Hi-Mold Series Hi-V450M Hi-V560M(5A)

Transcription

1 Vertical Machining Center HIGH SPEED MACHINING CENTER Series Hi-V450M Hi-V560M(5A) to the World and to the Future Series Ver.1 3,000

2 World Top Class Quality HYUNDAI-KIA Machine High Speed & Productivity Vertical Machining Center Vertical Machining Center Wide machining range, which covers from low speed heavy duty cutting to high speed mold machining Standard high speed rigid tapping feature Newly designed, high performance, the next generation CNC was adopted The most optimized machine structure by the most advanced analysis technique ITEM Hi-V450M Hi-V560M/5A [ ]

3 Speed & Power - X/Y 50m/min (1,969ipm) - Z 40m/min (1,575ipm) - : 40m/min (1,575ipm) Hi-V450M Hi-V560M No-backlash, low heat growth, low noise and low vibration synchronized built-in motor adopted spindle, performs excellent high speed machining with high accuracy and quiet operation. Large( 70mm) ceramic ball bearing was adopted to maintain high rigidity during heavy duty cutting and standard feature of oil-air lubrication system was adopted to maintain high accuracy during high speed cutting. Standard feature of high capacity spindle cooling device (5,400Kcal/60Hz) was adopted to maintain high accuracy with the minimized heat distortion even after long hour s operation. Each axis is equipped with double anchors supported ball-screw and driven by specially designed high precision direct coupling to minimize axis heat growth and backlash, which led accomplishment of extremely fast feedrate 50(1,969ipm)m/min, and repeatability of high accuracy. Maintenance free self-lubricated LM guide and Ball-screw were adopted to prevent any environmental pollution. To prevent possible Stick Slip at the inner side of super precision LM guide for high speed and heavy load capable, was adopted to maintain high accuracy even after long hour s operation. Pantograph mechanism was adopted for Y-axis slide cover to maintain extreme stability during axis movement, which gives accurate positioning capability even during super fast axis movement. Standard feature of maximum speed 24,000RPM, maximum output 33kW (S6 40%), and 9.8kgf.m (S6 40%) torque, built-in spindle drives high efficiency, extreme quiet machining with heavy duty cutting and high speed, high accuracy machining. Optional feature of HSK-40E double (locking) secured tooling system applied and extremely fast 40,000RPM spindle allows super accuracy machining requires super fast speed.

4 Speed & Power Hi-V560M/5A Standard feature of axis cooling system Heavy load handling capable precision roller bearing The best performance tilted rotating table Hydraulic clamp design highly rigid tilting table Rapid traverse speed: 150RPM Built-In Table Maximum Speed : A-axis - 70rpm, C-axis - 150rpm Tilting Angle : -45 ~ +120 Rotating Angle : 360 Least Incremental Command Angle : Maximum load : 250kg(551.1lbs) Standard feature of maximum speed 24,000RPM, maximum output 33kW (S6 40%), and 9.8kgf.m (S6 40%) torque, built-in spindle drives high efficiency, extreme quiet machining with heavy duty cutting and high speed, high accuracy machining. Standard feature of 30liter/min, 5.5bar spindle coolant system and 200liter/min(0.9kW) machine internal coolant system for chip removal were adopted.

5 Accuracy 10.4 Color TFT monitor, and 135 rotating operational panel even add more efficiency. Standard feature portable MPG was adopted to set tools and workpiece conveniently. Simple design for less maintenance ATC adopted precision servo motor to accomplish high speed and reliability. Specially designed shutter separate ATC magazine from machine cutting area to prevent any contaminations from chips and coolant to maintain high accuracy. Standard feature 24 tools capacity allow variety machining (Tool Change Time : 2.6sec) Theoretical structure analysis through three dimensional modeling method and the most advanced and reliable structure analysis through real model building test plan method were adopted to make sure the most optimized highly rigid machine structure. Vibration research removed any harmful vibration and thermally symmetrical design that minimized heat distortion to accomplish high speed and high precision machining. Hi-V450M mm [(Hi-V560M:1, mm) (Hi- V560M/5A: 500mm)] wide table allows variety sizes work-pieces can be machined. Front door opens 720mm [955mm] wide to handle large work-piece easily. Cover, locates at the above of table, opens when front door opens to allow more accessibility for crane operation. Optional feature of 20bar (70bar, if needed) spindle through coolant Spindle speed of 24,000RPM [40,000RPM(Optional)] and cutting feed-rate of 40m/min accomplishes high accuracy, high quality mold machining. Standard feature of looking ahead multi-blocks, high speed control function, which is required for variety mold machining, Feed forward, Compressor, Spline interpolation accomplished high accuracy mold machining. Thermally symmetrical and highly rigid double column structure accomplishes high accuracy even during high speed machining. To minimize spindle heat growth as much as possible, extremely high performance cooling system, Oil-Air mixed circulation method was applied for spindle bearing. Optional feature of proximately sensor method or contact method tool length measurement device automatically measure and register the length of tool, it reduces setting time enormously.

6 Accuracy The short travel, small line block(g01), which is given by CAD/CAM is processed by spline block in the range of predefined accuracy allowance. Cycle time reduction and axis travel speed increment Read machining program in advance, maximum 300 blocks, to reorganize internal block command for optimization of axis travel speed in the range of allowed axis travel speed and acceleration. Execute program with high speed and without interruption between blocks during complicated shape machining. Deduction of axis acceleration / deceleration time shortened machining time There is limit as we reduce path following error by increasing position loop gain because of machine and servo structure. However, feed forward control overcome this limit because it maintains machine and servo structure safeties and allows increment of position loop gain. Reduce path following error to accomplish high speed, high accuracy machining Standard feature of high capacity spindle cooling device(water cooler) is adopted to prevent heat distortion from heat generation by spindle during long hour s operation. COOLANT JACKET (BUILT-IN MOTOR) CHILLER IN (FROM OIL CON.) COOLANT JACKET (REAR BEARING) CHILLER OUT (TO OIL CON.) Heat distortion compensate device, developed by Hyundai-Kia, minimizes heat distortion, which is generated during long hour s operation, to execute highly reliable and high accuracy machining. GAP SENSOR (ONLY 24,000rpm OPTION) Z-AXIS POSITIONING CONTROL CNC PLC COOLANT JACKET (FRONT BEARING) Jerk limitation maintains machining accuracy and safety from machining accuracy deviation due to the shock, which occurs during sudden machine acceleration / deceleration Maintain high accuracy by smooth acceleration / deceleration during machining SPINDLE COOLING SYSTEM (24,000rpm, STANDARD) HEAT DISTORTION COMPENSATE DEVICE (24,000rpm / 40,000rpm OPTION) TAMPERATURE SENSOR (HEAT GENERATING POSITION) (24,000rpm / 40,000rpm OPTION) TAMPERATURE SENSOR (SETTING POSITION)

7 Specification HSK-A63 (24,000rpm-Std.) HSK-E40 (40,000rpm-Opt.) Hi-V450M / 560M Hi-V560M/5A Hi-V450M / 560M / 560M/5A Machine speifications and other features are subject to change without notice

8 Specification SINUMERIK-840D Figures in inch are converted from metric values. Design and specifications subject to change without notice. Head Office & Factory Kaumjung-Dong, Changwon, Gyeongnam, Korea TEL : , FAX : http : // trade@wia.co.kr HYUNDAI - KIA MACHINE AMERICA CORP. (New Jersey Office) 30 Murray Hill Parkway, Suite 300. East Rutherford, NJ U.S.A. TEL : , FAX : http : // sales@hyundai-kiamachine.com HYUNDAI - KIA MACHINE AMERICA CORP. (Chicago Office) 500 Remington Rd. Ste 101, Schaumburg, IL U.S.A. TEL : , FAX : http : // sales@hyundai-kiamachine.com HYUNDAI - KIA MACHINE AMERICA CORP. (L.A Office) Knott Ave, Suit F, Cypress, CA U.S.A TEL : , FAX : , http : // sales@hyundai-kiamachine.com HYUNDAI - KIA MACHINE AMERICA CORP. (Argentina Office) Moreau De Justo, Alicia 1848 piso 406 Puerto Madero - Capital Federal, Argentina TEL : , FAX : http : // sales@hyundai-kiamachine.com HYUNDAI - KIA MACHINE EUROPE GMBH. (Germany Office) Kaiserleipromenade 5, D Offenbach, Germany TEL : +49 (0) , FAX : +49 (0) sales@hyundai-kia.de HYUNDAI - KIA MACHINE EUROPE GmbH (Raunheim Service Center) Kelsterbacher Str D Raunheim, Germany TEL : +49 (0) , FAX : +49 (0) yspark@hyundai-kia.de Seoul Office 10th Floor Landmark Tower , Yeoksam Dong, Gangnam-Gu, seoul, Korea TEL : , FAX : HYUNDAI - KIA MACHINE SHANGHAI OFFICE Room 501 Ocular B/D, No Wu zhong Road, Shanghai, China TEL : ~3, FAX : jgbae309@wia.co.kr HYUNDAI - KIA MACHINE BEIJING OFFICE Room 908 No. 38 Xiaoyun Road, Chaoyang District, Beijing, China TEL : ~2, FAX : ijyang7@wia.co.kr HYUNDAI - KIA MACHINE GUANGZHOU OFFICE Room 1305 Citic Plaza No. 233 Tianhebei Road,Guangzhou, China TEL : /1596, FAX : iclee@wia.co.kr HYUNDAI - KIA MACHINE CHENGDU OFFICE Room 2103, Block A, Times Plaza, Zongfu Road, Chengdu, China TEL : , FAX : HYUNDAI - KIA MACHINE WUHAN OFFICE Room 43-05, New World International Trade Building(Wuhan) No.568 Jianshe Avenue, Jianghan District, Hankou, Wuhan, Hubei TEL : /3256, FAX : HYUNDAI - KIA MACHINE Qingdao OFFICE Room 1207, Zhaoyin Building, 36 Hongkong Middle Road, Qungdao, shandong , China TEL : ~6, FAX : HYUNDAI - KIA MACHINE INDIA OFFICE 6B, EGA Trade Centre. 809 Poonamallee High Road, Kilpauk, Chennai , India TEL : , FAX : ucryu@wia.co.kr