For Ceramic Duty. Over 40 Years Ceramic Industry Experience! Mixing Tanks Gravity Casting Casting Machines Tank Transfer

Transcription

1 Over Years Ceramic Industry Experience! For Ceramic Duty Mixing Tanks Gravity Casting Casting Machines Tank Transfer Mold Cleaning Glaze Spray Waste Treatment Utility

2 Warren Rupp Signature Pump Configurations for Abrasive Ceramic Industry Applications Heavy Duty Ball Heavy Duty Flap Standard Duty Weighted Ball Check Valves Solids Range +1/" (6mm) to 7/8" (mm) Dry Primes up to Ft of Water SIZING to extend MTBF and... lower total cost of ownership ESADS+Plus - Performance Guaranteed - In-line Serviceable Air Valve System Bolted Construction - Safe - Reliable - Easy Maintenance Durable, Single-Purpose, Corrosion Resistant, Diaphragm Connecting Rod - Guaranteed & Bottom Discharge Porting - Eliminates Settling Solids Thick Wall Construction Horizontal and Vertical Manifold Connections Free Standing Base - Reduces Downtime - Easy Re-Build Heavy Duty Wear Package - Extends MTBF FEATURES - BENEFITS Hinged Flap Check Valves Solids Range +1/" (6mm) to " (76mm) Dry Primes up to Ft of Water Pumping requirements (flow & head) for most applications can be met by multiple sizes of pumps. Talk to Warren Rupp s application engineers to assist you with a size selection which best fits your total cost of ownership budget. An appropriately sized-up pump will lower the consolidated initial investment, repair, labor and energy costs. This BEST PRACTICE ensures desirable returns on the initial investment frequently measurable in weeks. EXAMPLE: 8 PSI HEAD BAR PSI (17) AIR CONSUMPTION () SCFM (M /hr) (1) (68) 1 PSI 8 PSI 6 PSI PSI PSI Air Inlet Pressure Standard Duty (8) 6(11.9) Top Discharge Porting - Eliminates Entrained Air Metallic and Non-Metallic Materials of Construction Ball Check Valves Light Weight - Portable 9-18 Manifold Connection Rotation Solids Range + 1 /8" (mm) to ½" (1.7mm) Dry Primes up to Ft of Water 7(118.9) 1½" PERFORMANCE CURVE 8(1.9) 9(1.9) * U.S. Gallons per minute 1 1 Liters per minute CAPACITY HEAD BAR PSI 1 1(17) () (1)(68) PSI 8 PSI 6 PSI PSI AIR CONSUMPTION SCFM (M /hr) PSI Air Inlet Pressure (8) 6(11.9) 7(118.9) 8(1.9) 9(1.9) * U.S. Gallons per minute " PERFORMANCE CURVE 9(161.) 1(169.9) 1 Liters per minute CAPACITY HEAD BAR PSI AIR CONSUMPTION SCFM (M () /hr) (68) 6(11.9) 8(1.9) 1(169.9) 1 PSI 8 PSI 6 PSI PSI PSI Air Inlet Pressure * 1(.9) 1 (7.9) " PERFORMANCE CURVE 16(71.8) 18(.8) (9.8) U.S. Gallons per minute Liters per minute CAPACITY

3 Process Map for Ceram Ideal Pump Types for your Raw Materials Mixing Tanks above ground Tank Cars or Rail Cars Raw Materials Holding Tanks Mixing Tanks below ground Holding Tanks Rely on the field-proven expe...to deliver the superior quality and performa APPLICATIONS Tank & Rail Cars Raw materials used in the manufacture of ceramic products are often delivered to the facility in slurry form. Sandpiper pumps are used to unload tank trucks and railway cars. Holding Tanks Filtered fluids are often recirculated then pumped from storage tanks to mixing tanks using SANDPIPER pumps. Mixing Tanks (Above Ground) Fluids are mixed in large mixing tanks in preparation for final casting. Sometimes mixed fluids are pumped to holding tanks before casting using SANDPIPER pumps. Mixing Tanks (Below Ground) Fluids are mixed in large mixing tanks in preparation for final casting. Sometimes mixed fluids are pumped to holding tanks before casting using SANDPIPER pumps. Cast Shop (Gravity Molds) Fluids are normally pumped from underground holding tanks and distributed to various casting stations to fill the molds. Gravity castings are typically manually filled with the pump deadheaded against a ball valve operated by the employee filling the mold. Cast Shop (Casting Machines) Casting machines are used to fill molds automatically. Sandpiper pumps are used to fill the molds. Cast Shop (High Pressure Casting Machines) High pressure casting machines are used to fill molds more quickly while extracting water from the press. SANDPIPER manufactures a high pressure pump for this application. Cast Shop (Deionized Water) Deionized water is used to clean molds intermittently. Deionized water is pure and will not leave trace contamination. A SANDPIPER non-metallic pump is preferred. Glaze Spray Glaze is applied using manual or automatic spray guns, to give the product color and a shiny, smooth finish. SANDPIPER pumps are used to atomize the glaze. Waste Water Treatment Waste generated from the manufacturing process is normally treated on site. Sandpiper pumps are used for sumping, dosing and filter press applications. Utility Pumps Basic fluid handling applications from a drum. Best Dead Settling S (Non-Suspernded Type Head Abrasives HP Heavy Duty Ball - Heavy Duty Flap - Standard Duty - Special Duty High Pressure - HP ALL Solids)

4 ramic Manufacturing your Ceramic Process Casting Machine Deionized Water Glaze Spray lding anks Gravity Molds HP High Pressure Casting Machine Glaze experience of SANDPIPER ormance needed for ceramic manufacturing Suction High Chemical sives Lift Pressure Non-Metallic Resistance Other Considerations Choose a pump with high flow rates so that the time to unload the tank is minimized. Use a bottom ported Heavy Duty Ball Valve Pump to minimize settling while maximizing abrasion resistance. Use a bottom ported Heavy Duty Ball Valve Pump to minimize settling while maximizing abrasion resistance. A Heavy Duty Flap Valve Pump has unparralleld suction lift capabilty and is ideal for handling viscous and high specific gravity fluids. The ESADS+Plus On-Off-On reliability guarantee will assure that the pump works when required and when other brands won t. Use a Tranquilizer to minimize line shock. These units are normally in permanent installations so a long mean time between failures (MTBF) is key. The Heavy Duty Ball Valve Pump design will not wear like standard high pressure ball valve pump designs. Use non-metallic materials to assure no contamination is introduced during the cleaning process. Choose a seat material that will handle the high velocities and abrasive characteristics of glaze spraying applications. Industrial waste treatment areas are excellent applications for SANDPIPER Pumps and accessories. Utility pump applications are often overlooked opportunities to install a SANDPIPER pump to improve safe and efficient fluid handling.

5 Warren Rupp Signature Design Platform ESADS+Plus (Externally Serviceable Air Distribution System) ON-OFF-ON... Reliability - guaranteed! Primary system components = main directional air valve (with cross-drilled pressure ports) & pilot valve Cross-Drilled Pressure Port Pilot/Boost Pressure GUARANTEED NON-STALLING AIR VALVE PERFORMANCE If a Warren RuppESADS+Plus (ExternallyServiceableAirDistributionSystem) EVER* failstooperateorrestartaftershutdowndueto centering of themainairvalveorpilot valve, Warren Rupp will replace the air drive system free of charge. Having supplied this UPGRADED, FIELD PROVEN, RETROFITABLE, air drive system since 1996, the absence of any field failures related to design, gives Warren Rupp the CONFIDENCE to offer the ONLY WRITTEN AIR VALVE PERFORMANCE GUARANTEE IN THE AODD INDUSTRY! What makes this ESADS+Plus air drive systemsodifferentfromalternative technologies? The short answer is WARREN RUPP S cross-drilled technology. Here s how it works: 1. As a diaphragm assembly shifts to one side of the pump, its air-side diaphragm plate makes physical contact with the pilot valve.. The pilot valve movement opens a channel for air to be EXHAUSTED from one side of the main air valve spool, resulting in a lower pressure on that side of the valve spool.. The pilot valve movement also opens a channel that directs the primary air supply to the opposite side of the main air valve spool. The differential pressure across the main air valve spool causes it to shift.. As the main air valve spool shifts, it redirects the driver air from one diaphragm to the other (i.e. alternatelyexhaustingfrombehindonediaphragm, whileapplyingcompressedairbehindthe other.) At this point is when the WARREN RUPP cross-drilled advantage is realized.. WARREN RUPP S cross-drilled technology channels a supplementary source of air, from the pressurized inner chamber, to lock ( air detent ) that side of the main air valve spool under pressure. The main air-valve spool has no means of drifting or centering because of the ever-present difference of pressure across the main air valve spool. 6. Nothinghappenstochangetheconditionuntiltheworkingdiaphragmpullstheresting diaphragmassemblyintocontactwiththeoppositesideofthepilotvalvespoolandthe process repeats itself. There are no springs, no sliding-shoes, no magnets, no unbalanced spools, and no deception about the number of parts needed to ensure performance. Unlike other technologies that require major pump disassembly just for inspection, there is no difficulty in inspection or removal from the pump. It bolts on and off. In short, it just keeps working and YES, it is in-line serviceable. ThedesignimprovementsoftheESADS+Plus air drive system havemade it the ONLY air drive system Warren Rupp offers on its new pumps, simply because it works. An additional benefit for customers is that this UPGRADED air drive system can be easily RETROFITTED into almost all Warren Rupp pumps produced in the last thirty+ years owing to our modular pump design. Other pump manufacturers say their air valves do not stall... Warren Rupp GUARANTEES AIR VALVE PERFORMANCE! Conditions of Guarantee: The model air drive system supplied must be operated within temperature parameters of design. Note: One basic system operates to 1 F (6 C), a different model system is designed for higher temperature environments. The product has been maintained in accordance with basic inspection and maintenance instructions of Warren Rupp... (maintained clean, absence of nicks or cuts on O-rings...) Stroke Exhaust Pressure GUARANTEED not to yield under u Tension u Compression u Bending u Pump Operation An industry exclusive performance GUARANTEE! Durable, corrosion resistant 16 (Martensitic) and/or 16 (Austenitic) Stainless Steel diaphragm connecting rod. u u FEATURES: The cross-drilled pressure ports in the main directional air valve spool provide a pneumatic bias of the spool at either end of travel. BENEFITS: Eliminates spool from drifting due to vibration and or unbalanced pressure or system conditions. Completely IN-LINE serviceable Process Reliability Consistent restarts Lube Free Heavy Duty Flap () Completely serviceable, IN-LINE Exclusive Bottom Discharge Porting for Ceramic Solids Handling Heavy Duty Ball () Standard Duty () broken diaphragm plates premature diaphragm failure resulting from non-uniform wear bent rods solids settle in bottom of water chamber restriction of suction check ball valve

6 Over Years Ceramic Industry Experience! Glaze Spray Mixing Tanks Gravity Casting 8 North Main Street Mansfield, OH USA Fax: info.warrenrupp@idexcorp.com SANDPIPER and ESADS+Plus are registered trademarks of Warren Rupp, Inc. Copyright 6. All rights reserved. SPCER-REV17