high FLOW COLD PLANER

Transcription

1 OPERATOR S AND PARTS MANUAL high FLOW COLD PLANER SERIAL NUMBER: MODEL NUMBER: Manual Number: MR566 Models: LAF56, LAF58, LAF50, LAF5, LAF530 & LAF536 Rev North Zeeb Road, Dexter, MI 830, United States of America 08/07/09

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3 TABLE OF CONTENTS INTRODUCTION... GENERAL INFORMATION... SERIAL NUMBER... OWNER AND OPERATOR SAFETY INFORMATION SAFETY STATEMENTS... 3 SAFETY PRECAUTIONS SAFETY SIGNS SPECIFICATIONS MOUNTING... 0 HYDRAULIC CONNECTION... SET UP... OPERATION... 3 MAINTENANCE SERVICE... 7 COLD PLANER PARTS ILLUSTRATION... 8, 0 & COLD PLANER PARTS LIST... 9, & 3 HYDRAULIC & ELECTRIC GROUP ILLUSTRATION 3-LINE... HYDRAULIC & ELECTRIC GROUP ILLUSTRATION 5-LINE... 5 HYDRAULIC CYLINDERS PARTS ILLUSTRATIONS AND LISTS WARRANTY /7/09 MR566

4 INTRODUCTION Congratulations on your purchase of a new FFC Cold Planer. This product has been designed and built for planing and milling asphalt.. You or any other person who will be assembling, operating, maintaining, or working with this product are required to read and completely understand the information and instructions contained in this manual. If anyone does not fully understand every part of this manual, please obtain further assistance by contacting the dealer from which this product was purchased or by contacting FFC at the telephone number or address listed on the cover of this manual. Keep this manual available for reference whenever this product is being handled or used. Provide this manual to any new owners and/or operators. This manual covers model(s): LAF56, LAF58, LAF50, LAF5, LAF530 and LAF536. GENERAL INFORMATION The purpose of this manual is to assist in assembling, mounting, operating, and maintaining your Cold Planer. Read this manual carefully to obtain valuable information and instructions that will help you achieve years of safe and dependable service. The illustrations and data used in this manual were current at the time of printing, but due to possible engineering and/or production changes, this product may vary slightly in detail. FFC reserves the right to redesign and/or change components as may be necessary without notification to anyone. Throughout this manual, references may be made to: Prime Mover Right, Left, Front, Rear IMPORTANT The engine-driven machine to which this product must be attached. Directions that are determined in relation to the operator of the equipment when seated in the normal operation position. Precautions that must be followed to prevent substandard performance. SERIAL NUMBER LOCATION Always refer to the model and serial number when ordering parts or requesting information from your dealer. The serial number plate for this product is located on the upper left corner of the mounting plate of your Cold Planer. Model Number Serial Number Date Purchased Reference Information Loader Make Loader Model Loader Serial Number MR566 8/7/09

5 SAFETY STATEMENTS THIS SYMBOL BY ITSELF OR WITH A WARNING WORD THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. DANGER WARNING CAUTION NOTICE THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY. THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY. THIS SIGNAL WORD IS USED WHERE MINOR INJURY COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY. NOTICE INDICATES A PROPERTY DAMAGE MESSAGE. GENERAL SAFETY PRECAUTIONS WARNING! READ MANUAL PRIOR TO INSTALLATION Improper installation, operation, or maintenance of this equipment could result in serious injury or death. Operators and maintenance personnel should read this manual, as well as all manuals related to this equipment and the prime mover thoroughly before beginning installation, operation, or maintenance. FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVER'S MANUAL(S). READ AND UNDERSTAND ALL SAFETY STATEMENTS Read all safety decals and safety statements in all manuals prior to operating or working on this equipment. Know and obey all OSHA regulations, local laws, and other professional guidelines for your operation. Know and follow good work practices when assembling, maintaining, repairing, mounting, removing, or operating this equipment. KNOW YOUR EQUIPMENT Know your equipment s capabilities, dimensions and operations before operating. Visually inspect your equipment before you start, and never operate equipment that is not in proper working order with all safety devices intact. Check all hardware to ensure it is tight. Make certain that all locking pins, latches, and connection devices are properly installed and secured. Remove and replace any damaged, fatigued, or excessively worn parts. Make certain all safety decals are in place and are legible. Keep decals clean, and replace them if they become worn and hard to read. 8/7/09 MR566 3

6 GENERAL SAfETy PRECAUTIONS GENERAL SAFETY PRECAUTIONS WARNING! PROTECT AGAINST flying DEbRIS WARNING! PROTECT always AGAINST wear FLYING proper safety DEBRIS glasses, goggles, or a face shield when driving pins in or out, or when any operation causes dust, flying debris, or any other hazardous material. Always wear proper safety glasses, goggles or a face shield when driving pins in or out, or when any operation causes dust, flying debris, or any other hazardous material. WARNING! WARNING! LOWER OR LOWER SUPPORT OR RAISED SUPPORT EQUIPMENT RAISED EQUIPMENT Do not work Do under not raised work under booms raised without booms supporting without them. supporting Do not them. use Do support not use support material of made concrete of concrete blocks, blocks, logs, buckets, logs, buckets, barrels barrels, or any other or any material other material that that could material made could suddenly suddenly collapse collapse or shift or positions. shift positions. Make Make sure support sure support material material is solid, is solid, not not decayed, twisted, warped, or twisted, tapered. or tapered. Lower booms lower to booms ground to level ground or onto level blocks. or on blocks. lower decayed, warped, Lower booms booms and attachments and attachments to the to ground the ground before before leaving leaving the cab the or cab operator s or operator s station. station. WARNING! USE CARE WITH HyDRAULIC fluid PRESSURE WARNING! USE CARE Hydraulic WITH HYDRAULIC fluid under pressure FLUID can PRESSURE penetrate the skin and cause serious injury or Hydraulic fluid death. under hydraulic pressure leaks can under penetrate pressure the skin may and not cause be visible. serious before injury connecting or or disconnecting leaks hydraulic under pressure hoses, may read not your be prime visible. mover s Before operator s connecting manual or for detailed death. Hydraulic disconnecting instructions hydraulic on hoses, connecting read your and prime disconnecting movers operator s hydraulic manual hoses or for fittings. detailed instructions on connecting and disconnecting hydraulic hoses or fittings. Keep unprotected body parts, such as face, eyes, and arms as far away as Keep unprotected possible body from parts, a suspected such as leak. face, Flesh eyes, injected and arms with as hydraulic far away as fluid may develop possible from a suspected leak. Flesh injected with hydraulic fluid may develop gangrene or other permanent disabilities. gangrene or other permanent disabilities. If injured by injected fluid, see a doctor at once. If your doctor is not familiar with If injured by injected fluid, see a doctor at once. If your doctor is not familiar with this type of injury, ask him to research it immediately to determine proper treatment. this type of injury, ask him to research immediately to determine proper treatment. Wear safety glasses, protective clothing, and use a sound piece of cardboard or Wear safety glasses, protective clothing, and use a piece of cardboard or wood wood when searching for hydraulic leaks. DO NOT USE YOUR HANDS! when searching for hydraulic leaks. DO NOT USE your HANDS! SEE ILLUSTRATION. SEE ILLUSTRATION. CARDbOARD HyDRAULIC HOSE OR fitting MAGNIfyING GLASS 7688 MR566 8/7/09

7 GENERAL SAFETY PRECAUTIONS WARNING! DO NOT MODIFY MACHINE OR ATTACHMENTS Modifications may weaken the integrity of the attachment and may impair the function, safety, life, and performance of the attachment. When making repairs, use only the manufacturer s genuine parts, following authorized instructions. Other parts may be substandard in fit and quality. Never modify any ROPS (Roll Over Protection Structure) or FOPS (Falling Object Protective Structure) equipment or device. Any modifications must be authorized in writing by the manufacturer. WARNING! SAFELY MAINTAIN AND REPAIR EQUIPMENT Do not wear loose clothing, or any accessories that can catch in moving parts. If you have long hair, cover or secure it so that it does not become entangled in the equipment. Work on a level surface in a well-lit area. Use properly grounded electrical outlets and tools. Use the correct tool for the job at hand. Make sure they are in good condition for the task required. Wear the protective equipment specified by the tool manufacturer. WARNING! SAFELY OPERATE EQUIPMENT Do not operate equipment until you are completely trained by a qualified operator in how to use the controls, know its capabilities, dimensions, and all safety requirements. See your machine's manual for these instructions. Keep all step plates, grab bars, pedals, and controls free of dirt, grease, debris, and oil. Never allow anyone to be around the equipment when it is operating. Do not allow riders on the attachment or the prime mover. Do not operate the equipment from anywhere other than the correct operators position. Never leave equipment unattended with the engine running or with this attachment in a raised position. Do not alter or remove any safety feature from the prime mover or this attachment. Know your work site safety rules as well as traffic rules and flow. When in doubt on any safety issue, contact your supervisor or safety coordinator for an explanation. WARNING! KNOW WHERE UTILITIES ARE Observe overhead electrical and other utility lines. Be sure equipment will clear them. When digging, call your local utilities for location of buried utility lines, gas, water, and sewer, as well as any other hazard you may encounter. 8/7/09 MR566 5

8 SAFETY SIGN & DECAL LOCATIONS The diagram on this page shows the location of the decals used on the FFC Cold Planer. The decals are identified by their part numbers, with reductions of the actual decals located on the following page. Use this information to order replacements for lost or damaged decals. Be sure to read all decals before operating the attachment. They contain information you need to know for both safety and product longevity RDL379 RDL300 RDL RDL3303 RDL RDL330 Serial # Tag INSTRUCTIONS Keep all safety signs clean and legible. Replace all missing, illegible, or damaged safety signs. Replacement parts for parts with safety signs attached must also have safety signs attached. Safety signs are available, free of charge, from your dealer or from FFC. PLACEMENT OR REPLACEMENT OF SAFETY SIGNS. Clean the area of application with non-flammable solvent, and then wash the same area with soap and water.. Allow the surface to fully dry. 3. Remove the backing from the safety sign, exposing the adhesive surface.. Apply the safety sign to the position shown in the diagram above and smooth out any bubbles. 6 MR566 8/7/09

9 SAFETY SIGNS & DECALS PART #50-07 WARNING! CRUSH HAZARD PART # WARNING! PINCH POINT PART #50-07 WARNING! HIGH PRESSURE FLUID PART # WARNING! READ MANUAL PART #RDL300 WARNING! STAND CLEAR PART #RDL359 CAUTION! FLYING DEBRIS PART #RDL379 LIFT POINT PART #RDL3300 CASE DRAIN PART #RDL330 TILT INDICATOR PART #RDL3303 DEPTH INDICATOR 8/7/09 MR566 7

10 PRIME MOVER SPECIFICATIONS IMPORTANT Exceeding any of the maximum recommended prime mover specifications CAN result in damage to this product and WILL void all FFC warranties. DESCRIPTION Weight of Prime Mover without Cold Planer Operating Capacity of Prime Mover's Loader Lift Capacity of Prime Mover's Loader Hydraulic Pressure Output Rear Ballast SPECIFICATIONS,000 lbs. maximum 3,750 lbs. maximum 7,500 lbs. maximum 5,000 psi maximum As required to maintain full prime mover stability. (Note the Shipping Weight on the specifications page, then see the operator s manual(s) for your prime mover, loader, and quick-attach for ballasting needs.) Model Number LAF56 SSP6HF LAF58 SSP8HF LAF50 SSP0HF LAF5 SSPHF LAF530 SSP30HF LAF536 SSP36HF Cutting Width COLD PLANER SPECIFICATIONS Cutting Depth Tilt Sideshift Overall Width Overall Height Overall Depth Shipping Weight 6" 0-6" ± 5 " 66" 33" 60" 708 lbs. 8" 0-6" ± 5 " 66" 33" 60" 763 lbs. 0" 0-6" ± 5 " 66" 33" 60" 8 lbs. " 0-6" ± 5 " 66" 33" 60" 95 lbs. 30" 0-6" ±.5 " 66" 33" 60" 3 lbs. 36" 0-6" ± 0 " 66" 33" 60" 35 lbs. COLD PLANER REQUIREMENTS Model Number Required Pressure Required Flow LAF56 SSP6HF 00 psi gpm LAF58 SSP8HF 00 psi 8 gpm LAF50 SSP0HF 00 psi 8 gpm LAF5 SSPHF 00 psi 8 gpm LAF530 SSP30HF 00 psi 8 gpm LAF536 SSP36HF 00 psi 3 gpm 8 MR566 8/7/09

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12 COLD PLANER MOUNTING WARNING! READ MANUAL PRIOR TO INSTALLATION Improper installation, operation, or maintenance of this equipment could result in serious injury or death. Operators and maintenance personnel should read this manual, as well as all manuals related to this equipment and the prime mover thoroughly before beginning installation, operation, or maintenance. FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVER'S MANUAL(S).. Place this product on a firm, level surface that is large enough to safely accommodate this product, your prime mover and all workers involved in the mounting process.. Refer to the operator s manual(s) for your prime mover, loader, and quick-attach and follow the mounting instructions contained therein. 3. Carefully raise the loader and cycle the tilt cylinders to check clearances and to verify that all mounting procedures have been successfully completed. IMPORTANT Lubricate all grease fittings before connecting this product to your prime mover's hydraulic system. Refer to COLD PLANER MAINTENANCE page and follow the instructions. ELECTRIC HARNESS AND ACTUATOR INSTALLATION MATERIALS NEEDED: Nylon cable ties.. Attach the control box to a location convenient for the operator to control the planer without hindering operation of the prime mover. Use the magnet on the back of the control box to secure the control box with the toggle switches on top. CAUTION! Failure to obey the following procedures may result in personal injury. To avoid electric shock during the wiring harness installation, remove the ground cable from the battery of your prime mover.. Remove the ground cable from the negative (-) post of your prime mover s battery. 3. Remove the nut from the POSITIVE (+) cable clamp on the battery and slide the RED wire ring terminal from the 9 wiring harness cable over the positive (+) cable clamp bolt. Secure the ring terminal with the nut.. Remove the nut from the NEGATIVE (-) cable clamp on the ground cable and slide the BLACK wire ring terminal from the 6 wiring harness cable over the negative (-) cable clamp bolt. 5. Reinstall the ground cable on the negative (-) post of the battery and secure the ring terminal and the ground cable with the nut removed in the previous step. 6. Secure the 9 wiring harness cable from the battery to the control box with your nylon cable ties. 7. Feed the 6 wiring harness cable: a) back to the left-rear area of your prime mover, b) past the loader arm s rear hinge point by following the hydraulic hoses where possible, and c) down the loader arm following the hydraulic lines. 8. Use your nylon cable ties to secure the 6 cable s female connector to the hydraulic lines next to the auxiliary hydraulic quick couplers. 9. Straighten the 6 cable and use your nylon cable ties to secure the cable to the hydraulic lines back to the loader arm hinge point. 0. Allow sufficient slack in the cable at the hinge point to provide for a full range of motion of the loader arms. Use your nylon cable ties to secure the cable to the loader frame below the hinge point and back to the control box.. Connect the male connector on the actuator cable to the female connector on the loader arm. 0 MR566 8/7/09

13 COLD PLANER HYDRAULIC CONNECTION READ AND UNDERSTAND ALL SAFETY STATEMENTS Read all safety decals and safety statements in all manuals before beginning any Cold Planer hydraulic connection. Know and obey all OSHA regulations, local laws, and other professional guidelines for your operation. Know and follow good work practices when assembling, maintaining, repairing, mounting, removing, or operating this equipment.. Disconnect the hydraulic hose quick couplers (or purchase locally, if not supplied) from one another and attach the quick couplers to your prime mover as per the instructions in your prime mover's operator's manual.. Carefully raise the loader and cycle the tilt cylinders to check hose clearances and to check for any interference. 3. Cycle the hydraulic cylinder(s) on this product several times from fully retracted to fully extended until all air has been completely removed from the cylinder(s). WARNING! Do not lock the auxiliary hydraulics of your prime mover in the "ON" position. Failure to obey this warning could result in death or serious injury. 8/7/09 MR566

14 COLD PLANER SETUP SAFETY FIRST! READ AND UNDERSTAND THE SAFETY INSTRUCTIONS BEFORE BEGINNING ANY COLD PLANER SETUP! From the operator s position: The left switch controls the Planer Tilt. The middle switch controls the Planer Sideshift. The right switch controls the Planer Depth. MR566 8/7/09

15 COLD PLANER OPERATION Starting a Cut:. To begin a cut, adjust the depth cylinders to the desired depth with the planer slightly above the ground. Engage the hydraulic system to start the drum. Lower the planer bringing the front wheels onto the ground.. Continue lowering the planer until the rear wheels are on the ground and the drum is milling the material. 3. Slightly lift the front loader wheels to create a downward force on the planer. Slowly move forward, planing in a straight line. NOTE: Materials can vary greatly: it is recommended that cutting depth be limited to inch when roughing concrete. Deeper cuts in concrete should be made in multiple passes. WARNING! Failure to obey the following procedures could result in death or serious injury. Never lift this product above (a) the operator s eye level or (b) to a height where visibility is obstructed, whichever is lower. Never operate your Planer with the cover open. 8/7/09 MR566 3

16 COLD PLANER MAINTENANCE GENERAL INFORMATION Regular maintenance is the key to long equipment life and safe operation. Maintenance requirements have been reduced to the absolute minimum. However, it is very important that these maintenance functions be performed as described below. WARNING! Failure to obey the following procedures could result in death or serious injury. Never walk under or climb on raised liftarms or a raised attachment. Do not use blocking made of concrete blocks, logs, buckets, barrels or any other material that cold suddenly collapse or shift positions. Do not use wood or steel blocking that shows any signs of material decay. Do not use blocking that is warped, twisted, or tapered. If the attachment must be raised, block the machine with blocks or jackstands, NOT lift jacks or hoists. Always block the rear wheels of the Planer in a manner that stabilizes the chassis. Always wear protective equipment including a HARD HAT and EYE PROTECTION when operating, performing maintenance, or working near this product. The Attachment Part group and the Chassis Part group pivot freely. Do not place any part of your body between these areas or under this product without stabilizing this pivot point. BEFORE EACH USE Make sure that all nuts and bolts are in place and properly tightened. Make sure that all other fasteners are in place and are performing their specified function. Make sure that all hydraulic fittings are tightened to specifications and that there are no leaks in any fittings or hoses. (SEE THE HYDRAULIC CONNECTION SECTION). Make sure that all safety signs are in place, are clean, and are legible. (SEE THE SAFETY SIGN SECTION). Replace any damaged parts and excessively worn parts. DAILY Grease (3) fittings: () on the drum bearing / () on the wheels / () on the slider frame bosses / () on the depth skids / and () on the pivot bosses NOTE: Lubricate all grease fittings with a NLGI # or multipurpose grease MR566 8/7/09

17 COLD PLANER MAINTENANCE GENERAL INFORMATION Regular maintenance is the key to long equipment life and safe operation. Maintenance requirements have been reduced to the absolute minimum. However, it is very important that these maintenance functions be performed as described below. WARNING! Failure to obey the following procedures could result in death or serious injury. Never walk under or climb on raised liftarms or a raised attachment. Do not use blocking made of concrete blocks, logs, buckets, barrels or any other material that cold suddenly collapse or shift positions. Do not use wood or steel blocking that shows any signs of material decay. Do not use blocking that is warped, twisted, or tapered. If the attachment must be raised, block the machine with blocks or jackstands, NOT lift jacks or hoists. Always block the rear wheels of the Planer in a manner that stabilizes the chassis. Always wear protective equipment including a HARD HAT and EYE PROTECTION when operating, performing maintenance, or working near this product. The Attachment Part group and the Chassis Part group pivot freely. Do not place any part of your body between these areas or under this product without stabilizing this pivot point. ANNUALLY NOTE: Initial oil change should be after 50 hours of operation. Subsequent oil change should be every 000 hours of operation or annually, whichever comes first. Planetary gearbox is to be half full of oil when the unit is mounted level and horizontal. Use mild extreme pressure lubricant API-GL-5, No. 80 or 90. The capacity of the gearbox is 30 oz. Refer to Parts Illustrations to disassemble and reassemble your Planer. To change the oil in the Planetary Gearbox:. Remove motor. NOTE: motor shaft adapter is loose and can fall from planetary.. Remove pivot weldment with attach weldment. Keep attach weldment close and do not stretch hoses. 3. Remove depth cylinders. Hydraulic lines can be left attached.. Remove two depth skids. 5. Remove the right and left support plates from the chassis. 6. Using the lift point on the chassis, raise the chassis off of the drum. 7. Remove the planetary. 8. Remove drain plug from the planetary. 9. Drain oil from planetary. 0. Fill planetary with oil. The oil level must be at the bottom of the threads with the hole level. Do not tip the planetary, as the oil can run out of the planetary before the motor is installed.. Clean any debris from the drain plug and apply pipe thread sealant to the threads.. Install the planetary in the drum. 3. Install the drum in the chassis. Install the depth skids, pivot weldment, and depth cylinders.. Complete the reassembly of your Planer. (See Parts Illustrations & Parts Lists and Torque Specifications for reference during reassembly.) 8/7/09 MR566 5

18 MAINTENANCE MAINTENANCE RECORD Use this log to record maintenance performed on the attachment. Date Maintenance Procedure Performed Performed by Comments 6 MR566 8/7/09

19 COLD PLANER SERVICE IMPORTANT When replacing parts use only factory approved replacement parts. Manufacturer will not claim responsibility for use of unapproved parts or accessories and/or other damages as a result of their use.. Park your prime mover on a level surface with this product properly attached.. Place your prime mover s transmission in Park and engage the parking brake. 3. Lower this product onto preplaced blocking. WARNING! Do not use blocking made of concrete blocks, logs, buckets, barrels or any other material that could suddenly collapse or shift positions. Do not use wood or steel blocking that is warped, twisted, or tapered. Failure to obey this warning could result in death or serious injury.. Shut off your prime mover s engine, remove the starter key, wait for all moving parts to come to a stop, and relieve all pressure in the hydraulic lines. CAUTION! Picks become hot during operation: Wait for picks to cool before replacing. Do not hammer on carbide point when replacing picks. The carbide can break and cause injury. Pick Removal/Replacement: Proper pick maintenance is essential to the productive use of your Planer. Failure to perform regular pick maintenance can result in severely decreased performance and expensive repairs to your Planer drum. A missing pick must be replaced immediately, as a missing pick will cause the surrounding picks to wear faster. Picks must be replaced when their carbide tips become excessively blunt. NOTE: the edge picks wear faster and require more frequent replacement. Picks must rotate freely in their holders. If picks do not rotate freely, they will develop flat spots. Picks should be removed and retaining rings cleaned as necessary. Remove and replace picks using the pick removal tool (LAF936) and a hammer as shown below. 8/7/09 MR566 7

20 8/7/09 MR566 8 COLD PLANER PARTS ILLUSTRATION & & 50 5-LINE MANIFOLD

21 ITEM QTY LAF56 6" LAF58 8" COLD PLANER PARTS LIST LAF50 0" LAF5 " LAF530 30" LAF536" 36" DESCRIPTION Grade 5 Hex Head Cap Screw.38"-6 x 6.5" f/ 3-Line Grade 5 Hex Head Cap Screw.3"-8 x.5" f/ 5-Line Rod " x 7.5" w/." Cross Hole Manifold Guard Plate 5 LAF537 O-Ring #55.09" x " ID x.9" OD 6 LAF698 Sideshift Cylinder 7 LAF70 Depth Cylinder 8 LAF705 Tilt Cylinder Motor 0 LAF83 Non-Skid Tape " x " LAF9307 Latch Lid LAF9308 Pivot Bushing 3 LAF930 Deadshaft Bearing LAF936 Deadshaft 5 LAF939 LAF939 LAF939 LAF Mainframe Weldment 6 LAF93 Planer Wheel Weldment 7 LAF93 Dual Snap Ring Pin " x 5.9" 8 3 LAF935 Dual Snap Ring Pin " x 5.53" 9 LAF936 Pick Removal Tool 0 LAF9336 LAF9337 LAF9338 LAF9339 LAF930 LAF93 Chassis Weldment LAF93 Planetary Side Depth Skid LAF933 Deadshaft Side Depth Skid 3 LAF93 Planetary Support LAF937 Dual Snap Ring Pin " x 7.38" 5 LAF938 Bearing Guard 6 LAF9350 Depth Indicator Receiver 7 LAF935 Depth Indicator Weldment 8 LAF935 LAF9353 LAF935 LAF9355 LAF9356 LAF9357 Drum Assembly 9 LAF9358 Tilt Retainer 30 LAF936 Bearing Mount Spacer 3 LAF936 Planetary Gearbox 3 LAF9365 Deadshaft Support 33 LAF9366 LAF9367 LAF9368 LAF9369 LAF9370 LAF937 Pivot Weldment 3 LAF9377 LAF9378 LAF9379 LAF9380 LAF938 LAF938 Sideshift Weldment 35 varies (8) (5) (56) (6) (76) (88) LAF9389 Pick Holder 36 varies (8) (5) (56) (6) (76) (88) LAF9390 Asphalt Pick 37 LAF9396 Depth Skid Retainer Plate 38 LAF9397 Depth Skid Retainer Boss NOTE: All parts are the same as the LAF536 except for those parts numbered under the other models. 8/7/09 MR566 9

22 8/7/09 MR566 0 COLD PLANER PARTS ILLUSTRATION & & 50 5-LINE MANIFOLD

23 COLD PLANER PARTS LIST ITEM QTY LAF56 6" LAF58 8" LAF50 0" LAF5 " LAF530 30" LAF536" 36" DESCRIPTION 39 LAF9399 Water Nozzle Hole Cover 0 P0003 f/ 3-Line f/ 5-Line f/ 3-Line f/ 5-Line RHW08 RHW 3 f/ 3-Line only P00605 P006 Grade 5 Hex Head Cap Screw.5"-0 x.75" Grade 5 Hex Head Cap Screw.3"-8 x.5" Grade 5 Hex Head Cap Screw.3"-8 x.5" Grade 5 Hex Head Cap Screw.38"-6 x.5" Grade 5 Hex Head Cap Screw.38"-6 x 3.5" 5 P P RHW07 8 RHW603 9 RHW97 Grade 5 Hex Head Cap Screw.5"-3 x.5" Grade 5 Hex Head Cap Screw.5"-3 x.5" Grade 5 Hex Head Cap Screw.5"-3 x " Grade 5 Hex Head Cap Screw.63"- x.75" Grade 5 Hex Head Cap Screw.3"-7 x " 50 3 RHW60 Grade 8 Carriage Bolt.63"- x " 5 5 f/ 3-Line f/ 5-Line P8500 Grade 5 Flat Washer USS.5" 5 6 f/ 3-Line f/ 5-Line RHW56 Grade 5 Flat Washer USS.3" 53 6 f/ 3-Line f/ 5-Line RHW56 Grade 5 Flat Washer USS.38" 5 9 RHW53 Grade 5 Flat Washer SAE.5" 55 3 RHW553 Grade 5 Flat Washer SAE.56" 56 RHW563 Grade 5 Flat Washer SAE.63" 57 3 RHW566 Grade 5 Flat Washer USS.63" 58 RHW597 Machine Bushing " ID x 3" OD 59 3 f/ 3-Line f/ 5-Line RHW600 Grade 5 Split Lock Washer.5" 60 f/ 3-Line f/ 5-Line P8505 Grade 5 Lock Washer.3" 6 3 f/ 3-Line only P8506 Grade 5 Lock Washer.38" 6 6 P8508 Grade 5 Lock Washer.5" 63 P850 Grade 5 Lock Washer.63" 6 RHW6903 Grade 5 Lock Washer.3" NOTE: All parts are the same as the LAF536 except for those parts numbered under the other models. NOTE: Quantity of item 58 may vary. Use as required to minimize gap. 8/7/09 MR566

24 8/7/09 MR566 COLD PLANER PARTS ILLUSTRATION & & 50 5-LINE MANIFOLD

25 COLD PLANER PARTS LIST ITEM QTY LAF56 6" f/ 3-Line f/ 5-Line f/ 3-Line f/ 5-Line LAF58 8" LAF50 0" LAF5 " LAF530 30" LAF536" 36" DESCRIPTION RHW700 Grade 5 Hex Nut.5" RHW70 Grade 5 Hex Nut.3" 67 3 f/ 3-Line only RHW70 Grade 5 Hex Nut.38" 68 RHW703 Grade 5 Lock Nut RHW750 Grade 8 Hex Nut.56" 70 3 RHW7607 Grade 8 Top Lock Flange Nut.63" Grease Zerk.5"-8 tpi Straight 7 f/ 3-Line f/ 5-Line RHW8098 Grade Fender Washer.08" x.3" x.5" Grease Zerk.5"-8 tpi 5 9 RHW86 Retaining Ring " Heavy Duty 75 RHW88 Grade 5 Flat Washer.3" YDC Loop Clamp.5" Rubber/Steel Combo 77 RHW860 Cover Plate f/.33" Cradle f/ 3-Line f/ 5-Line f/ 3-Line f/ 5-Line RHW863 RHW868 Weld Plate f/.88" OD Hose Spring 80 RHW869 Hose Cradle f/.33" Pipe 8 8 RHW900 Self Tapping Screw.5" x.75" 8 f/ 5-Line only RHW866 Hose Cradle f/.88 Clamp 83 f/ 5-Line only RHW86 Cover Plate f/.88 Cradle 8 not used not used not used not used not used Spacer Tube 85 f/ 5-Line only RHW0 Grade 5 Hex Head Cap Screw.5"-0 x " 86 f/ 5-Line only LAF700 Cylinder Lock Valve NOTE: All parts are the same as the LAF536 except for those parts numbered under the other models. 8/7/09 MR566 3

26 HYDRAULIC & ELECTRICAL GROUP ILLUSTRATION 3-LINE ITEM DESCRIPTION QTY PART NO. ADAPTER, MFS-6MB ELBOW, MFS-6MB HOSE, /X56.0,FFS-8FFS HOSE, 3/X5,FFS-FFS MANIFOLD 3-LINE, HF HOSE, /X.5,FFS-FFS5 Varies HOSE, /X7.0, FFS,FFS DEPTH 8 HOSE, /X9.0, FFS-FFS HOSE,.X9.0,FFS-FFS90 Varies HOSE, /X6.0,FFS-FFS9O TEE, RUN, MFS-FFS-MFS WIRE HARNESS, 9', 3-LINE ELBOW 8MFS-0MB ELBOW, MB-FFS BR. TEE, MFS-MFS-FFS CYL,.5--.5, 3000 PSI LAF698 7 CYL,.5--.5, 3000 PSI LAF70 SIDE SHIFT 9 OR 6 OR 8 6 DEPTH TILT 8 CYL, , 3000 PSI LAF705 9 MOTOR, REXROTH, VAR.DISP CHK VALVE, 5K MSF-MSF LAF707 HOSE, 3/X97.0,MB-FFS90 LAF7 HOSE, 3/X9.0,MB-FFS5 LAF73 3 HOSE, 3/8X9,8MB-8FFS5 LAF ELBOW, MB-MFS ELBOW, 8MFS-6MB & see below WIRE HARNESS CONTACT FFC 7 ADAPTER CONTACT FFC HYDRAULIC QC, FEMALE HF 9 HYDRAULIC QC, MALE HF 30 HYDRAULIC QC, VARIES CONTACT FFC CONTACT FFC CONTACT FFC "M" PORT USED ON 30" AND 36" MODELS 3 (OPPOSITE SIDE) 5 SV SV SV3 0 BATTERY NEGATIVE - BLACK A B A B A B A B A B A B 5 BATTERY POSITIVE + RED BLK/WHITE BLUE YELLOW RED BROWN GREEN 9 6MB-8FB LAF03 & 6FB-8MB CASE DRAIN E F G H PRESSURE 8 RETURN 9 6 MR566 8/7/09

27 A B A B A B HYDRAULIC & ELECTRICAL GROUP ILLUSTRATION 5-LINE ITEM DESCRIPTION QTY PART NO. 5 ELBOW, 6MB-6MFS ADAPTER, MFS-6MB ELBOW, MFS-6MB MANIFOLD 5-LINE, HF HOSE, 3/8X87.0,0MB-6FFS HOSE, /X.5,FFS-FFS5 Varies HOSE, /X7.0, FFS,FFS HOSE, /X9.0, FFS-FFS HOSE,.X9.0,FFS-FFS90 Varies HOSE, /X6.0,FFS-FFS9O DEPTH TILT TEE, RUN, MFS-FFS-MFS WIRE HARNESS, 9', 5-LINE ELBOW, MB-FFS BR. TEE, MFS-MFS-FFS CYL,.5--.5, 3000 PSI LAF698 6 VALVE CYLINDER LOCK LAF700 7 CYL,.5--.5, 3000 PSI LAF70 8 CYL, , 3000 PSI LAF705 9 MOTOR, REXROTH, VAR.DISP CHK VALVE, 5K MSF-MSF LAF707 TUBE, MOTOR RECIRC. LAF708 HOSE, 3/X97.0,MB-FFS90 LAF7 SIDE SHIFT 9 OR OR 6 DEPTH 3 C V 6 C V HOSE, 3/X9.0,MB-FFS5 LAF73 HOSE, 3/8X9,8MB-8FFS5 LAF ELBOW, 8MFS-6MB & see below WIRE HARNESS CONTACT FFC 8 7 ADAPTER 8 HYDRAULIC QC, FEMALE HF CONTACT FFC CONTACT FFC 9 HYDRAULIC QC, MALE HF CONTACT FFC 30 HYDRAULIC QC, VARIES 3 HYDRAULIC QC, MALE LF CONTACT FFC CONTACT FFC 3 HYDRAULIC QC, FEMALE LF 33 ADAPTER CONTACT FFC CONTACT FFC USED ON 30" AND 36" MODELS SV SV SV3 6MB-8FB LAF03 & 6FB-8MB BATTERY NEGATIVE BATTERY POSITIVE - + BLACK RED BROWN RED YELLOW E F G H /7/09 MR566 5

28 HYDRAULIC CYLINDERS PARTS ILLUSTRATIONS & LISTS ITEM QTY. LAF698 DESCRIPTION LAF73 Nut.75"-6 Grade C Antivibration LAF7 Head " ID Nominal 3 LAF75 Piston.5" OD x " ID Nominal LAF76 Seal Kit (includes all seals, o-rings, etc.) 5 LAF77 Collar " ID Nominal 6 LAF78 Shaft " Diameter " Stroke 7 LAF79 Barrel.5" ID " Stroke LAF698 Sideshift Cylinder LAF70 Depth Cylinder ITEM QTY. LAF70 DESCRIPTION LAF73 Nut.75"-6 Grade C Antivibration LAF7 Head " ID Nominal 3 LAF75 Piston.5" OD x " ID Nominal LAF76 Seal Kit (includes all seals, o-rings, etc.) 5 LAF77 Collar " ID Nominal 6 LAF730 Shaft " Diameter " Stroke 7 LAF73 Barrel.5" ID " Stroke 6 MR566 8/7/09

29 HYDRAULIC CYLINDERS PARTS ILLUSTRATIONS & LISTS LAF705 Tilt Cylinder ITEM QTY. LAF705 DESCRIPTION LAF73 Nut.5"-0 Grade C Antivibration LAF733 Head.75" ID Nominal 3 LAF73 Piston.5" OD x.75" ID Nominal LAF735 Seal Kit (includes all seals, o-rings, etc.) 5 LAF736 Key Stock.3" x.5" 6 LAF737 Shaft.75" Diameter.5" Stroke 7 LAF738 Barrel.75" ID.5" Stroke 8/7/09 MR566 7

30 Limited Warranty Except for the Excluded Products as described below, all new products are warranted to be free from defects in material and/or workmanship during the Warranty Period, in accordance with and subject to the terms and conditions of this Limited Warranty.. Excluded Products. The following products are excluded from this Limited Warranty: (a) Any cable, part that engages with the ground (i.e. sprockets), digging chain, bearing, teeth, tamping and/or demolition head, blade cutting edge, pilot bit, auger teeth and broom brush that either constitutes or is part of a product. (b) Any product, merchandise or component that, in the opinion of Paladin Light Construction, has been (i) misused; (ii) modifi ed in any unauthorized manner; (iii) altered; (iv) damaged; (v) involved in an accident; or (vi) repaired using parts not obtained through Paladin Light Construction.. Warranty Period. The Limited Warranty is provided only to those defects that occur during the Warranty Period, which is the period that begins on the fi rst to occur of: (i) the date of initial purchase by an end-user, (ii) the date the product is fi rst leased or rented, or (iii) the date that is six (6) months after the date of shipment by Paladin Light Construction as evidenced by the invoiced shipment date (the Commencement Date ) and ends on the date that is twelve () months after the Commencement Date. 3. Terms and Conditions of Limited Warranty. The following terms and conditions apply to the Limited Warranty hereby provided: (a) the product. Option to Repair or Replace. Paladin Light Construction shall have the option to repair or replace (b) Timely Repair and Notice. In order to obtain the Limited Warranty, (i) the product must be repaired within thirty (30) days from the date of failure, and (ii) a claim under the warranty must be submitted to Paladin Light Construction in writing within thirty (30) days from the date of repair. (c) Return of Defective Part or Product. If requested by Paladin Light Construction, the alleged defective part or product shall be shipped to Paladin Light Construction at its manufacturing facility or other location specified by Paladin Light Construction, with freight PRE-PAID by the claimant, to allow Paladin Light Construction to inspect the part or product. Claims that fail to comply with any of the above terms and conditions shall be denied. 8 LIMITATIONS AND EXCLUSIONS. ThIS LIMITED WARRANTY IS IN LIEU OF ALL OThER WARRANTIES, EXPRESS OR IMPLIED, INCLUDINg WIThOUT LIMITATION ThE WARRANTIES OF MERChANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND ANY WARRANTY BASED ON A COURSE OF DEALINg OR USAgE OF TRADE. IN NO EVENT ShALL PALADIN LIghT CONSTRUCTION BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAgES. IN NO EVENT ShALL PALADIN LIghT CONSTRUCTION BE LIABLE FOR ANY LOSS OR CLAIM IN AN AMOUNT IN EXCESS OF ThE PURChASE PRICE, OR, AT ThE OPTION OF PALADIN LIghT CONSTRUCTION, ThE REPAIR OR REPLACEMENT, OF ThE PARTICULAR PRODUCT ON WhICh ANY CLAIM OF LOSS OR DAMAgE IS BASED. ThIS LIMITATION OF LIABILITY APPLIES IRRESPECTIVE OF WhEThER ThE CLAIM IS BASED ON BREACh OF CONTRACT, BREACh OF WARRANTY, NEgLIgENCE OR OThER CAUSE AND WhEThER ThE ALLEgED DEFECT IS DISCOVERABLE OR LATENT. Attachment Technologies Inc., a subsidiary of Paladin Brands Holding, Inc. (PBHI) is referred to herein as Paladin Light Construction. February 0, 00 MR566 8/7/09

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