HPV-02. Variable pumps for closed loop operation.

Transcription

1 HPV02. Variable pumps for closed loop operation.

2 1 1 control device modular design, precise and loadindependent 2 swash plate hydrostatic bearing 3 pistonslipper assembly 21 swash angle housing monoshell for high rigidity valve plate housing highly integrated 6 6 control piston integrated, hydraulically captured through shaft for additional pumps cylinder barrel compact due to 21 technology integrated pressure relief valves for system and boost pressure 10 optional PTO pumps and motors are available with this torque transmission Design characteristics >> aial piston pump in swashplate design for high pressure closed loop systems >> clockwise or counter clockwise rotation >> eact and rugged servo control devices (mechanical, hydraulic, electrohydraulic) >> load control in the signal circuit >> integrated high pressure relief valves with makeup function >> integrated low pressure relief valves for boost, control and cooler circuits >> replaceable cartridge filter >> SAE high pressure ports >> SAE mounting flange with ANSI or SAE spline shaft >> through shaft SAE A, B, BB, C, D and E >> boost pressure pumps for internal and eternal suction, integrated cold start relief valve optional >> hydrostatic bearings of the rotating group compensate for aial forces >> few sealed interfaces with Oring seals >> optional tandem and multiple pumps Product advantages >> compact design >> high power density >> dynamic response >> high reliability >> long service life >> noiseoptimized >> precise and loadindependent servo control LinDrive = Precision Dynamics Reliability = Benefit n 2

3 Data Sheets Linde Hydraulics.. Find the right products for your application. Product range Product Application Linde product name Pump Selfregulating pump for open loop operation HPR02 Variable pump for closed loop operation HPV02 Motor Variable motor for closed and open loop operation HMV02 Regulating motor for closed and open loop operation HMR02 Fied motor for closed and open loop operation HMF02 for open loop operation HMF02 P for closed and open loop operation HMA02 Directional control valve for open loop operation VW Electronics Electronic control for open loop operation CEB for closed and open loop operation CED for closed and open loop operation CEP Diagnosis software for closed and open loop operation LinDiag Peripheral equipment for closed and open loop operation Content HPV02. The closed loop 4 General technical data 5 Operational parameters >> Life time recommendations 6 >> Filtration 6 >> Pressure fluids 7 Torque transmission 8 >> Mounting flange 9 >> Drive shaft 10 >> PTO flange 11 >> Output shaft 11 Gear pumps 12 Controls 15 >> Control accuracy 16 >> M. Mechanicalhydraulic 17 >> H. Hydraulic 19 >> CA. Hydraulicmechanical 21 >> E. Electrohydraulic 22 Dimensions >> Mcontrols 25 >> Hcontrols 26 >> CAcontrols 27 >> Econtrols 28 >> Modular system 29 >> Tandem pumps 33 >> Multiple pumps 34 Modular system features 35 Your notes 35 Contact 36 The data on which this brochure is based correspond to the current state of development. We reserve the right to make changes in case of technical progress. The dimensions and technical data of the individual installation drawings are prevailing. The features listed in this data sheet are not available in all combinations and nominal sizes. Our sales engineers will be happy to provide advice regarding the configuration of your hydraulic system and on product selection. 3

4 The closed loop. Representation of the hydraulic components of a closed loop hydrostatic drive: Variable electrohydraulic controlled pump HPV02 E1 and fied displacement motor HMF02 plus filter, cooler and oil tank. The function diagram and the circuit diagram show two types of cooling. Function diagram Tank Option 2: Cooler in return line Option 1: Cooler in boost circuit HPV02 R E1 Eternal suction HMF02 Circuit diagram The boost pump is shown with internal and eternal suction. Tank Option 2: Cooler in return line Option 1: Cooler in boost circuit HMF02 Eternal suction HPV02 R E1 Standard Linde name plate Each Linde Hydraulics unit features a name plate showing the type and the serial number. For a single order via 'open variant' a customerspecific number or free tet with up to 15 characters can be stamped on the name plate. Type HPV10502 Series 02 variable pump with the rated size of 105 R Right hand rotation 2553 the last 4 figures of the Bill of Material SerialNo. H2X 264 Type number of HPV T Letter indicating year of production Serial number Part No Free tet field for up to 15 characters 4

5 General technical data. The table shows the complete capacity range of the pumps, while the diagram below shows the recommended practical range for the different nominal sizes of the HPV02 pump with control limit between 200 bar pmin and 280 bar pma. It enables initial selection of the required nominal pump size. Overview of technical data Rated Size Maimum displacement cm 3 /rev Maimum continuous speed (at 100% duty cycle) min Speed Maimum speed (intermittent) min higher speed on request Minimum continuous speed min Maimum operating pressure bar Pressure Torque Power Permissible shaft loads Perm. housing temperature Weights inclusive IGP (Size 55135) or EGP (Size ) Maimum pressure (intermittent) bar Continuous pressure ( p) bar Permissible housing pressure (absolute) Continuous input torque at continuous pressure Maimum input torque at ma. operating pressure and 19 bar boost pressure Continuous power at ma. continuous speed, continuous pressure Maimum power at ma. continuous speed, ma. operating pressure and 19 bar boost pressure bar Nm Nm kw kw Aial input force N Aial output force N Radial N on request on request Perm. housing temperature with minimum perm. viscosity > 10 cst C HPV02 with H1control without oil (appro.) kg Filling volume HPV02 housing with filter dm Maimum moment of inertia kgm in development Recommended operating range of HPV HPV HPV 210 Input power [kw] HPV 135 HPV 105 HPV 75 HPV Input speed [rev/min] Optimum operating range. Permissible speed and power values can be found in the above table. 5

6 Operational parameters. Life time recommendations Linde high pressure units are designed for ecellent reliability and long service life. The actual service life of a hydraulic unit is determined by numerous factors. It can be etended significantly through proper maintenance of the hydraulic system and by using highquality hydraulic fluid. Beneficial conditions for long service life >> Speed lower continuous maimum speed >> Operating pressure less than 300 bar p on average >> Ma. pressure only at reduced displacement >> Viscosity cst >> Power continuous power or lower >> Purity of fluid 18/16/13 in accordance with ISO 4406 or better Adverse factors affecting service life >> Speed between continuous maimum speed and intermittent maimum speed >> Operating pressure more than 300 bar p on average >> Viscosity less than 10 cst >> Power continuous operation close to maimum power >> Purity of fluid lower than 18/16/13 in accordance with ISO 4406 Operational parameters. Filtration In order to guarantee longterm proper function and high efficiency of the hydraulic pumps the purity of the pressure fluid must comply with the following criteria according to Linde Works Standard WN High purity oil can etend the service time of the hydraulic system significantly. >> For reliable proper function 18/ 16/ 13 in accordance with ISO 4406 or better and long service life >>Minimum requirements 20/ 18/ 15 in accordance with ISO 4406 >> Commissioning The minimum purity requirement for the hydraulic oil is based on the most sensitive system component. For commissioning we recommend a filtration in order to achieve the required purity. >> Filling and operation The required purity of the hydraulic oil must be ensured during filling or topping up. When of hydraulic systems drums, canisters or largecapacity tanks are used the oil generally has to be filtered. We recommend the implementation of suitable measures (e.g. filters) to ensure that the required minimum purity of the oil is also achieved during operation. >> International standard code number according to ISO 4406 purity class according to SAE AS / 16/ 13 corresponds to 8A/ 7B/ 7C 20/ 18/ 15 9A/ 8B/ 8C Available filter sizes Filter size No. 2 No. 3 in development 6

7 Operational parameters. Pressure fluids In order to ensure the functional performance and high efficiency of the hydraulic pumps the viscosity and purity of the operating fluid should meet the different operational requirements. Linde recommends using only hydraulic fluids which are confirmed by the manufacturer as suitable for use in high pressure hydraulic installations or approved by the original equipment manufacturer. Permitted pressure fluids >> mineral oil HLP to DIN >> biodegradable fluids in accordance with ISO on request >> other pressure fluids on request Linde offers an oil testing service in accordance with VDMA and the test apparatus required for inhouse testing. Prices available on request. Recommended viscosity ranges Pressure fluid temperature range Working viscosity range Optimum working viscosity Ma. viscosity (short time start up) [ C] [mm 2 /s] = [cst] [mm 2 /s] = [cst] [mm 2 /s] = [cst] 20 to to to In order to be able to select the right hydraulic fluid it is necessary to know the working temperature in the hydraulic circuit. The hydraulic fluid should be selected such that its optimum viscosity is within the working temperature range (see tables). The temperature should not eceed 90 C in any part of the system. Due to pressure and speed influences the leakage fluid temperature is always higher than the circuit temperature. Please contact Linde if the stated conditions cannot be met in special circumstances. Viscosity recommendations Working temperature [ C] appro. 30 to 40 appro. 40 to 60 appro. 60 to 80 Viscosity class [mm 2 /s] = [cst] at 40 C or 68 Further information regarding installation can be found in the operating instructions. 7

8 Torque transmission. Depending on the selected components, different torques may be transferred. Please ensure that the load transfer components such as mounting flange, PTOthrough shaft and additional pumps are designed adequately. Our sales engineers will be pleased to provide design advice. Torque transmission of HPV02 This shows the input side (A) and PTO/output side (B) of a HPV02 pump. The information on the following pages refers to >> mounting flange and drive shaft (A) >> PTO flange and through shaft (B). A) Flange profile Rated size HPV02 Bolt hole dimensions M1 inside diameter mm M2 outside diameter mm M3 length mm Min. plate thickness mm (8) (8) in development Bolt hole diameter Bolt hole length M1 M2 8

9 Torque transmission. Mounting flange A) Mounting flange dimensions Mounting flange dimensions Dimension Rated size HPV02 in accordance with SAE J744 K [mm] SAE C, CC 2hole SAE C, CC 2hole with 4 additional threaded holes SAE D 2hole SAE D 2hole with 4 additional bolt holes SAE D4hole SAE D 4hole in development A) Fiing hole distance K 2hole flange 2hole flange with 4 additional threaded holes 4hole flange 2hole flange with 4 additional bolt holes 9

10 Torque transmission. Drive shaft A) Dimensions ANSI and SAE drive shafts Shaft spline in accordance with ANSI B92.1 SAE J744 code for centering and shaft Outside diameter [mm] Usable spline length [mm] Shaft type 55 Available for rated size /32, 21 t ,5 1 16/32, 23 t ,5 1 16/32, 27 t 16/32, 33 t 12/24, 14 t 12/24, 17 t C CC in development 8/16, 13 t D /16, 15 t A) Linde Hydraulics shaft types Type 1. Without undercut Type 2. With undercut Outside diameter Outside diameter Usable spline length Usable spline length 10

11 Torque transmission. PTO flange Linde pumps can be combined into tandem and multiple pumps. The combination options are determined by the permitted transfer torque. The following data refers to the PTO (pump output side, without further attachments). B) PTO dimensions Rated size Z Drive hub profile in accordance with ANSI B92.1 D1 mm 16/32, 15 t 40 16/32, 18 t 42 16/32, 19 t 48 16/32, 21 t 52 16/32, 24 t 63 16/32, 27 t 72 D2 spigot pilot diameter D3 mm mm D4 D5 ma. bearing clearance L1 L2 adapter length L3 mm mm mm mm mm M in development M M12 49 L4 minimum distance mm L5 usable spline length mm L6 distance to bearing mm L7 min. bearing clearance mm L8 hole distance 2hole mm B) PTO dimensions Drive hub profile Z Torque transmission. Output shaft B) Output shaft transfer torque Rated size Continuous transfer torque Ma. transfer torque Nm Nm in development

12 Gear pumps. Two types of gear pumps are available: internal gear pump IGP and eternal gear pump EGP. The possible combinations of and with IGP and EGP are determined by the PTO option and the permitted shaft torque. Both types can be used as boost pump for the main circuit or the control and cooling circuit. The suction limit of 0.8 bar min. (absolute) must be adhered to. The boost pressure relief valves for the rated sizes are integrated in the port plate housing, and for the rated sizes 210 and 280 in the charge pressure manifold of the HPV02. Technical data Ma. displacement volume cm 3 /rev Standard boost pump for HPV02 Rated size Type of gear pump IGP EGP IGP EGP EGP EGP Mounting flange and drive shaft profile Type of suction SAE A 16/32, 18 t internal, eternal SAE A 16/32, 9 t eternal SAE A 16/32, 18 t internal, eternal SAE A 16/32, 9 t eternal SAE A 16/32, 13 t eternal SAE A 16/32, 13 t eternal Ma. perm. operating pressure observe ma. permissible rated pressures for filter and cooler bar Standard PTO flange and shaft spline Continuous output torque Nm SAE A 16/32, 9 t Nm with SAE A SAE A 16/32, 9 t Nm with SAE A Ma. output torque Nm Nm with SAEA Nm with SAEA Cold start relief valve integrated integrated Eternal gear pump EGP The EGP type features eternal suction. Available nominal sizes >> 19 cm 3 /rev >> 31 cm 3 /rev >> 38 cm 3 /rev >> 44 cm 3 /rev 12

13 Gear pumps. The IGP boost pumps include a cold start relief valve and a through drive for attaching additional pumps. The suction can be internal, eternal or combined. IGP types are available in rated sizes of 16 cm 3 /rev and 22.5 cm 3 /rev. Internal gear pump IGP with internal suction Internal suction Eternal suction Combined suction HPV02 HPV02 HPV02 >> Internal suction The boost pump supplies the main circuit with oil from the pump housing. Eternal connection B is closed. >> Eternal suction The boost pump supplies the main circuit with oil from the oil tank. The internal connection is closed. >> Combined suction The boost pump supplies the main circuit with oil from the pump housing and oil tank. This type of suction is a combination of internal and eternal suction. 13

14 Gear pumps. PTO flange with IGP Flange profile 2hole SAE A SAE B SAE BB SAE C Z D1 Internal drive hub profile Spigot pilot diameter in according w/ ANSI B92.1 mm 16/32, 9 t /32, 13 t 16/32, 15 t /24, 14 t 127 D2 Thread size mm M 10 M 12 M 16 L1 Hole distance mm L2 Adapter length mm L3 Flange length mm Continuous transfer torque Nm Maimum transfer torque Nm PTO SAE A with IGP PTO SAE B, BB and C with IGP Drive hub profile Z Drive hub profile Z 14

15 Controls. The modular control concept with standardised interface enables quick selection and adaptation for different customer and system requirements with mechanical, hydraulic or electronic control. All Series 02controls feature an upstream signal circuit that is adapted to the respective control, and a standardised and loadindependent servo control for simple and constantly available machine or vehicle control. Technical data Type of control Mechanical Hydraulic Electrical Additional option with pressure cutoff regulation speed dependent torque/ power controlled with additional safety function with pressure cutoff regulation with additional safety function Name of control M1 H1 H1P CA CA CA E1 E1P E2 E1control E1Pcontrol E2control H1control H1Pcontrol CAcontrol M1control HPV02 E2 15

16 Controls. Control accuracy All Series 02pump controls result in the same machine response for identical motion commands, irrespective of the control type. Corrective action by the operator is no longer required. The reliable control of the pump can easily be integrated into any kind of vehicle management control system. Control accuracy of a HPV02 pump E2control Swash angle pump 100 % % min min 100 % Input signal 100 % Pressure cutoff regulation PCO Setting the maimum displacement Special control elements deal with functions such as torque control or pressure cutoff regulation. Controls with pressure cutoff regulation (PCO) reduce pump flow when the cutoff pressure is reached. Because system pressure is maintained at low flow, the power consumption and thermal balance of the system are optimised. 1 Displacement relative to pilot pressure and pressure cutoff regulation for M, H and Econtrols ma. 100 PCO Regulation begin High pressure relief valve Pilot pressure p Y/Z [bar] Displacement [%] Preloading valve min. 0 0 High pressure [bar] PCO Regulation end ma. 16

17 Controls. Mechanicalhydraulic The M1pump control combines robustness with high precision for direct and reliable machine control. It is mechanically controlled and can be combined with a fied, variable or regulating hydraulic motor. The controlspecific data is independent of the nominal pump size. M1. Mechanical control Flow direction By turning the control lever the pump flow rate and direction of flow are controlled via a cam plate. The flow direction of the fluid depends on >> the pump direction of rotation >> the over centre direction of the swash plate. High pressure outlet port Shaft rotation (view on Z) Cam lever direction Right hand Left hand P S S P P, S High pressure ports Note for left hand rotation A Pressure port, boost pump A Suction port, boost pump B Suction port, boost pump B Pressure port, boost pump F Feed port, boost and control X Test port, control pressure Ms, Mp Test ports, high pressure L, U Drain ports L1, L2 Vent ports 17

18 Controls. Mechanicalhydraulic The cam plate offers a large control angle with progressive control characteristic and a wide neutral range. The resulting high resolution for movements from the neutral range (and vice versa) enables precise manoeuvring. Reliable and robust control of the displacement volume is achieved through position feedback. Displacement relative to control angle Displacement [%] Control angle l [%] Control force with ma. long lever radius r= 70 mm 17 N Ma. permissible control force (intermittent) 500 N Control torque 1.2 Nm Centred reset by eternal force 1.2 Nm Control angle neutral range... to end position Minimum response time with standard restrictors 0.5 sec M1cam plate Control range Neutral dwell angle +/ 4 18

19 Controls. Hydraulic The HPV02 H1 features hydraulic control with a wide pilot pressure range for improved machine control. It can be combined with a fied, variable or regulating hydraulic motor. The data is specific for hydraulic controls, and independent of the nominal pump size and pressure cutoff regulation PCO, unless specified otherwise otherwise (see section Controls. Control accuracy). H1. Hydraulic control Flow direction By an eternal hydraulic signal input at the pilot pressure ports (Y, Z) the pump flow rate and direction of flow are controlled. The flow direction of the fluid depends on >> the pump direction of rotation >> the over centre direction of the swash plate. High pressure outlet port Shaft rotation (view on Z) Pilot pressure port Right hand Left hand Y P S Z S P H1P. Hydraulic control with PCO P, S High pressure ports A Pressure port, boost pump B Suction port, boost pump F Feed port, boost and control X Test port, pilot pressure Ms, Mp Test ports, high pressure L, U Drain ports T Vent port Y, Z Pilot pressure ports Note for left hand rotation A Suction port, boost pump B Pressure port, boost pump 19

20 Controls. Hydraulic Pilot pressure range standard 4 10 bar differential pressure Y Z Maimum permissible pressure at Y or Z 30 bar Minimum response time with standard orifices for oneway swashing between 0 and + ma 0.5 sec Displacement relative to pilot pressure Displacement [%] Pilot pressure p = IYZI [bar] H1Pcontrol with PCO 20

21 Controls. Hydraulicmechanical The HPV02 CA is a speeddependent pump control with torque/power regulation. It can be combined with a hydraulic motor as fied, variable or regulating motor or a variable motor with pressure regulator. The modular design offers a high degree of versatility in terms of function and control. CA. Hydraulicmechanical control CAcontrol. Advantages >> pilot operated system >> controlled load response >> temperature independent >> dynamics >> precision >> low hysteresis >> high versatility (modular design) >> various motor control possible >> simple adjusting >> direct control of torque and tractive force >> speed optimized inching function >> high safety standard >> hydrostatic deceleration P, S High pressure ports A Suction port, boost pump F Feed port, boost and control Test ports Mt Temperature Ms, Mp High pressure Y, Z Pilot pressure Ml For power settings and inch pressure port Msp Boost pressure X Pilot pressure port HMV L, U Drain ports L1, L2 Vent ports T Drain and vent port Note for left hand rotation A Suction port, boost pump Drive with speeddependent variable pump and variable motor with pressure override HPV02 CA HMV02 with pressure override Thermostatic valve temp Inching pedal Brake 21

22 Controls. Electrohydraulic E1 The HPV02 E1 has two proportional solenoids and through the upstream signal circuit it combines the fleibility of electronic vehicle management with the reliability of a pump control marked by its high operational availability. Precise and simple. Identical commands always call for the same response in the machine, so no corrective action is required by the operator or the electronic system. E1. Electrohydraulic control Flow direction By an eternal electrical signal input at the solenoids (MY and MZ) the pump flow rate and direction of flow are controlled. The flow direction of the fluid depends on >> the pump direction of rotation >> the over centre direction of the swash plate. High pressure outlet port Shaft rotation (view on Z) Active solenoid Right hand Left hand MY P S MZ S P E1P. Electrohydraulic control with PCO P, S High pressure ports A Pressure port, boost pump B Suction port, boost pump F Feed port, boost and control X Test port, pilot pressure Ms, Mp Test ports, high pressure L, U Drain ports T Vent port Note for left hand rotation A Suction port, boost pump B Pressure port, boost pump 22

23 Controls. Electrohydraulic E2 The HPV02 E2, with its additional release function, can easily be integrated in an electronic vehicle management control system like an E1control. In addition it offers a safety standard that meets the stringent requirements for road traffic use. The E2control features two proportional solenoids and a switching solenoid. E2. Electrohydraulic control Flow direction By an eternal electrical signal input at the solenoids (MY and MZ) the pump flow rate and direction of flow are controlled. The flow direction of the fluid depends on >> the pump direction of rotation >> the over centre direction of the swash plate. High pressure outlet port (see section Control. Electrohydraulic E1) E2 with safety function The electronic control unit compares the travel command to other machine signals. In case of a system fault (e.g. by cable break or shortcircuit) the electronic control unit will deactivate the release solenoid of the E2control and the pump is brought actively to neutral under full control. Upon this the vehicle is brought to rest in a smooth jerkfree manner without endangering the driver. Its use is recommended for mobile applications where specific criteria have to be met in terms of travel and coasting behaviour, e.g. road traffic use. Product advantages of E2 >> fulfils the rigorous demands for road traffic use >> active drive enable >> minimized susceptibility to interference >> with HMF02: defined swashing back of pump for controlled deceleration and stop in case of system fault with HMV02: diesel overspeed protection by fast swashing back of pump P, S High pressure ports A Pressure port, boost pump B Suction port, boost pump F Feed port, boost and control X Test port, control pressure Ms, Mp Test ports, high pressure Y, Z Test ports, control pressure L, U Drain ports T Vent port Note for left hand rotation A Suction port, boost pump B Pressure port, boost pump 23

24 Controls. Electrohydraulic The data is specific for electrical controls, and independent of the nominal pump size and PCO pressure cutoff regulation, unless specified otherwise (see section Controls. Control accuracy). Figures HPV02 E1 and HPV02 E2 (page 22, 23) show the standard mounting position for the respective Econtrol. Control signal characteristics Supply voltage = limiting voltage Connector type Voltage type Power consumption Rated current= limiting current Control current Relative duty cycle Protection class Control types Swash begin Swash end on request digital control via Pulse Width Modulation PWM with Linde transducers analogue control with alternative transducers Minimum response time with standard orifices pilot pressure range 410 bar pilot pressure range 416 bar V W ma ma ma ma % s Hirschmann (not for round solenoids) AMPJuniorTimer, 2pin Direct Current (D.C.) IP 6K6K, Teil Hz Rectangle, Pulse duty ratio variable over control range Direct Current (with or without superimposed dither signal for stability and reducing hysteresis, dither: ma, 3240 Hz, pulse duty ratio 1:1) 0.5 Displacement relative to control current 100 Displacement [%] Volt (410 bar) 24 Volt (416 bar) 12 Volt (410 bar) 12 Volt (416 bar) Control current [ma] E2electrohydraulic control E1Pelectrohydraulic control with PCO 24

25 Dimensions. Mcontrols Controlspecific dimensions for HPV02 with mechanicalhydraulic controls. Port sizes and dimensions for Mcontrols Rated size Gear pumps rated size [cm 3 ] F flange profile W shaft profile in accordance with ANSI B92.1 D1 [mm] B1 [mm] B2 [mm] B3 [mm] B4 [mm] B5 [mm] L1 [mm] L2 [mm] L3 [mm] L4 [mm] L5 [mm] L6 [mm] H1 [mm] H2 [mm] H3 [mm] P S A gear pump B gear pump L U F X Mp Ms L1 L SAE 3 / 4 SAE 3 / M272 M272 M hole mounting flange 4hole mounting flange SAE C SAE D SAE E 21 teeth 16/32 spline pitch 16 / teeth 27 teeth 27 teeth 33 teeth SAE 1 SAE 1 M272 M SAE 1 1 / 4 SAE 1 1 / 4 under development SAE 1 1 / 2 SAE 1 1 / 2 SAE 3 / 4 SAE 1 1 / 4 M332 M332 M272 Threads metric in accordance with ISO 6149 Threads for SAE high pressure port metric in accordance with ISO 261 Socket cap screw in accordance with ISO 4762 Further threads on request Shaft profile W Flange profile F 25

26 Dimensions. Hcontrols Controlspecific dimensions for HPV02 with hydraulic controls. Port sizes and dimensions for Hcontrols Rated size Gear pumps rated size [cm³] F flange profile W shaft profile in accordance with ANSI B92.1 D1 [mm] B1 [mm] B2 [mm] B3 [mm] B4 [mm] B5 [mm] L1 [mm] L2 [mm] L3 [mm] L4 [mm] H1 [mm] H2 [mm] w/o PCO H3 [mm] with PCO P S A gear pump B gear pump L U F T X Mp Ms Y Z SAE 3 / 4 SAE 3 / SAE 1 SAE 1 M272 M272 M272 M272 M hole mounting flange 4hole mounting flange SAE C SAE D SAE E 16/32 spline pitch 16 / teeth 23 teeth 27 teeth 27 teeth 33 teeth SAE 1 1 /4 SAE 1 1 / 2 SAE 1 1 /4 SAE 1 1 / 2 in development SAE 3 / 4 SAE 1 1 / 4 M332 M332 M272 Threads metric in accordance with ISO 6149 Threads for SAE high pressure port metric in accordance with ISO 261 Socket cap screw in accordance with ISO 4762 Further threads on request Shaft Wellenprofil profile W Flange Flanschprofil profile F 26

27 Dimensions. CAcontrols Controlspecific dimensions for HPV02 with hydraulicmechanical controls. Port sizes and dimensions for CAcontrols Rated size Gear pumps rated size [cm 3 ] F flange profile hole mounting flange SAE C 135 W shaft profile in accordance with ANSI B92.1 D1 [mm] B1 [mm] B2 [mm] B3 [mm] B4 [mm] B5 [mm] L1 [mm] L2 [mm] L3 [mm] L4 [mm] H1 [mm] H2 [mm] H3 [mm] A gear pump P S L U F T X1 Mp Ml Ms Msp Mt Y Z 16/32 spline pitch 21 teeth M362 SAE 1 SAE in development in development Threads metric in accordance with ISO 6149 Threads for SAE high pressure port metric in accordance with ISO 261 Socket cap screw in accordance with ISO 4762 Further threads on request Shaft profile W Flange profile F 27

28 Dimensions. Econtrols Controlspecific dimensions for HPV02 with electrohydraulic controls. Port sizes and dimensions for Econtrols Rated size Gear pumps rated size [cm 3 ] F flange profile W shaft profile in accordance with ANSI B92. B1 [mm] B2 [mm] B3 [mm] B4 [mm] B5 [mm] E1 B5 [mm] E2 L1 [mm] L2 [mm] L3 [mm] L4 [mm] H1 [mm] H2 [mm] H4 [mm] E1 /E2 with AMPJTconnector H4 [mm] E1 with Hirschmannconnector D1 [mm] P S Mp Ms A gear pump B gear pump L U F T X Y Z F2 E1control Ms E2control round solenoids E1control My E2control round solenoids E1control Mz E2control round solenoids SAE 3 / 4 SAE 1 SAE 1 1 / 4 SAE 3 / 4 SAE 1 SAE 1 1 / 4 M272 M272 AMPJT Hirschmann, AMPJT AMPJT Hirschmann, AMPJT AMPJT hole mounting flange 4hole mounting flange SAE C SAE D SAE E 16/32 spline pitch 16 / teeth 27 teeth 27 teeth 33 teeth teeth in development (267) SAE 1 1 / 2 SAE 1 1 / 2 M M SAE 3 / 4 SAE 1 1 / 4 M272 M332 M272 M332 M272 M272 AMPJT Hirschmann, AMPJT AMPJT Hirschmann, AMPJT AMPJT Threads metric in accordance with ISO 6149 Threads for SAE high pressure port metric in accordance with ISO 261 Socket cap screw in accordance with ISO 4762 Shaft profile W Flange profile F Further threads on request 28

29 Dimensions. Modular system The following data enable quick calculation of the overall maimum eternal dimensions. In each case only the relevant dimensions are shown so that length, width and height can simply be determined through addition. The actual fitting dimensions of the respective units are shown on the installation drawing Eternal dimensions for addition Component Basic unit Control Gear pump Filter Coupling flange not shown Intermediate flange Shown under Dimensions. Tandem pumps M1 H1 H1P CA E1 E1P E2 16 cm 3 22,5 cm 3 31 cm 3 38 cm 3 44 cm 3 No. 2 No. 3 Fport 90 Type SAE B, BB SAE C size 55/75 SAE C size 105 Length without gear pump SAE C, CC, D 65 Eample: HPV H1 with IGP 22.5, filter no. 3 and coupling flange L. 440 mm W. 390 mm H. 275 mm Width in development Height

30 Dimensions. Modular system The following diagrams show the proportions of similar components. View on mounting flange H1control 4hole mounting flange Filter flange 90 without filter 2hole mounting flange >> 4hole mounting flange >> 2hole mounting flange >> H1control >> filter flange 90 without filter Side view Control lever offset version Control lever straight (IGP 22.5 ccm/rev) (IGP 16 ccm/rev) Coupling flange (filter no. 2) (filter no. 3) (filter no. 2) (filter no. 3) (EGP 31 ccm/rev) (EGP 38 ccm/rev) (EGP 44 ccm/rev) >> M1control lever geometry >> IGP >> EGP >> filter >> coupling flange 30

31 Dimensions. Modular system The following diagrams show the proportions of similar components. PTO view Gear pump IGP 22.5 ccm/rev with cover Gear pump IGP 16 ccm/rev without cover Filter arrangement right (PTO view) for size (filter no. 3) (filter no. 2) >> M1control >> IGP 22.5 cm 3 /rev with cover >> IGP 16 cm 3 /rev without cover >> filter mounting side for rated sizes

32 Dimensions. Modular system The following diagrams show the proportions of similar components. PTO view AMPJTconnector standard mounting position for E2control Release solenoid for E2control AMPJTconnector mounting position turned by 90 for E2control Econtrol Hirschmannconnector mounting position turned by 90 for E1control Charge pressure manifold for HPV and Hirschmannconnector standard mounting position for E1control PTOthrough drive SAE A Filter flange for HPV and Filter arrangement left (PTO view) for size Manual override for Hirschmannconnector Gear pump EGP >> E1control with mounting position of solenoid connectors >> E2control with mounting position of solenoid connectors >> manual override >> Hirschmannconnector >> AMPJTconnector >> filter mounting side for rated size >> charge pressure manifold for rated size 210 and 280 without filter >> SAE A PTOmounting flange >> EGP 32

33 Dimensions. Tandem pumps Tandem pumps are created by connecting individual HPV units in series, with the pumps arranged by capacity. Positioning the boost pump(s) at the end of the tandem ensures optimum space utilisation, output allocation and load distribution. HPV02 tandem pump 6 rear pump L1 front pump L2 L3 Overall length of tandem pump Rated size Rear pump HPV 55 HPV 75 HPV 105 HPV 135 HPV 165 HPV 210 HPV 280 Front pump Lengths [mm] HPV 55 with IGP 16 cm³ at rear pump L1 L2 L HPV 75 with IGP 22.5 cm³ at rear pump L1 L2 L HPV 105 with IGP 22.5 cm³ at rear pump HPV 135 with IGP 22.5 cm³ at rear pump L1 L2 L3 L1 L2 L in development HPV 210 with EGP 38 cm³ at rear pump L1 L2 L HPV 280 with EGP 44 cm³ at rear pump L1 L2 L in development

34 Dimensions. Multiple pumps Tandem pumps are created by connecting individual HPV and HPR units in series. HPVHPR02 multiple pump rear pump L1 front pump L2 L3 Overall length of multiple pump Rated size Rear pump HPR 55 HPR 75 HPR 105 HPR 135 HPR 165 HPR 210 Front pump Lengths [mm] HPV 55 with IGP 16 cm³ at HPR L1 L2 L HPV 75 with IGP 22.5 cm³ at HPR L1 L2 L HPV 105 with IGP 22.5 cm³ at HPR HPV 135 with IGP 22.5 cm³ at HPR L1 L2 L3 L1 L2 L in development HPV 210 with EGP 38 cm³ at HPR L1 L2 L HPV 280 with EGP 44 cm³ at HPR L1 L2 L in development

35 Modular system features. The HPV02 is based on a modular system and offers the features listed below. This enables the product to be configured to your requirements. With the modular system being constantly etended, we ask you to contact our sales engineers for the latest system features. >> Size >> Vma >> Mounting flange >> Coupling flange >> Drive Shaft >> Direction of Rotation >> PTO direct mounting >> Tandem pump >> Internal gear pump >> Eternal gear pump >> Suction internal gear pump >> Direction of GP suction >> PTO mounting on IGP >> Port threads >> Control >> Pilot pressure range for H/Econtrol >> Control lever geometry >> Position of control lever >> Voltage for Econtrols >> Cutoff for Econtrols >> Connectors for Econtrols >> Arrangement of solenoids >> High pressure relief valve >> Boost pressure relief valve >> Cold start relief valve >> Drain port U + L >> Filter / charge pressure manifold >> Filter flange mounting >> Surface treatment >> Name plate Your notes. 35

36 How to reach us. Linde Hydraulics. Sales and service partners. Internet Phone switchboard Fa Mail Linde Material Handling GmbH Linde Hydraulics Grossostheimer Str Aschaffenburg P.O. Bo Aschaffenburg LHY.HPV.10/07.e Linde Hydraulics. Sales companies. (E) Linde Material Handling Ibérica S. A. Avda. Prat de la Riba, 181, Palleja (Barcelona), phone , (F) (GB) (I) (USA) (BR) (VRC) Fenwick Linde, Activité Linde Hydraulique 1, rue du Maréchal de Lattre de Tassigny, Elancourt Cede, Telefon , Linde Hydraulics Ltd. 7, Nuffield Way, Abingdon, Oon OX14 1RJ, phone , Linde Material Handling Italia SPA. Via Luguzzone, Buguggiate (VA), phone , Linde Hydraulics Corporation P.O.Bo 82, 5089 Western Reserve Road, Canfield Ohio , phone , Linde Hydraulics do Brasil Rua Anhanguera, 1.121, Jd. Piratininga CEP , Osasco SP, phone , Linde (China) Forklift Truck Corporation Ltd., Division Hydraulics No. 89 Jinshang Road, Xiamen, phone , Ecellence at work. Linde Hydraulics, Grossostheimer Str. 198, Aschaffenburg phone , fa ,