked CB Yellow wire connects to coil/cartridge in port marked CA Green wire connects to coil/cartridge in port marked CB Note: Ports are for depth control Ports are for tilt control Ports are for sideshift control 5 0

31 0-09 RECIRCULATION VALVE USED ON DUAL CIRCUIT (5 LINE) LOADERS ONLY

32 0-09 RECIRCULATION VALVE USED ON DUAL CIRCUIT (5 LINE) LOADERS ONLY All PCP ITEM QTY PART NO. DESCRIPTION SO-0090 CARTRIDGE VALVE, CVRP

33 DIVERTER VALVE USED ON SINGLE CIRCUIT ( LINE) LOADERS ONLY 5 8 7

34 DIVERTER VALVE USED ON SINGLE CIRCUIT ( LINE) LOADERS ONLY All PCP ITEM QTY PART NO. DESCRIPTION HF-HHP09ORF PLUG / PIPE WITH 0.09 ORIFICE HFHP5ON PLUG, SAE-ORB RECESSED HEX HFHP5ON PLUG, SAE-ORB RECESSED HEX HF8HP5ON PLUG, 8 SAE-ORB RECESSED HEX 5 S CARTRIDGE VALVE, RV- SO-00 CARTRIDGE VALVE, CV-0 7 SO-00 CARTRIDGE VALVE, CV-0 8 SO-005 CARTRIDGE VALVE, EC-0

35 ZPA# 0-09 CASE DRAIN HYDRAULIC SCHEMATIC PCP8HD PCP PCP0 CP0 Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic Case 00, XT And Gehl Skid Steers DEPTH CYLINDER TILT CYLINDER SIDESHIFT CYLINDER CA ORIFICE FITTING CB CA ORIFICE FITTING CB CA ORIFICE FITTING CB DC08-0 SV0-7A SV0-7A SV0-7A S S S S S S ZPA# PA ORIFICE FITTING RA ORIFICE FITTING SKID STEER AUXILLARY HYDRAULICS MP LP PRESSURE DRUM MOTOR MR CV-0 LR RETURN SKID STEER AUXILLARY HYDRAULICS ZPA# 0-09 CASE DRAIN 5

36 HYDRAULIC SCHEMATIC PCP8HD PCP PCP0 PCP0 Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic Caterpillar and ASV Skid Steers DEPTH CYLINDER TILT CYLINDER SIDESHIFT CYLINDER CA ORIFICE FITTING CB CA ORIFICE FITTING CB CA ORIFICE FITTING CB DC08-0 SV0- SV0-7A SV0-7A S S S S ZPA# 0-08 PA ORIFICE FITTING RA ORIFICE FITTING SKID STEER AUXILLARY HYDRAULICS MP LP PRESSURE DRUM MOTOR MR LR CV-0 RETURN SKID STEER AUXILLARY HYDRAULICS ZPA# 0-09 CASE DRAIN DEPTH TILT SIDESHIFT

37 HYDRAULIC SCHEMATIC PCP8HD PCP PCP0 CP0 Cold Planer-Single Circuit ( Line) Electro-Hydraulic Bobcat, John Deere, New Holland, Case XT and 00 Skid Steers 7

38 PAGE INTENTIONALLY LEFT BLANK 8

39 ELECTRIC SCHEMATIC and PARTS LIST Cold Planer-Dual & Single Circuit Case XT, 00 Series and New Holland Skid Steers Harness 0-07 AS A MINIMUM, HARNESS TO BE LABELED AS FOLLOWS: POINT A PART NUMBER REVISION LEVEL 9 POINT B LENGTH A TO B:.0 0.5

40 ELECTRIC SCHEMATIC and PARTS LIST Cold Planer-Dual Circuit Case 00 Series and Gehl Skid Steers Harness

41 ELECTRIC HARNESS PARTS LIST Cold Planer- Dual Circuit Harnesses 0-07 and 0-09 Cold Planer - Single Circuit Harnesses 0-07 Harness 0-8 PART NO. DESCRIPTION CONNECTOR PARTS, PLANER HARNESS TO SKIDSTEER SO-000 CONNECTOR, ROUND PIN DEUTSCH, SILVER SO-00 SOCKET, FEMALE, DEUTSCH SN FOR S0-000 AND S0-00 SO-008 SOCKET REMOVAL TOOL FOR S0-00, BLUE CONNECTOR PARTS, PLANER HARNESS TO v COILS SO-00 CONNECTOR, SQUARE, DEUTSCH PIN, GRAY SO-00 SOCKET, FEMALE, DEUTSCH SN FOR S0-000 AND S0-00 SO-00 WEDGE, ORANGE, FOR DEUTSCH PIN CONNECTOR S0-00

42 ELECTRIC SCHEMATIC and PARTS LIST Cold Planer-Dual Circuit Caterpillar, ASV and Komatsu Skid Steers Harness POINT B LENGTH A TO B:.0 0.5

43 ELECTRIC HARNESS PARTS LIST Cold Planer- Dual Circuit Harnesses for Cat, ASV and Komatsu Harness 0-07 with Roadhog Magnetic Box switch Cold Planer- Single Circuit with Roadhog Magnetic Box- switches Harness and 08-8 PART NO. DESCRIPTION CONNECTOR PARTS, PLANER HARNESS TO SKIDSTEER S0-007 CONNECTOR, ROUND, 8 PIN DEUTSCH, SILVER S0-008 SOCKET, FEMALE, DEUTSCH 8SN FOR S0-007 S SOCKET REMOVAL TOOL FOR S0-008, YELLOW CONNECTOR PARTS, PLANER HARNESS TO v COILS S0-00 CONNECTOR, SQUARE, DEUTSCH PIN, GRAY S0-00 SOCKET, FEMALE, DEUTSCH SN FOR S0-000 AND S0-00 S0-00 WEDGE, ORANGE, FOR DEUTSCH DT PIN CONNECTOR S0-00

44 SPECIFICATIONS PCP8HD PCP PCP0 PCP0 Cutting Width Cutting Depth (in) 0 to 8 0 to 8 0 to 8 0 to 8 Number of Teeth Min. Hydraulic Flow (gpm) Max. Hydraulic Flow (gpm) Minimum Pressure (psi) Maximum Pressure (psi) Tilt Capability (deg.) +/- +/- +/-0 +/-8 Sideshift Travel (in) Approximate Weight (lb)

45 Southpoint Circle Brownsburg, IN Phone Fax Statement of Warranty RoadHog, Inc. warrants its products, when used correctly under normal operating conditions, will be free from defects in materials and workmanship. RoadHog makes no other warranty, expressed or implied. This warranty shall be for a period of months for parts and labor from the date the product is placed into service, providing RoadHog is supplied with the in service date. The warranty shall not apply to any products that have been altered, changed, or repaired in any manner whatsoever, except by an authorized RoadHog repair facility: nor to any product that has been subject to misuse, negligence or accident. The exclusive and sole remedy for breach of contract shall be limited to repair, modification or replacement at the sole discretion of RoadHog. RoadHog shall not in any event be liable for the cost of any special, direct or indirect consequential damages to anyone. RoadHog reserves the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes on any previously delivered units. ANY OVERNIGHT FRIEGHT CHARGES WILL BE PAID BY THE DEALER, RoadHog will pay ground freight. Warranty will not be allowed for failure due to the following: normal wear and tear, abuse or accident, excessive flow or pressure, modification of original equipment, improper service or maintenance. RoadHog does not warrant ground engaging parts ( drums, teeth, holders or bases ) against wear, unless the wear is determined by RoadHog to have been caused by an engineering or manufacturing defect. Parts return policy New and unused parts may be returned up to months after purchase without a restock fee. Returns within to 8 months after purchase are subject to a 5% restock fee. An RGA must be obtained from RoadHog before returning any stock. Parts will be returned prepaid and shall have a packing list and all parts clearly marked, in good condition. Claim Administration Procedures. RoadHog should be contacted immediately regarding a warranty repair.. Always have the serial number of the unit available to give to the RoadHog representative.. If parts are needed, an RGA will be given at this time.. A purchase order number may be requested by RoadHog for any part that is categorized as non-warranty and will be billed at normal dealer net prices. NOTE: Major components ( i.e. engines, gearboxes, pumps, motors and valves ) are not to be disassembled when performing possible warranty work without prior authorization of RoadHog personnel. Unauthorized disassembly of these major components will void any warranty. 5. In the event RoadHog requests that parts be returned for warranty inspection, an RGA must be obtained and the defective parts returned with the RGA number clearly marked on the boxes.. Return these parts prepaid via UPS ground to RoadHog for examination. 7. Labor will be credited at 75% of published dealer shop labor rate, unless otherwise negotiated in advance with RoadHog. 8. Mileage will be reimbursed at $.00 per mile. Travel time is not reimbursed. 9. All claims must be submitted as soon as possible on a RoadHog claim form, with the internal dealer work order attached Credit will be issued when warranty has been approved. All credits will be issued in credit memo form. No cash payments will be made.

46 P.O. Box 59 Brownsburg, IN Phone Fax this claim to RoadHog must be notified prior to any warranty service being performed. Dealer City Product model Serial number Customer RoadHog representative Date contacted RoadHog RGA # ( required for parts return ) Description of problem and work performed Dates work performed Dealer service invoice number Published hourly shop rate $ multiplied by.75 ( 75% of published shop rate ) RoadHog reimbursement rate X hours =. Requested labor $ Miles traveled RoadHog reimbursement rate multiplied by.00 X miles =. Requested mileage$ Parts used =. Requested parts $ Total warranty claim $ This form parts must be completed and all parts returned within 0 days of repair and must include all information above, including dealer service invoice, in order for the claim to be considered. Credit will be issued if it is determined that a manufacturing process or a part was defective. No cash payments will be issued.

47 P.O. Box 59 Brownsburg, IN Phone Fax New Machine Delivery Report Model number Date Serial number Delivery Location Dealer personnel making the delivery / start-up Comments / Condition Any items needing correction Dealer Customer The above unit has been delivered on the date shown and according to the conditions as shown. If sold, the customer has been instructed in the Operation of the attachment, and has read and understands the owners manual. Stock Rental fleet Sold We acknowledge the receipt of above attachment the condition set forth and have been instructed in the operation and maintenance of the attachment and have read and understand the owners manual. ( This acknowledgement is required to start the warranty period.) Name of Dealer Name of Purchaser Address Address City City Zip code Zip code Phone number Phone number Authorized by Authorized by Printed signature Printed signature Date Date 7

48 P.O. Box 59 Brownsburg, IN Phone Fax Owner Information Card Model number Delivery Date Serial number Name of Owner Name of Dealer Address Address City City Zip code Zip code Phone number Phone number This sheet must be faxed or mailed to RoadHog within 0 days of delivery. The warranty period is established once this information is received. No warranty will be processed until this information is on file with RoadHog. 8