TRI-CAPACITY PACKAGE UNIT
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1 TECHNICAL SELECTION TRI-CAPACITY PACKAGE UNIT +50 o C -10 o C 3 THREE PHASE TRI-CAPACITY EC PLUG FAN LOUVRE LOW NOISE FAN UNIT FEATURES Compliant Scroll Compressors Tri-Capacity 33% 67% 100% Capacity Stages Dual Bi-Flow Thermostatic Expansion Valves Pre-charged with R410A Refrigerant Return Air Filter Rails Fitted Two Speed Outdoor Fans Blue Hydrophylic Fin Protection - Outdoor Coil Outdoor Coils Condensate Drain Socket Louvred Outdoor Coil Guard External Stainless Steel Screws Lockable Three Phase Load Break Isolator Adaptive Demand Defrost EC Variable Speed Backward Curve Plug Fan Adjustable Dial-Up Indoor Airflow 25mm Foil Faced Polyethylene Insulation - Indoor Section UNIT OPTIONS Reverse Handing with Various Airflow Options Economizer Low Ambient / High Static Outdoor Fans Compressor Soft Starters Phase Protection Additional Full Coil Coat Protection Fault Detection Board CONTROL OPTIONS & FEATURES 0-10V DC / 24V AC - Third Party Controller Inputs Night Mode / Economy Mode Inputs ActronAir C7-4 (BCA Compliant) 7-Day Programmable Controller with 2 Events/Day, Temperature Set Back and After Hours Timer Auto, Heat & Cool Modes Auto/Continuous Indoor Fan Operation 3 Stage Cooling / 3 Stage Heating Remote Temperature Sensors UNIT COMPLIANCE MEPS / QLD MP4.1 / SA MEPS Demand Response AS SPECIFICATION SUMMARY PACKAGE UNIT MODEL TOTAL* NETT** COOLING CAPACITY (kw) *** SENSIBLE CAPACITY (kw) *** HEATING CAPACITY (kw) ^ COOLING INPUT POWER (kw) ^^ HEATING INPUT POWER (kw) ^^ EER COP INDOOR AIRFLOW (l/s) - MIN. / NOMINAL / MAX. ^^^ 2100 / 2700 / 3300 OUTDOOR SOUND PRESS. 3M db(a) - LOW / HIGH 59.0 / 64.0 OUTDOOR SOUND POWER LEVEL db(a) - LOW / HIGH 76.0 / 81.0 POWER SUPPLY 415V / 3Ph+N / 50Hz RATED LOAD AMPS ** 31.0 FULL LOAD AMPS ^^^^ 42.8 CIRCUIT BREAKER AND CABLE AMPS 50.0 APPROXIMATE STARTING AMPS WEIGHT (kg) * Based on unit rating excluding indoor fan kw. ** Measured and tested in accordance with AS/NZS *** At 27 0 C DB / 19 0 C WB entering air temperatures and 35 0 C ambient. ^ At 20 0 C DB entering air temperature and 7 0 C DB / 6 0 C WB ambient. ^^ input power includes indoor fan kw. ^^^ Max. - Min. airflow application range. ^^^^ Full Load Amps are based on compressor and fan motors maximum expected current. See Specifi cations sheet for cable size and circuit breaker size details. P
2 CAPACITY SELECTION COOLING PERFORMANCE AIR ENTERING TOTAL TOTAL SENSIBLE CAPACITY - kw OUTDOOR INDOOR CAPACITY AT DB TEMPERATURE ONTO INDOOR COIL - 0 C DB - 0 C WB - 0 C kw HEATING PERFORMANCE WB TEMP ON OD COIL- 0 C HEATING CAPACITY - kw AT DB ENTERING INDOOR - 0 C TH IH TH IH TH IH TH IH TH IH TH - Total Heating Capacity (kw). IH - Integrated Heating Capacity (kw) Includes defrost losses. AIRFLOW CORRECTION MULTIPLIER % VARIATION -22% -15% -10% -5% NOMINAL +5% +10% +15% +22% INDOOR AIRFLOW (l/s) TOTAL COOLING SENSIBLE COOLING HEATING FOR No allowance has been made for the effect of indoor fan motor. 2. Selection tables are based on nominal airfl ows. Correction factors must be applied for selection away from these conditions. P
3 / FAN CURVE AIRFLOW (l/s) EXTERNAL STATIC PRESSURE (Pa) Volts W Volts W Volts W Volts W Volts W Volts W Volts W Volts W Volts W Volts W MOTOR / BLOWER LIMIT W = Indoor Fan Power, Watts Volts = Fan Speed Control Setting, Volts DC (Adjustable through CVI Board located in electrical panel). Factory Speed Control Setting = 6.7 Volts for 100 Pa. - Data in the box indicates Factory Default Setting. (CVI) VARIABLE SPEED BOARD LED FAN VOLTAGE DISPLAY PS1 DISP2 DISP1 U5 AUX + + U4 P1 R9 + C4 C2 U2 C3 D4 D3 P2 C7 R10 P5 TX2 +VIN PWM GDN P3 MODEL D2 R11 A C1 R12 B R13 C R1 R14 U1 D R15 R18 E R6 R16 C6 F RV1 R3 R4 R2 R7 R8 U3 P4 ADJUST CVI SP AIR JUMPER PIN SET AS PER TABLE ON RIGHT VOLTAGE ADJUSTMENT (POTENTIOMETER) JUMPER PIN POSITION A B C EVY / ELY470T EVY / ELY540T EVY / ELY620T D EVY / ELY700T LED will not show decimal point. Example: 6.7 Volts = 67 in LED. LED adjustments are in 0.1 increments MOTOR / BLOWER LIMIT EXTERNAL STATIC PRESSURE (Pa) Volt 7.5 Volt 8 Volt 9 Volt Volt Volt 6.7 Volt Volt Nominal Airflow = 2700 l/s APPLICATION RANGE AIRFLOW (l/s) P3A
4 PACKAGE UNIT DIMENSIONS 2335 DIMENSION (H x W x L) = 1465 x 2305 x 2365 SUPPLY DUCT (H x W) = 650 x 580 RETURN DUCT (H x W) = 900 x 700 USE M12 BOLT FOR FEET MOUNTING MTG C-C DISTANCE 1127 MTG C-C DISTANCE 1127 DD EE FF MTG C-C DISTANCE O/A HH MTG C-C DISTANCE 1115 AA GG BB CC 2365 O/A TOP VIEW O/A FRONT VIEW SIDE VIEW THIRD ANGLE PROJECTION UNIT AIR HANDING CONFIGURATION (LH / RH) NO. OF POINTS UNIT WEIGHT (kg) CORNER WEIGHTS (kg) CENTRE OF GRAVITY (mm) AA BB CC DD EE FF GG HH LEFT HANDING RIGHT HANDING All dimensions are in mm unless specifi ed. 2. Do not scale drawing. 3. LH / RH refers to Left Hand or Right Hand location of supply air 4. Above drawings shows left side handing. P3B
5 ACCESS AREAS / BASE MOUNT SERVICE ACCESS AREAS AND AIRFLOW CLEARANCES 500 mm AIRFLOW ALLOWANCE 1000 mm SERVICE CLEARANCE (COMPRESSOR & ELECTRICALS) 500 mm AIRFLOW ALLOWANCE 300 mm OUTSIDE AIR SECTION SERVICE CLEARANCE 1000 mm* SERVICE CLEARANCE (PLUG FAN) OPTIONAL HOOD** 556 mm 300 mm* AIRFLOW ALLOWANCE 800 mm HEIGHT CLEARANCE = 1500 DUCT WORK 1000 mm FILTER ACCESS DUCT WORK 1. All dimensions are in mm unless specifi ed. 2. Do not scale drawing. 3. LH / RH refers to Left Hand or Right Hand location of supply air. 4. Drawings shows left side handing. 5. Refer to corresponding unit dimensional drawing for mounting hole details. BASE MOUNTING DETAILS 65 * For reverse handing, service clearance for plug fan and airfl ow clearance for hood will be reversed. ** If the optional hood is not installed, 500mm clearance is required for service access O/A O/A PKY470T-700T ACCESS BASE/MOUNT P3C
6 SOUND Outdoor Radiated Sound Power Level (SWL) Fan Speed Sound Power Level db(a) Octave Band Centre Frequency (Hz), db k 2k 4k 8k Low High Indoor Outlet Sound Power Level (SWL) Airfl ow Setting Airfl ow Li/s Sound Power Level db(a) Octave Band Centre Frequency (Hz), db k 2k 4k 8k Minimum Nominal Maximum OUTDOOR RADIATED INDOOR OUTLET Sound Power Level Sound Power Level Octave Band Sound Power Level (db) Octave Band Sound Power Level (db) Nominal Low Min 40.0 High 40.0 Max k 2k 4k 8k Octave Band Centre Frequency (Hz) k 2k 4k 8k Octave Band Centre Frequency (Hz) 1. Radiated sound power levels are based on ISO Outlet sound power levels are based on ISO P
7 SPECIFICATIONS CONSTRUCTION CABINET BASE CABINET TOP AND SIDES SURFACE FINISH INSULATION TYPE 1.9 mm Galvanized Steel mm Galvanized Steel 65 microns Baked Polyester Powder Coat 25mm PE Foil Faced Insulation COMPRESSOR NUMBER PER UNIT x TYPE 2 x Scroll (Hermetic) FULL LOAD AMPS - (Comp. 1 & 2) 15.0 & 25.0 LOCKED ROTOR AMPS - (Comp. 1 & 2) 75.0 & STARTING METHOD REFRIGERATION SYSTEM REFRIGERANT TYPE D.O.L. (optional soft starter) R-410A SOUND LEVEL * db(a) SOUND PRESS. - Low / High SOUND POWER LEVEL - Low / High 76.0 / / 3m Distance EXPANSION CONTROL- TYPE x NO. PER UNIT Bi-Flow TXV (Thermostatic Valve) x 2 FORY CHARGE - (Crt. 1 & 2) 5,800 grams & 12,000 grams * Sound data are based on outdoor fan s manufacturer sound level data. PROTECTION DEVICES ELECTRICAL POWER SUPPLY - 50 Hz VOLTAGE RANGE (min - max) FULL LOAD AMPS * - Phase Volts x 3 Phase + Neutral 400V - 440V FULL LOAD AMPS * - Phase 2 & & 42.8 RATED LOAD AMPS** 31.0 HIGH PRESSURE CUTOUT SWITCH Nonadjustable (Automatic Reset) LOW PRESSURE CUTOUT SWITCH Nonadjustable (Automatic Reset) COMPRESSOR MOTOR TEMP. Internal Thermal Cut-Out OVERLOAD Full Electronic Monitoring OUTDOOR FAN OVERLOAD Internal Thermal Cut-Out SUMP HEATER WATTS - (Comp. 1 & 2) 30W & 50W APPROX. STARTING AMPS ELECTRIC CONTROLS IP RATING IP44 DEFROST METHOD Reverse Cycle IMPORTANT - The local electricity authority may require limits on starting current and voltage drop, please check prior to purchase. * Full Load Amps are based on compressor and fan motor s maximum expected current. ** Rated Load Amps are measured and tested in accordance with AS/NZS CABLE SIZE & CIRCUIT BREAKER SIZE Suggested minimum cable size should be used as a guide only, refer to AS/NZS 3000 Australian/New Zealand Wiring Rules for more details. CABLE SIZE (MAIN LINE) 10.0mm 2 (SUGGESTED MINIMUM) CIRCUIT BREAKER SIZE - AMPS 50.0 OUTDOOR COIL TUBE TYPE FIN TYPE Copper - Rifle Bore FACE AREA (m sqr) - Coil 1 & & 2.36 FIN SPACING (per m) - Coil 1 & & 472 COIL COATING ROWS --- Aluminium - Corrugated Blue Hydrophylic Coil Fin Protection DEFROST TYPE Adaptive Demand Defrost CONTROL CIRCUIT BREAKER 16.0 Amps C7-4 FIELD CONTROL WIRING 2 Core 14 / 0.20 Screened Cable OPTIONAL THIRD PARTY CONTROLLER INPUTS Commercial Control Interface (CCI) 0-10V DC / 24V AC OPERATING RANGE It is essential that the unit is correctly sized for the application and operates within its recommended range of operating conditions as shown below. Cooling MODE RANGE INDOOR AIR INTAKE TEMPERATURE OUTDOOR AIR INTAKE TEMPERATURE Max. 29 o C DB / 19 o C WB 50 o C DB Min. 20 o C DB / 15 o C WB 15 o C DB Max. 24 o C DB 21 o C DB / 16 o C WB Heating Min. 16 o C DB -10 o C DB IMPORTANT - Lower ambient available on request. Contact your nearest ActronAir offi ce for more details. OUTDOOR FAN NUMBER OF FANS x TYPE NUMBER OF BLADES PER FAN 5 3 x Axial Low Noise AIR FILTER PROVISION All return air including fresh air must have adequate fi lters supplied and fi tted by the installing contractor. Filters are to be located in the return air fi lter retainer in the unit or in accessible location between the return air grille and the unit.- DIAMETER (mm) 560 FILTER RAILS FITTED (Filters not Supplied) OUTPUT kw (each) 0.39 FILTER SIZE - H x W x T 390 x 619 x 96 MOTOR TYPE / DRIVE TYPE 6 Pole External Rotor / Direct Drive QUANTITY 6 FAN SPEED CONTROL 2 Speed via Capacitor The standard type outdoor fans fi tted to this unit will only accept 20Pa of external static resistance. INDOOR COIL TUBE TYPE Copper - Rifle Bore FIN TYPE Aluminium - Louvre FACE ARE (m sqr) 1.38 FIN SPACING (per m) 472 ROWS --- NUMBER OF FANS x TYPE 1 x Backward Curve Plug Fan DIAMETER / WIDTH (mm) --- OUTPUT kw 2.98 MOTOR TYPE / DRIVE TYPE Variable Speed EC Motor / Direct Drive P
8 R 9 WIRING DIAGRAM CMC-1 MSCB-1 16 A ISOL-1 80 A LINE 1 JUMPER PIN POSITION A PKY 470 T B PKY 540 T C PKY 620 T D PKY 700 T PKY 820 T PKY 960 T CM-1 TO (VIA INAL STRIP) 3 LINE 2 LINE 3 CMC-2 MSCB-2 25 A CM-2 3 IFC-1 MSCB-3 10 A TO CONTROLLER CVI 0-10V ON/OFF GND E F LEGEND CB CCH DEFAULT FAN SPEED SETTINGS (@ 100pa) CCI CM CMC CVI HCT 5.9 VOLTS PKY470T FINAL COMMISSIONING FAN SETPOINT VOLTAGE Voltage: Date: 6.7 VOLTS PKY540T... VOLTS.../.../... IF IFC FT2 FT1 ISOL LCT FIRE TRIP INALS TO USE FIRE TRIP REMOVE JUMPER BETWEEN RED INALS AND CONNECT TO A NORMALLY CLOSED CONT - 240V AC 10A MINIMUM LP LSC 3 PHASE + RAL 415 V 50 Hz SUPPLY MSCB O/L SET 13A (470) O/L SET 15A (540) MODEL OCB OF GND 0-10V DISPLAY R RV NOTE: JUMPER PIN MUST BE INSTALLED IN THE CORRECT POSITION FOR THE INSTALLED UNIT TO ENSURE THE MINIMUM & MAXIMUM SPEEDS ARE CORRECT. CVI O/L SET 24A (470) O/L SET 25A (540) RS A IF-1 3 EC RS B 20V OUT O/L SET 7.5A MSCB-3 (AUX) COMP LP-1 LP-2 OUTDOOR BOARD - D4CPU (LARGE COMPRESSOR) MSCB-3 (AUX) 20V GND COMP OUTDOOR BOARD - D4CPU (SMALL COMPRESSOR) CB-1 16 A P4 P4 CPU CHIP CPU CHIP -1-2 D4-P420 D4-P420 3RD PARTY CONTROL INPUT INALS REV REV 1 DEF 1 DEF ( 3 STAGE COOL / 3 STAGE HEAT CONTROLLER REQUIRED ) 3 COM 3 COM 24V AC IN CCH-1 CMC-1 HIGH RAL 24V AC NIGHT MODE 24V AC IN ECONOMY MODE 24V AC IN BOOST HEAT 24V AC IN HEAT 24V AC IN RAL (24V AC) STAGE 3 24V AC IN STAGE 2 24V AC IN COMP1 STAGE 1 24V AC IN DR15V DRM3 DRM2 DRM1 0-10V DC STAGE CONTROL ALL OFF : Vin < 3V STAGE 1 : 3V < Vin < 6V STAGE 2 : 6V < Vin < 9V STAGE 3 : 9V < VIn OFF ON CCH-2 CMC-2 SINGLE SPEED CONT. FAN COMP 1 MULTI-STAGE NOT USED NOT USED DUAL SPEED OFF ON AUTO FAN COMP 2 SINGLE STAGE HIGH SINGLE SPEED CONT. FAN COMP 1 MULTI-STAGE NOT USED NOT USED DUAL SPEED AUTO FAN COMP 2 SINGLE STAGE OUTDOOR COIL SENSOR OUTDOOR COIL SENSOR SW2 SW2 STEP DE-ICE STEP DE-ICE OF-1 HCT-1 OCB2 OCB1 NIGHT ECONY INFAN REV BOOST HEAT COMP3 COMP2 0-10V CANCEL TIMERS CANCEL TIMERS 1 +15V AUX3 AUX2 AUX1 GND LSC-1 R1 LCT-1 EXTRA LOW VOLTAGE MANUAL INPUTS AND OUTPUT MANUAL INPUT INALS 24VAC MANUAL INPUT INALS 24VAC COMP 0-10V PWM INPUT 240V INDOOR FAN AUXILLARY INPUTS INPUTS OF-2 HCT-2 1 FAN STANDARD SW1 240V INDOOR FAN AUXILLARY INPUTS INPUTS 7-DAY 15V COM/ SCREEN FAN STANDARD SW1 7-DAY 15V COM/ SCREEN LSC-2 R2 LCT-2 CCI USE - SET TO STANDARD CCI USE - SET TO STANDARD OF-3 HCT-2 CCI 1 LSC-3 R3 LCT-2 NOTE A: FAULT RUN IN ECO BOOST P4 P5 FAULT INDICATION RELAY RUN INDICATION RELAY RELAY COMMON INPUT COM / SCRN 10 ECONOMY RELAY OUT BOOST RELAY OUT TO OUTDOOR CONTROL BOARD OCB2 ACCESSORY POWER PLUG P4 3RD PARTY CONTROL OUTPUT INALS Variations: Variation Code: STANDARD PKY T Base Model No: D4 TRI-CAPACITY CONTROL SYSTEM WIRING DIAGRAM WITH CVI VARIABLE SPEED CONTROL BOARD & CCI INTERFACE BOARD Description: C 1428 KJP B 1166 KJP Revision Size: C A3 Drawing No: Drawn: Date: Approved: Date: KJP MJH This drawing remains the intellectual property of Actron Engineering Pty Ltd. Reproduction, modification and/or distribution are prohibited without written consent. Rev. Description PCR By Date ORIGINAL A WD REV. C
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