Air Powered Double Diaphragm Pumps. Polypropylene Pumps. Made In Japan
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1 Air Powered Double Diaphragm Pumps 2016 Polypropylene Pumps Made In Japan
2 Presenting YTS Double Diaphragm Pumps Made In Japan Non-Lubricated Design High Flow Rates Efficient Air Consumption Easy & Fast to Service Bolted Construction & Torqued New Coil Spring Air Motor Extremely Reliable Common Footprint & Dimensions Compact & Robust Short Stroke Operation Patent Pending D500AS (Pictured) 2 Aluminium Pump 730 L/min Max Flow Rate AODD Pump Characteristics Powered by Compressed Air. Dry Run. Pump against a Closed Discharge Line. Variable Flow Rates. Variable Discharge Pressures. Pump Liquid Slurries. Self Priming. Handle a Wide Variety of Liquids. Considered Explosion Proof. Shear Sensitive. Simple to Install & Operate. Air Powered Double Diaphragm Pumps Manufactured in Japan with Superior Quality & Finish. Designed for High Performance Operation & Long Life Expectancy. Fully Engineered with Design Features not often found in other brands.
3 Material Line-up. The YTS Polypropylene pump line-up is available in 3 types of Polypropylene: pure Polypropylene, glass filled Polypropylene, and carbon filled Polypropylene. Pure Polypropylene. Pure PP is a low cost thermoplastic polymer with a moderate level of tensile and flex strength. PP resists strong acids and alkalis however can be attacked by some strong chemicals such as chlorine, fuming nitric acid and other strong oxidizing agents. PP can creep over time due to pressure and temperature variations. PP is often used for applications where there is a need to resist moderately harsh chemicals and is used especially for the production, storage and transfer of moderately corrosive fluids. Pure PP is not electrically conductive. *Refer to MSDS and chemical compatibility charts or for more information about PP chemical compatibility. YTS Pure PP Pump Design Features Manufactured from High Grade Pure Homogenous Type Polypropylene. Has higher chemical resistance compared to PPG and other types of cheaper PP material. YTS PP pumps are specifically designed to resist creep with special leak resistance features built in. Glass Filled Polypropylene. PPG has a lower level of chemical resistance compared to Pure PP however has increased tensile strength offering increased creep resistance for improved leak free operation. PPG can be better at handling pressure and temperature variations and is better suited to handling abrasive particle laden fluids. PPG is not electrically conductive. Carbon Filled Polypropylene. Electrically Conductive Polypropylene Plastic is recommended for transferring flammable corrosive liquids or for operation in explosive environments. As above it has moderately high chemical resistance. Conductive PP can be ATEX certified in some cases. *Refer to ATEX certification for more information. Pump Model Nomenclature. The Looped C Spool The new Looped C Spool offers improved switching reliability and longer parts life expectancy. The Looped C Spool also has fully replaceable Seal Rings and a new lightweight Shaft. The Sleeve has been redesigned offering increased wear resistance and increased surface smoothness. Spool & Sleeve are both outside accessible and completely Non-lubricated.
4 D050PT-PP ¼ Air Powered Double Diaphragm Pumps Maximum flow rate: 11.5 L/min Material Options: Pure PP & PPG Optional PPG Model. D050 Polypropylene Pump Series Maximum Solids Size: Description: Wetted Body Material Options: Diaphragm/Check Valve Materials 11.5 L/min. (3.1 GPM) Flat Valve = 0 mm. (ball Valve option available on metallic models) MPa ( PSI) Ryton Air Motor (PPS), Looped C Spring Air Spool, Flat Check Valves, Side or Multi Port Liquid Connections. Internal Silencer. Fully Bolted Body. ¼" (6mm) Threaded Connections PT Pure PP & PPG. PTFE as Standard for all Models CE. E Series. Drum Pump Series. FKM, EDPM, CR, NBR Diaphragms, High Performance Spool. Filter Regulator. Bolt Caps. NPT connections. 2 In 2 Out connections. Air side service kit. Notes: Compact Size. New footprint. Grease or oil Lubrication is not necessary during normal operation. Looped C for improved reliability. Multi Ports standard on PP model. Model PP PPG Air Motor PPS PPS Wetted Parts PP PPG DIAPHRAGMS PTFE PTFE FLAT VALVES PTFE PTFE O-RINGS PTFE PTFE VALVE SEATS PP PPG VALVE GUIDES PP PPG CENTRE DISKS PP PPG Note: D050 series pumps are also available in a range of other materials including SUS, POM, PVDF & Aluminium.
5 D100P -PP ⅜ Air Powered Double Diaphragm Pumps Maximum flow rate: 18 L/min Material Options: Pure PP & PPG Optional PPG Model. D100 Polypropylene Pump Series Maximum Solids Size: Diaphragm / Check Valve Materials: 18 L/min. (4.8 GPM) Ball Valve = 1.0 mm MPa ( PSI) Aluminium Air Motor (Al), Spring-less Air Spool, Ball Check Valves, Multi Port Liquid Connections. External Silencer. Fully Bolted Body. ⅜" (10mm) Threaded Connections PT. Pure PP & PPG. PTFE, TPO, TPEE, NBR, CR. CE. ½ C Centre Connections. Drum Pump. Filter Regulator. Filter Regulator Lubricator. NPT, Z liquid connections. Model PP (PTFE) PPG (PTFE) Air Motor ADC 12 ADC 12 Wetted Parts PP PPG DIAPHRAGMS PTFE PTFE BALL VALVES PTFE PTFE O-RINGS PTFE PTFE VALVE SEATS PP PPG VALVE GUIDES PP PPG CENTRE DISKS PP PPG Notes: Compact size. suitable for frequent start stop, dead head & high back pressure type applications. Available in PPG and new Pure PP body materials. Lubrication not necessary during normal operation. Multi ports standard on Pure PP model.
6 D102P ⅜ Air Powered Double Diaphragm Pumps Maximum flow rate: 24 L/min Material Options: PPG. D102 Polypropylene Pump Series Maximum Solids Size: Diaphragm / Check Valve Materials: 24 L/min. (6.3 GPM) Ball Valve = 1.0 mm MPa ( PSI) Ryton Air Motor (PPS), C-Spring Air Spool, Ball Check Valves, Side Port Liquid Connections. External Silencer. Fully Bolted Body. ⅜" (10mm) Threaded Connections PT. PPG. PTFE, TPO, TPEE, NBR, CR. CE. Filter Regulator. PTFE Balls. NPT Connections. Etc. Notes: Old model pump only available in PPG. Chemically resistant air section (PPS). Compact size. Lubrication not necessary during normal operation. Old model however still available for sale. Model PPG (PTFE) PPG (TPO) Air Motor PPS PPS Wetted Parts PPG PPG DIAPHRAGMS PTFE TPO BALL VALVES PTFE EDPM O-RINGS PTFE EDPM VALVE SEATS PPG PPG VALVE GUIDES PPG PPG CENTRE DISKS PPG PPG
7 D150P ½ Air Powered Double Diaphragm Pumps Maximum flow rate: 28 L/min Material Options: PPG Flat & Ball Check Valve Versions available. D150 Polypropylene Pump Series 28 L/min. (7.39 GPM) Maximum Solids Size: Flat Valve = 0 mm. Ball Valve = 1.0 mm Diaphragm / Check Valve Materials: MPa ( PSI) Aluminium Air Motor (Al), Spring-Less Air Spool, Flat or Ball Check Valves, Side Port Liquid Connections. External Silencer. Fully Bolted Body. ½" (15mm) Threaded Connections PT. PPG. PTFE, TPO, TPEE, NBR, CR. CE. TPO Backup Diaphragms. Filter Regulator. Filter Regulator Lubricator. Z, NPT connections etc. Notes: suitable for frequent start stop, dead head & high backpressure type applications. Lubrication not necessary during normal operation. Both ball and flat check valve pumps are available. Old design however still available for sale. Model PPG (PTFE) PPG (TPO) Air Motor ADC 12 ADC 12 Wetted Parts PPG PPG DIAPHRAGMS PTFE TPO FLAT / BALL VALVES PTFE O-RINGS PTFE EDPM VALVE SEATS PPG PPG VALVE GUIDES PPG PPG CENTRE DISKS PPG PPG PTFE (FLAT) EDPM (BALL) Note: D150 series pumps are also available in POM.
8 D151P ½ Air Powered Double Diaphragm Pumps Maximum flow rate: 50 L/min Material Options: PPG Flat & Ball Check Valve Versions available D151 Polypropylene Pump Series 50 L/min. ( 13.2 GPM) Maximum Solids Size: Flat Valve = 0 mm Ball Valve = 1.0 mm. Diaphragm / Check Valve Materials: MPa ( PSI) Ryton Air Motor (PPS), C-Spring Air Spool, Flat or Ball Check Valves, Side Port Connections. Internal Silencer. Fully Bolted Body. ½ (15mm) Threaded Connections. PT PPG. PTFE, TPO, TPEE, NBR, CR. CE. TPO Backup Diaphragms. Filter Regulator. Z, O, NPT liquid connections. Notes: Old model superseded now by the new D152 Series however still available for sale. Lubrication not necessary during normal operation. Model PPG (PTFE) PPG (TPO) Air Motor PPS PPS Wetted Parts PPG PPG DIAPHRAGMS PTFE TPO FLAT / BALL VALVES PTFE O-RINGS PTFE EDPM VALVE SEATS PPG PPG VALVE GUIDES PPG PPG CENTRE DISKS PPG PPG PTFE (FLAT) EDPM (BALL) Note: D151 series pumps are also available in a range of other materials including SUS, POM, PVDF & Aluminium.
9 D152P -PP ½ Air Powered Double Diaphragm Pumps Maximum flow rate: 56 L/min Material Options: Pure PP. Carbon Filled PP Flat & Ball Check Valve Versions Available D152 Polypropylene Pump Series 56 L/min. (14.8 GPM) Maximum Solids Size: Flat Valve = 0 mm. Ball Valve = 2.0 mm Diaphragm / Check Valve Materials: MPa ( PSI) Polypropylene Air Motor (PPG), Looped C Spring Air Spool, Flat or Ball Check Valves, Multi Port Liquid Connections (as standard). Internal Silencer. Fully Bolted Body. Multi Footprint options. ½ (15mm) Threaded Connections PT Multi-Ports. Pure PP & Carbon filled PP. PTFE, FKM, TPO, TPEE, NBR, CR, EDPM. CE. ATEX (Carbon PP version). TPO Backup Diaphragms. Filter Regulator. NPT Connections. Drum pump. E series Pump. Etc. Notes: New model available in all materials. Very high flow rates. Large solids size. Low air consumption. Multiport liquid connections. Multi footprint and common drop-in dimensions. Lubrication not necessary during normal operation. PPG air motor for increased chemical resistance. Looped C for increased reliability. Model PP (PTFE) PP (TPO) Air Motor PPG PPG Wetted Parts PP PP DIAPHRAGMS PTFE TPO FLAT / BALL VALVES PTFE O-RINGS PTFE EDPM VALVE SEATS PP PP VALVE GUIDES PP PP CENTRE DISKS PP PP PTFE (FLAT) EDPM (BALL) Note: D152 series pumps are also available in a range of other materials including SUS, PVDF POM & Aluminium.
10 D202P -FL 3/4 Air Powered Double Diaphragm Pumps Maximum flow rate: 120 L/min Material Options: PPG. Flange & Threaded Versions Available All 202 Pumps now shipped with grey PPG Feet Optional Threaded Connections D202 Polypropylene Pump Series Maximum Solids Size: Diaphragm / Check Valve Materials: 120L/min (31.7 GPM) (Rubber Version) 2.0 mm MPa ( PSI) Polypropylene Air Motor (PPG), Looped C Spring Air Spool, Ball Check Valves, Side Port Liquid Connections. External Silencer. Fully Bolted Body. 3/4 (20mm) Flange or Threaded Connections. DIN/PT PPG. PTFE, NBR, TPEE, FKM, TPO, EDPM, CR. CE. TPO Backup Diaphragms. Filter Regulator. E Series Pumps. NPT/ANSI connections. Notes: 3/4 Pumps with a PPG air motor section for high chemical resistance. Available with both threaded or flange connections. Lubrication not necessary during normal operation. Also available with NPT threaded & ANSI Flange connections. Looped C Spool for increased reliability. Model PPG (PTFE) PPG (TPO) Air Motor PPG PPG Wetted Parts PPG PPG DIAPHRAGMS PTFE TPO BALL VALVES PTFE TPO O-RINGS PTFE EDPM VALVE SEATS PPG PPG VALVE GUIDES PPG PPG CENTRE DISKS PPG PPG Note: D202 series pumps are also available in PVDF Aluminium & SUS.
11 New Improved Eco Ring Model! D252P -FL 1 Air Powered Double Diaphragm Pumps Maximum flow rate: 165 L/min Material Options: PPG & Carbon PP Flange & Threaded Versions Available Optional Threaded Connections D252 Polypropylene Pump Series Maximum Solids Size: Diaphragm / Check Valve. 165L/min (43.6 GPM) 3.0 mm MPa ( PSI) Polypropylene Air Motor (PPG), Looped C Spring Air Spool, Ball Check Valves, Side Port Liquid Connections. External Silencer. Fully Bolted Body. New Multi Footprint Design. New Eco Ring Model 1 (25mm) Flange or Threaded Connections. DIN/PT PPG & Carbon Filled PP PTFE, EDPM, TPEE, FKM, TPO, NBR, CR. CE. ATEX. (For Carbon filled PP model) TPO Backup Diaphragms. Filter Regulator. E Series Pumps. NPT/ ANSI Connections Etc. Notes: 1 Pumps available in PPG & Carbon PP and with a PPG air motor section for high chemical resistance. Available with both threaded or flange connections. Lubrication not necessary during normal operation. Also available with NPT threaded & ANSI Flange connections. Fitted Eco Ring with improved Air Consumption figures. Model PPG (PTFE) PPG (TPO) Air Motor PPG PPG Wetted Parts PPG PPG DIAPHRAGMS PTFE TPO BALL VALVES PTFE EDPM O-RINGS PTFE EDPM VALVE SEATS GFRPP GFRPP VALVE GUIDES PPG PPG CENTRE DISKS PPG PPG Note: D252 series pumps are also available in PVDF.
12 D400P -FL 1 ½ Air Powered Double Diaphragm Pumps Maximum flow rate: 380 L/min Material Options: PPG D400 Polypropylene Pump Series Maximum Solids Size: Diaphragm / Check Valve: 380 L/min (100.4 GPM) (TPO Version) 7.0 mm MPa ( PSI) Aluminium Air Motor Section, Mechanical Coil-Spring Air Motor, Ball Check Valves, External Silencers (2). Fully Bolted Body. Multi Footprint options. 1 ½ (40mm) Flange Connections. PPG. PTFE, CR, EDPM, NBR. TPEE, FKM, TPO. CE. TPO Backup Diaphragms. Filter Regulator. High Performance Muffler. Destroke Cushions. Carry Handles. ANSI Connections. Notes: High Flow Rates. Non-lubricated Shuttle Valve. Pump can operate from Very Low up to Very High Air Pressures and have Better Air Consumption compared to previous models. Suited to Both Start Stop & Fully Continuous pumping applications. Can easily handle High Heads and Very Long Discharge Lines. Good for Filter Press & other Dead Head type processes. Flange models matches both DIN and ANSI. Heavy Duty SUS Legs. Multi footprint design. Model PPG (PTFE) PPG (TPO) Air Motor ADC12 ADC12 Wetted Parts PPG PPG DIAPHRAGMS PTFE TPO BALL VALVES PTFE EDPM O-RINGS PTFE EDPM VALVE SEATS PP PP CENTRE DISKS PPG PPG Note: D400 series pumps are also available in PVDF.
13 D500P -FL 2 Air Powered Double Diaphragm Pumps Maximum flow rate: 620 L/min Material Options: PPG D500 Polypropylene Pump Series Maximum Solids Size: Diaphragm / Check Valve: 620 L/min (163.8 GPM) (TPO Version) 8.0 mm MPa ( PSI) Aluminium Air Motor Section, Mechanical Coil-Spring Air Motor, Ball Check Valves, External Silencers (2). Fully Bolted Body. Multi Footprint options. 2 (50mm) Flange Connections. PPG. PTFE, CR, EDPM, NBR. TPEE, FKM, TPO. CE. TPO Backup Diaphragms. Filter Regulator. High Performance Muffler. Destroke Cushions, Carry Handles. ANSI Connections. Notes: High Flow Rates. Completely Non-lubricated Shuttle Valve. Pumps can operate from Very Low up to Very High Air Pressures and have up to 25% Better Air Consumption compared to previous models. Suited to Both Start Stop & Fully Continuous pumping applications. Can easily handle High Heads and Very Long Discharge Lines. Good for Filter Press & other Dead Head type processes. Flange models matches both DIN and ANSI. Heavy Duty SUS Legs. Multi-Footprint Design. Model PPG (PTFE) PPG (TPO) Air Motor ADC12 ADC12 Wetted Parts PPG PPG DIAPHRAGMS PTFE TPO BALL VALVES PTFE EDPM O-RINGS PTFE EDPM VALVE SEATS PP PP CENTRE DISKS PPG PPG Note: D500 series pumps are also available in a range of other materials including SUS, PVDF, Aluminium and Cast Iron.
14 D800P -FL 3 Air Powered Double Diaphragm Pumps Maximum flow rate: 760 L/min Material Options: PPG D800 Polypropylene Pump Series Maximum Solids Size: Diaphragm / Check Valve: 760 L/min (200.8 GPM) (TPO Version) 10 mm MPa ( PSI) Aluminium Air Motor Section, Mechanical Coil-Spring Air Motor, Ball Check Valves, External Silencers (2). Fully Bolted Body. Multi Footprint options. 3 (80mm) Flange Connections. PPG. PTFE, CR, EDPM, NBR. TPEE, FKM, TPO. CE. TPO Backup Diaphragms. Filter Regulator. High Performance Muffler. Carry Handles. ANSI Connections. Notes: High Flow Rates. Completely Non-lubricated Shuttle Valve. Pumps can operate from Very Low up to Very High Air Pressures and have Better Air Consumption compared to previous models. Suited to Both Start Stop & Fully Continuous pumping applications. Can easily handle High Heads and Very Long Discharge Lines. Good for Filter Press & other Dead Head type processes. Flange models matches both DIN and ANSI. Heavy Duty SUS Legs. Multi-Footprint Design. Model PPG (PTFE) PPG (TPO) Air Motor ADC12 ADC12 Wetted Parts PPG PPG DIAPHRAGMS PTFE TPO BALL VALVES PTFE EDPM O-RINGS PTFE EDPM VALVE SEATS PP PP CENTRE DISKS PPG PPG Note: D800 series pumps are also available in a range of other materials including SUS, Aluminium and Cast Iron.
15 Conductive Polypropylene Pumps Carbon Filled Polypropylene. Electrically Conductive Polypropylene Plastic for transferring flammable corrosive liquids or for operation in explosive environments. Conductive PP can be ATEX certified in some cases. Pumps shipped with fully conductive Polypropylene chambers, manifolds, air motor, and feet. *Refer to ATEX certification for more information. D152C -PC ½ Air Powered Double Diaphragm Pumps Maximum flow rate: 56 L/min Material Options: Carbon Filled PP D252C -PC-FL 1 Air Powered Double Diaphragm Pumps Maximum flow rate: 165 L/min Material Options: Carbon Filled PP. D152CS-PC Performance Curves D253CS-PC Performance Curves
16 Options, Parts & Accessories E Series Electrically Controlled Pumps E Series Pumps are used for critical process type applications and can be fully integrated into control systems and process machinery. They are used for metering, batching, or cycle speed control and can also be connected to warning devices to monitor pump stroke rate or pump stoppages etc. Drum Pumps Drum Pumps fitted with a vertical suction tube and bung adapter. Used in conjunction with 200 litter drums. Due to their self-priming ability, dry run capabilities and portability the air pumps make for an excellent drum pump. Available for some models ¼ to 1 Standard Grade PTFE Pumps A full Range of Standard Grade PTFE Pumps for highly aggressive chemicals and for use in aggressive environments. Able to be used in some clean room type applications such as within the Semiconductor Industry. Pumps available from ¼ to 1 with both threaded and flange connections. Spare Parts & Service Kits A full Range of Pump Parts and Service Kits are available for all models
17 General Pump Maintenance. Ball Guides (4) Ball Guides are fully independent & modular and protect the Pump body from unnecessary damage. If worn out they can be easily & cheaply replaced without having to replace an entire set of pump Chambers or Manifolds. Ball Valves (4) Pumps are fitted with either Ball or Flat Valves. Ball Valves are available in a number of different materials including PTFE. D152PS-PP (Pictured) 1/2 PP Pump 56 L/min Max Flow Rate Ball Seats (4) Ball Seats are also modular & can be easily replaced if worn out. Ball Guides & Seats can also be interchanged to another material such as 316 SUS for better abrasion resistance. Spool Valve The Spool Valve is outside accessible and can be removed by hand within a few seconds. Also instead of replacing the entire valve it is possible to just change the Seal Rings (5). The Spool Valve is 100% lubrication free so no grease or oil is required under normal operating conditions. Spool Sleeve The Spool Sleeve is Modular, replaceable and is 100% outside accessible. The Sleeve is manufactured from an extremely hard wearing and extremely smooth material allowing it to have an extended life expectancy. The Sleeve is designed to protect the Air Motor Assembly from unnecessary abrasion damage. Pilot Valves (2) Although considered a non wearing component from time to time the Pilots may need to be changed. When changing the Pilots note that they are fully modular and operate independently. Each valve is also contained within a hard wearing and replaceable plastic Seat which protects the Air Motor Assembly from unnecessary wear and tear. Throat Bearings (2) The removable Throat Bearings contain & stabilize the Center Rod and are made from hard wearing plastic. This component is used to protect the Center Rod & also protect the pumps Air Motor Assembly from unnecessary wear & tear. Maintenance Features Built into every YTS Pump Diaphragms (2) Diaphragms are usually the hardest wearing component and are also available in a range of different materials. Bolted Construction, can be easily and Quickly Disassembled and Reassembled. All common Wearing Surfaces are Modular and Replaceable. Extensive use of High Tech Abrasion Resistant plastics and metals. No Special Tools Required for service. Pumps are Non-Lubricated. Air motor is Outside Accessible. Pumps are fitted with an External Air Motor Reset Switch. No Form Fit or Matched Components. Pumps can be Easily Torqued and Re Torqued over time. Many Common Parts used on different model pumps. For more information contact YTS Co Ltd: sales@yts-pump.com
18 YTS Patent History 12 Patents (Now Expired). 6 Design Patents (Current). 4 Patents Pending. Notes: Products & specifications contained within this catalogue may be changed without notice. Pumps listed are available in various sizes and materials. For each application please take extreme care with pump choice and always consider factors such as chemical compatibility, solids size, abrasion resistance, temperature of the liquid, temperature of the surrounding atmosphere, airline or liquid line pressure etc. Always refer to MSDS and chemical compatibility charts or for more information about chemical compatibility. For more information on choosing the correct pump, please consult with your distributor or contact YTS directly. Note that products contained may be subject to international trade restrictions or embargoes and may require an export permit from the Japan Ministry of Economy and Industry (METI) prior to dispatch. For more information regarding international export control regulations please contact your distributor or YTS directly. For information regarding re-export please contact your local authorities directly. For information regarding CE & ATEX refer to the CE and ATEX certification available separately. Countries where YTS patents were applied: Japan, China, Korea, USA, Italy, Denmark, France, Germany, Netherlands, Sweden, and England. Contact: YTS Co Ltd. Address: , Monoi, Yotsukaido City, Chiba, Japan Phone: +81 (0) Mail: sales@yts-pump.com Web: yts-pump.com Copyright YTS Co., Ltd. All rights reserved.
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