IPC Medium-Pressure Internal Gear Pumps Technical Data Sheet

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1 IPC Medium-Pressure Internal Gear Pumps Technical Data Sheet

2 Function a 4b 3 Pinion shaft 2 Internal gear 3 Filler pin 4a Filler segment carrier 4b Filler sealing segment 5 Axial disc Axial pressure area Plain bearings 8 Housing 9 Hydrostatic relieved bearing End cover with bleeder screw Suction chamber Pressure chamber By rotation of the gears inside the pump, the pressure fluid (usually hydraulic oil) is drawn into the cavity between the pinion and internal gear. Optimized cross-sectional areas on suction side as well as on pressure side allow operation over a wide range of speed. In the radial direction, the gear chambers are closed by gear meshing and the filler piece. In the axial direction, the axial plates seal the pressure chamber with the minimal possible gap. This design minimizes volume losses and increases efficiency. 2

3 Technical Data Design Type internal gear pump with radial and axial sealing gap compensation IPC Mounting types SAE hole flange; ISO 39/ or VDMA hole flange; ISO 39/2 Pipe connection SAE suction and pressure flange J 58 C code Rotation Mounting position Shaft load Input pressure clockwise and counterclockwise any For details of radial and axial drive shaft loads, please contact your Voith Turbo representative..8 3 bar absolute pressure (at start for short time. bar) Pressure fluid HLP mineral oil according to DIN 5524, part 2 or 3 Viscosity range of the pressure fluid Permissible start viscosity... 3 mm 2 s - (cst) max. 2 mm 2 s - (cst) Permissible temperature of the pressure fluid C Necessary purity of the pressure fluid Class 2 / 8 / 5 (ISO 44), Class 8 (NAS 38) Filtration Filtration quotient min. β 2 5, recommended β, (longer service life) Permissible ambient temperature C Calculations Delivery Q = V g th n η v -3 [l / min] Power P = Q Δp η g [kw] V g th Pump volume per revolution [cm 3 ] n Speed [min - ] η v η g Δp Volumetric efficiency Overall efficiency Differential pressure [bar] 3

4 Characteristics Displacement per revolution min. Speed max. Delivery at 5 min - Continuous pressure Peak pressure at 5 min - Moment of inertia [cm 3 ] [min - ] [min - ] [l/min] [bar] [bar] [kg cm²] IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC IPC The values given apply for: Notes: Pumping of mineral oils with a viscosity of 2 4 mm 2 s - An input pressure of bar absolute Peak pressures apply for 5% of operating time and a maximum cycle time of minute Please enquire about pressures lower than n min Due to production tolerances, the pump volume may be approx..5 % lower. 4

5 IPC 3, Rotation and Dimensions (mounting flange, shaft end ) Rotation clockwise (cw) 5 44 * c/2 c/2 M5-2.5 deep dimension for multiple pumps only Ø82.55 h8 Rotation counterclockwise(ccw) A B h9 Ø8 h Allowed input torques: Input shaft A: Nm Secondary shaft B: 8 Nm x S P e c S P Øg r 5.8 Pressure port (P) Suction port (S) l k Øh.4 32 v w i Type / Delivery Dimensions Weight SAE Flange No. c x e g h i k l r v w [mm] [mm] [mm] [mm] [mm] [mm] [mm] Thread [mm] [mm] Thread [kg] IPC M8 x M8 x IPC M8 x M8 x 5 3. IPC M x M8 x IPC M x M8 x IPC M x M8 x * Ensure the Mxplug screw, hexagon socket SW5, is tightened to a torque of Nm during pumping operation. Dependent on the pump position, filling or ventilation is possible here prior to commissioning. 5

6 IPC 3, Design ans Dimensions Rotation, Suction port Mounting flange Shaft end Standard Rotation clockwise, Variant Rotation counterclockwise, 3 Rotation clockwise*, Involute gearing 3 3,9 Rotation counterclockwise*, 3,9 ANSI B92.a T / 32 DP 3 VDMA-2-hole flange h9 28 ø 8 h8 ø 8 h8 ø h 8 9,5 9, * Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.

7 IPC 4, Rotation and Dimensions (mounting flange, shaft end ) 4.4 8,2 2 c/2 c/2.8 M8 x 9 deep dimension for multiple pumps only 3.5 Ø. h8 x S P 4 Ø8 h9 e c 28 r Rotation clockwise (cw) Rotation counterclockwise(ccw) Ø25 h S P A B Pressure port (P) Suction port (S) Øg l Øh Allowed input torques: Input shaft A: 335 Nm Secondary shaft B: 9 Nm k v w i Type / Delivery Dimensions Weight SAE Flange No. c x e g h i k l r v w [mm] [mm] [mm] [mm] [mm] [mm] [mm] Thread [mm] [mm] Thread [kg] IPC M x M8 x IPC M x M x IPC M x M x IPC M2 x M x IPC M2 x M x * Ensure the Mxplug screw, hexagon socket SW5, is tightened to a torque of Nm during pumping operation. Dependent on the pump position, filling or ventilation is possible here prior to commissioning.

8 IPC 4, Design ans Dimensions Rotation, Suction port Mounting flange Shaft end Standard Rotation clockwise, Variant Rotation counterclockwise, Rotation clockwise*, Involute gearing 38 Rotation counterclockwise*, 45,9 ANSI B92.a 5T / 32 DP 3 SAE-4-hole flange 2 9 3,5 48 ø, h8 ø VDMA-4-hole flange ø h ø 25 52,5 * Direction of rotation free selectable in the illustrated mounting flange / shaft end combination. 8

9 IPC 5, Rotation and Dimensions (mounting flange, shaft end ) 4 * 8 c/2 c/2 8. M2 x 2 deep dimension for multiple pumps only Ø2 h S P h9 e c 35 r Rotation clockwise (cw) Rotation counterclockwise(ccw) Ø32 h S P A B Pressure port (P) Suction port (S) Øg l Øh Allowed input torques: Input shaft A: 5 Nm Secondary shaft B: 4 Nm v w k i Type / Delivery Dimensions Weight SAE Flange No. c e g h i k l r v w [mm] [mm] [mm] [mm] [mm] [mm] Thread [mm] [mm] Thread [kg] IPC M2 x M x IPC M2 x M x IPC M2 x M x * Ensure the Mxplug screw, hexagon socket SW5, is tightened to a torque of Nm during pumping operation. Dependent on the pump position, filling or ventilation is possible here prior to commissioning. Note! In case of oil-immersed installation of the oil pump flange variant can not be used. For this special case, the flange version will be used. 9

10 IPC 5, Design ans Dimensions Rotation, Suction port Mounting flange Shaft end Standard Rotation clockwise, Suction port pump Variant 3 3 Rotation counterclockwise, 3.9 Rotation clockwise*, sotation counterclockwise*, Suction port pump ø, h , h9 h h8 ø 8 h ø ø h h Involute gearing ø, h8 3,5 ANSI B92.a 4T 2 / 24 DP 3 SAE-4-hole flange ø 2 ø 2 h8 ø,5 53 ø 9 35 VDMA-4-hole flange 9 ø 5 58 ø 25 h ø 9 8,5 * Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.

11 r IPC, Rotation and Dimensions (mounting flange, shaft end ) 98 * 9 c/2 c/2 M2 28 ø 52.4 h e c 43 r Rotation clockwise (cw) S P Rotation counterclockwise(ccw) 2 h9 ø 4 h S P A B Pressure port (P) h l Suction port (S) Øg g k l Øh Allowed input torques: Input shaft A: 5 Nm Secondary shaft B: 8 Nm v v w w k i i Type / Delivery Dimensions Weight SAE Flange No. c e g h i k l r v w [mm] [mm] [mm] [mm] [mm] [mm] Thread [mm] [mm] Thread [kg] IPC M2 x M2 x IPC M2 x M2 x IPC M2 x M2 x * Ensure the Mxplug screw, hexagon socket SW5, is tightened to a torque of Nm during pumping operation. Dependent on the pump position, filling or ventilation is possible here prior to commissioning.

12 IPC, Design ans Dimensions Rotation, Suction port Mounting flange Shaft end Standard Rotation clockwise, Variant Rotation counterclockwise, Rotation clockwise*, Rotation counterclockwise*, ø 2 h8 8,5 Involute gearing 3, ø 8 h8 8 h8 ø 2 h8 2 2 SAE-4-hole flange ,5, ANSI B92.a T 2 / 24 DP 3 ø 52,4 h8 ca. ø ø 228, 55 h9 h9 ø ø h h ,5 59 ø 24 5 VDMA-4-hole flange 8 9 ø ø h ø 24 92,5 * Direction of rotation free selectable in the illustrated mounting flange / shaft end combination. 2

13 r IPC, Rotation and Dimensions (mounting flange, shaft end ) Rotation clockwise (cw) 25 * c/2 c/2 M2 x 28 deep dimension for multiple pumps only Ø52.4 h8 4.3 ca. Ø S P Ø Rotation counterclockwise(ccw) Ø4 h9 e c 53.5 Ø5 h S P A B Pressure port (P) Suction port (S) Øg l Øh Allowed input torques: Input shaft A: 9 Nm Secondary shaft B: 2 Nm v w k i Type / Delivery Dimensions Weight SAE Flange No. c e g h i k l r v w [mm] [mm] [mm] [mm] [mm] [mm] Thread [mm] [mm] Thread [kg] IPC M2 x M2 x IPC M2 x M2 x IPC M x M2 x * Ensure the Mxplug screw, hexagon socket SW5, is tightened to a torque of Nm during pumping operation. Dependent on the pump position, filling or ventilation is possible here prior to commissioning. 3

14 IPC, Design ans Dimensions Rotation, Suction port Mounting flange Shaft end Standard Rotation clockwise, SAE 4-hole flange Variant Rotation counterclockwise, SAE 4-hole flange Rotation clockwise*, 9,4 SAE 4-hole flange Involute gearing 9,4 Rotation counterclockwise*, 8,3 3 8,3 3 ANSI B92.a 5T 8 / DP 3 VDMA 2-hole flange 2 9 ø h ø 29 2,5 * Direction of rotation free selectable in the illustrated mounting flange / shaft end combination. 4

15 Measurements - Airborne noise level, Efficiency IPC 3 Airborne noise level (measuring location m axial) IPC 3 Efficiency η v and η g Airborne noise level db(a) Operating pressure p [bar] Operating pressure p [bar] Efficiency % η v η g 8 5 Characteristic curves: IPC 3 IPC 3 8 IPC 3.3 IPC 3 5 IPC IPC 4 Airborne noise level (measuring location m axial) IPC 4 Efficiency η v and η g η v Airborne noise level db(a) η g Operating pressure p [bar] Operating pressure p [bar] Efficiency % 95 9 Characteristic curves: IPC 4 32 IPC 4 25 IPC 4 2 IPC 4 IPC 4 3 IPC 5 Airborne noise level (measuring location m axial) IPC 5 Efficiency η v and η g η v Airborne noise level db(a) η g Operating pressure p [bar] Operating pressure p [bar] Efficiency % Characteristic curves: IPC 5 4 IPC 5 5 IPC 5 4 5

16 Measurements - Airborne noise level, Efficiency IPC Airborne noise level (measuring location m axial) IPC Efficiency η v and η g 5 η v Airborne noise level db(a) η g Operating pressure p [bar] Operating pressure p [bar] Efficiency % Characteristic curves: IPC 25 IPC IPC 8 IPC Airborne noise level (measuring location m axial) IPC Efficiency η v and η g 8 η v Airborne noise level db(a) Operating pressure p [bar] Efficiency % Operating pressure p [bar] η g Characteristic curves: IPC 25 IPC 2 IPC Measurement conditions: Speed: 5 min - / Viscosity of pressure fluid: 4 mm 2 s - / Operating temperature: 4 C Note: Measurement taken in a low-noise room. In a anechoic room, the measurements are approx. 5 db(a) lower.

17 i SAE-Flange, SAE J 58 C Code, single-piece ) 2) C A k B D SAE flange no. A B C D E ) i k S 2) max. pressure thread [mm] [mm] [mm] seal ring [mm] [mm] thread [bar] G ½ M G ¾ M G M G -¼ M 2 4 3) G -½ M ) 3 G -½ M G M 2 2 G 2-½ M 2 2 G M 38 8 G M 34 Wrench torque for screws according to ISO 2 ) Screw EN ISO 42 2) Round seal ring (O-Ring) ISO-R 29 NBR 3) Special design, deviation from SAE J 58 C Code

18 Multiple-Flow Pumps, Pump Combinations in order of type and size IPC IPV IPH IPC IPV IPH 5 IPC 5 IPV 5 IPK 5 ) IPH 4 IPC 4 IPV 4 IPK 4 ) IPC 3 IPV 3 IPK 3 ) ) Following an IPK pump it is not possible to fit a a pump of the series IPV, IPC or IPH. Combinations of IPC pumps Combinations of IPC/IP -pumps IPC pumps of identical or different sizes can be combined in multiflow pumps. All sizes of the relevant pump volume are available as twoor three-flow pumps; four-flow pumps must be designed by Voith Turbo H + L Hydraulic. The pumps are arranged in increasing order according to frame size and delivery. It is possible to combine IPC pumps with other Voith Turbo H + L Hydraulic pump series (e.g. high-pressure pumps or low-pressure pumps). The pumps are arranged by types and sizes as shown in the illustration above. If identical types or identical sizes follow each other, the pump with the higher pump flow is placed closer to the drive. Selection Mounting, assembly. Determine pressure ranges and define the appropriate pump serie(s). 2. Determine pump volume and select the appropriate size(s). 3. Define sequence of the pumps. 4. Check the torques. 5. Determine rotation and suction.. Specify mounting flange and shaft end. Multi-flow pumps are generally mounted to the drive by means of a flange. All information about the flange design and shaft end is found in the technical data sheet of the relevant pump series. For more information, for example about definition of the adapter housings, refer to brochure G 4 (Voith multiflow pump). 8

19 Designs Rotation and suction Mounting flange Shaft end clockwise (cw) counterclockwise (ccw) Designs and dimensions, please use technical data sheet of the relevant pump series. 3 8 SAE 2-hole flange SAE 4-hole flange VDMA-2-Loch-Flansch 5 VDMA 2-hole flange special design 4 9 special design SAE 2-hole flange (Variante) 9

20 Type Code IPC Shaft end Splined gear shaft ANSI B92.a Parallel shaft with keyway Mounting flange SAE-2-hole SAE-4-hole 4 VDMA-2-hole 5 VDMA-4-hole SAE-2-hole, variant Rotation, Suction port Clockwise rotation, Counterclockwise rotation, 4 Clockwise rotation, special design 9 Counterclockwise, special design Delivery size avalaible delivery 98-IPC-DSH-EN-9 VTHL Dimensions and illustrations without obligation. Subject to modifications Size Type This is a translated document. Original language: german. Legally binding language version of document: german. Voith Turbo H + L Hydraulic GmbH & Co. KG Schuckertstraße 5 2 Rutesheim, Germany Tel Fax sales-rut@voith.com

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