Air Cooled Packaged Units

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1 Air Cooled Packaged Units Technical Data OPA 465, OPA 550, OPA 705, OPA 855, OPA 960 (ECO) Cooling Capacity 44.9kW kW Heating Capacity 41.1kW kW

2 Contents OPA ECO 3 General 3 Applications 4 Air Flow Selection 4 Features 4 Refrigerant R410A 4 Economy 4 Efficiency 4 Performance 4 Quiet 5 Insulation 5 Durable 4 Self Diagnostics 5 Control Options 5 Optional Equipment 5 Safety Features 5 Compressors 5 Wiring 5 Economiser Option 5 PERFORMANCE DATA 6 Cooling Capacity (kw) 6 Cooling Capacity at Part Load (kw) 7 Heating Capacity (kw) 16 Indoor Air Flow Correction nominal conditions Air Handling 17 Sound Levels 18 DIMENSIONS 19 CONFIGURATIONS 20 SPECIFICATIONS 16 Page 2 of 24

3 OPA ECO Packaged rooftop HVAC units provide the flexibility and performance demanded in open plan commercial environments. Key benefits are noise isolation from occupied areas, ease of fresh air integration, and the reliability and durability inherent in a factory assembled packaged system. The OPA range efficiently delivers controlled indoor environments from -15 C to +52 C ambient conditions. Page 3 of 24

4 OPA ECO Applications Specifically developed for air conditioning of commercial premises i.e. supermarkets, shopping malls, auditoriums and restaurants AIR FLOW SELECTION If air returning to the indoor coil is regularly expected to be above 50% relative humidity then the coil face velocity should be limited to 2.5m/s or less (refer fan curves page 8 & 9). Consideration must be given to selecting an airflow and coil face velocity that avoids water carry - over problems, i.e. in high humidity (tropical/subtropical) conditions or when heavily moisture laden fresh air is introduced. Applications using complete or high proportion of fresh air should be discussed with a Temperzone sales engineer to establish the correct selection of unit. FEATURES General Each ECO unit include EC plug fans and variable capacity compressor technology (digital). Refrigerant R410A R410A used which has zero ozone depletion potential. Economy The units have 2 independent refrigeration circuits to provide the flexibility & economy of 2 stage operation i.e. utilizing 1 or 2 circuits as conditions vary, plus staggered starting. An economiser option is available to comply with the National Construction Code (Aust.). Efficiency Heat exchange coils incorporate inner grooved (rifled) tube for superior heat transfer. The indoor coil is interlaced for efficient part load performance. Performance These Digital systems include a digital scroll compressor and a conventional scroll compressor (nb OPA 855 & 960 have two digital). ECO units provides a variable capacity ability that enables close control of room temperature. ECO units include highly efficient EC plug fans and provide high static capability for a wide range of indoor air flows. Continous range fan speeds are achieved via a 0 10V DC signal (by others). They also make commissioning and air balancing easy. Digital technology is particularly suitable for applications requiring full or high proportions of fresh air, VAV, close control and supply air temperature control. Head pressure control technology ensures appropriate condensor pressures are maintained, through the control of airflow. Quiet Extensive use of insulation ensures a quiet unit. Page 4 of 24

5 OPA ECO Insulation Closed cell foam insulation is used in indoor air section to ensure no particles in the air stream. The insulation is foil faced & meets fire test standards AS (1999) & BS 476 parts 6 & 7. Durable The cabinet and drain tray are constructed from high grade galvanized steel-polyester powdered coated (Grey) for all weather protection. External fasteners are marine grade steel. Heat exchange coils comprise aluminium plate fins on mechanically expanded rifled copper tube. Outdoor and indoor coil fins are epoxy coated for extra protection in corrosive environments i.e. salt laden sea air. Coil protection guards protect against hail, accidental damage or vandalism. Fan motor bearings are sealed for life so as not to incur regular maintenance. Easy Access These packaged outdoor units are typically installed on a rooftop, where maintenance access is relatively easy during operating hours. Self Diagnosis The unit controller (UC8) has a display of LEDS to indicate faults & running conditions. A common fault indicator is included for interface to external systems. Control Options (ECO version) Commissioning is made easier when the EC motor to be controlled variably by a 0 10 volt DC signal that can be supplied either by a BMS system, a sophisticated controller or temperzone s optional TZT-100 Controller. The systems UC8 controller is BMS compatible with multi-unit control possible either via digital and analogue signals or via Modbus/485. A BACnet/IP option is available. OPTIONAL EQUIPMENT 1. TZT-100 thermostat. 2. Filters rated to AS G4 disposable or washable. 3. Factory fitted economiser -includes dampers, fresh air cowl. 4. Electronic control systems (available by arrangement) for temperature and economy cycle. 5. Factory fitted adjustable fresh air damper and cowl. 6. High static condenser fans for situations where there is external resistance from ducting the outside air, eg plant rooms. 7. Interface to BACnet/IP networks. 8. Alternative supply and return air configurations (refer page 15). SAFETY FEATURES 1. HP & loss of refrigerant protection 2. Anti rapid cycle timer internal overload for compressor protection 3. Circuit breaker control circuits 4. Time & temperature controlled electronic de-ice switch prevents icing up of the outdoor coil during heating cycle 5. Frost protection on cooling cycle 6. Sensor fault indication 7. Crankcase heater prevents liquid refrigerant condensing in the compressors during the off cycle 8. Compressor minimum run time to ensure oil return 9. 24V control circuit 10. Phase rotation protection device COMPRESSORS Digital compressors have a greater variable capacity ability. This is achieved by avoiding on/off cycling of the compressor. These compressors have proven very reliable because of their design simplicity. Each high efficiency scroll type compressor is hermetically sealed quiet running and supported on rubber mounts to minimize vibration WIRING The electrical supply required is 3 phase 400V ac 50Hz. The units control panel is fully wired ready to accept the main power supply. ECONOMISER OPTION The factory fitted Economizer damper option is supplied with drive open /drive closed damper motors. Temperzone can supply or supply and fit controls to manage the operation of the Economy Cycle, using either temperature or enthalpy to control the operation of the dampers. For the best result, discuss with your Temperzone Sales Engineer. Page 5 of 24

6 ECO Performance Data COOLING CAPACITY (KW) TC = Total Capacity (kw). SC = Sensible Heat Capacity (kw). PI = Power Input (kw) E.A.T. = Entering Air Temperature. = Nominal Capacity load specified Nominal Air Flow: 2400 l/s Note: Capacities are gross and do not include allowance for fan motor heat loss. OPA 465 (2400 l/s) Page 6 of 24

7 ECO Performance Data at part load OPA 465 (2400 l/s) OPA 465 (2400 l/s) Page 7 of 24

8 ECO Performance Data COOLING CAPACITY (KW) TC = Total Capacity (kw). SC = Sensible Heat Capacity (kw). PI = Power Input (kw) E.A.T. = Entering Air Temperature. = Nominal Capacity load specified Nominal Air Flow: 2800 l/s Note: Capacities are gross and do not include allowance for fan motor heat loss. motor heat loss. OPA 550 (2800 l/s) Page 8 of 24

9 ECO Performance Data at part load OPA 550 (2800 l/s) OPA 550 (2800 l/s) Page 9 of 24

10 ECO Performance Data COOLING CAPACITY (KW) TC = Total Capacity (kw). SC = Sensible Heat Capacity (kw). PI = Power Input (kw) E.A.T. = Entering Air Temperature. = Nominal Capacity load specified Nominal Air Flow: 3700 l/s Note: Capacities are gross and do not include allowance for fan motor heat loss. OPA 705 (3700 l/s) Page 10 of 24

11 ECO Performance Data at part load OPA 705 (3700 l/s) OPA 705 (3700 l/s) Page 11 of 24

12 ECO Performance Data COOLING CAPACITY (KW) TC = Total Capacity (kw). SC = Sensible Heat Capacity (kw). PI = Power Input (kw) E.A.T. = Entering Air Temperature. = Nominal Capacity load specified Nominal Air Flow: 4200 l/s Note: Capacities are gross and do not include allowance for fan motor heat loss. OPA 855 (4200 l/s) Page 12 of 24

13 ECO Performance Data at part load OPA 855 (4200 l/s) OPA 855 (4200 l/s) Page 13 of 24

14 ECO Performance Data COOLING CAPACITY (KW) TC = Total Capacity (kw). SC = Sensible Heat Capacity (kw). PI = Power Input (kw) E.A.T. = Entering Air Temperature. = Nominal Capacity load specified Nominal Air Flow: 4750 l/s Note: Capacities are gross and do not include allowance for fan motor heat loss. OPA 960 (4750 l/s) Page 14 of 24

15 ECO Performance Data at part load OPA 960 (4750 l/s) OPA 960 (4750 l/s) Page 15 of 24

16 ECO Performance Data HEATING CAPACITY (KW) G N = Gross Heating Capacity kw, based on nominal air flow. = Net Heating Capacity kw allowing for average defrost. = Nominal Capacity (kw). ECO Models Indoor Entering Air Temp. C Unit D.B G N G N. G N G N G N G N G N G N OPA OPA OPA OPA OPA INDOOR AIR FLOW CORRECTION NOMINAL CONDITIONS Indoor Air Flow (%) -20% -10% Rated +10% Total Capacity Sensible Capacity Page 16 of 24

17 ECO Performance Data AIR HANDLING Note: Airflows are for a dry coil. Reduce airflow by 10% for wet coil conditions. In a free blow or low resistance application, beware of exceeding indoor fan motor s full load amp limit (refer to page ). As filters are optional, the fan air flows given are for units installed without filters. Amps OPA 465RKTBG-P OPA 550RKTBG-P OPA 705RKTBG-P l/s - Pa 500 l/s - Pa 500 l/s - Pa 500 AVAILABLE EXTERNAL PRESSURE (Pa) 8V V V 1.1 5V 4V NOMINAL AIR FLOW (l/s) 2.5 m/s Face Velocity AVAILABLE EXTERNAL PRESSURE (Pa) 400 8V V V 1.1 5V 4V AIR FLOW (l/s) NOMINAL 2.5 m/s Face Velocity AVAILABLE EXTERNAL PRESSURE (Pa) V 2.4 7V 6V 200 5V V AIR FLOW (l/s) NOMINAL 2.5 m/s Face Velocity OPA 855RKTBG-P OPA 960RKTBG-P OPTIONAL FILTERS AVAILABLE EXTERNAL PRESSURE (Pa) l/s - Pa V 7V 200 6V AIR FLOW (l/s) NOMINAL 2.5 m/s Face Velocity AVAILABLE EXTERNAL PRESSURE (Pa) l/s - Pa V 7V 200 6V AIR FLOW (l/s) NOMINAL 2.5 m/s Face Velocity PRESSURE DROP (Pa) Based on Koch Multi-Pleat HC filter. Max. final pressure drop 250 Pa INITIAL (Clean Filter) Page 17 of 24

18 ECO Performance Data SOUND LEVELS - OUTDOOR Sound Power Levels (SWL) - Radiated Measured in decibels re 1 picowatt, at nominal airflow. Models OUTDOOR FAN SPEED SWL db(a) OCTAVE BAND FREQUENCY Hz K 2K 4K SOUND POWER LEVELS (SWL) db OPA 465 HIGH OPA 550 HIGH OPA 705 HIGH OPA 855 HIGH OPA 960 HIGH Sound Pressure Levels (SPL) Measured in decibels re 20 µpa, at nominal airflow. Models OUTDOOR FAN SPEED 3m db(a) OCTAVE BAND FREQUENCY Hz K 2K 4K SOUND PRESSURE LEVELS (SPL) db OPA 465 HIGH OPA 550 HIGH OPA 705 HIGH OPA 855 HIGH OPA 960 HIGH SOUND LEVELS - INDOOR - PLUG FAN Sound Power Levels (SWL) - Supply Air Outlet Test Conditions: BS : Installation Type A (free inlet and outlet). Direct method of measurement (reverberant room). Measured in decibels re 1 picowatt. Models FAN AIR FLOW SWL db(a) OCTAVE BAND FREQUENCY Hz K 2K 4K SOUND POWER LEVELS (SWL) db OPA V OPA V OPA 705 6V OPA 855 7V OPA V Page 18 of 24

19 Dimensions (mm) OPA SRKTBG-P : HORIZONTAL SUPPLY & RETURN AIR 500 MIN. CLEARANCE OUTDOOR AIR FLOW A 300 MIN. CLEARANCE U V W OPTIONAL FRESH AIR COWL Not to Scale PROJECTION 1000 MIN. CLEARANCE B ACCESS PANEL RETURN AIR SUPPLY AIR 1000 MIN. CLEARANCE FOR FILTER ACCESS Note: Minimum clearance above outdoor air fans 2000 mm. Z Y FAN ACCESS X FILTER ACCESS 1000 MIN. CLEARANCE 60 F E J K C D H DRAIN G 100 N MODEL A B C D E F G H J K L M N OPA OPA OPA OPA OPA POINT LOADS (kg) Model U V W X Y Z OPA OPA OPA OPA OPA Note: The OPA 705, 855, 960 models have four outdoor air fans. Note: The manufacturer reserves the right to make changes in specifications at any time without notice or obligation. Certified data is available on request. Page 19 of 24

20 Dimensions (mm) OPTIONS Economiser Fresh Air Cowl MODEL P Q OPA MOTORISED FRESH AIR DAMPER P OPA OPA OPA OPA INDOOR AIR SECTION FRESH AIR COWL Q Downward discharge model shown here. Same cowl dimensions apply to horizontal discharge model. SUPPLY AIR RETURN AIR FRESH AIR INTAKE 500 mm MINIMUM ROOF MOTORISED RETURN AIR DAMPER Fresh Air Cowl MODEL R S OPA ADJUSTABLE FRESH AIR DAMPER R OPA OPA FRESH AIR COWL OPA OPA FRESH AIR INTAKE S CONFIGURATIONS The units are supplied as standard as left hand supply air (as facing the supply air spigot), with opposite hand available as an option. We can also supply alternative locations for of the supply air and return air openings as per the chart below Spigot Position Supply Air Return Air Front Top Side Bottom Front Top Side Bottom Std Opt Opt Opt Std Opt Opt Opt Note: The manufacturer reserves the right to make changes in specifications at any time without notice or obligation. Certified data is available on request. Page 20 of 24

21 ECO Specifications ECO Models OPA 465 OPA 550 OPA 705 OPA 855 OPA 960 System Nominal Cooling Capacity * 1 kw 8.9~ ~ ~ ~ ~96.0 Net Cooling Capacity (MEPS) kw Heating Capacity * 2 kw 8.2~ ~ ~ ~ ~90.0 EER / AEER (cooling) * / / / / / 2.98 COP / ACOP (heating) * / / / / / 3.39 Air Flow * 3 l/s Power Source 3 phase 400 V a.c. 50 Hz Controller UC8 (x2) Compressors variable (digital) + fixed twin variable (digital) Indoor Air Fan Type EC Plug, backward curved Indoor Fan Full Load Amps A/ph (x 2) 4.5 (x2) 4.5 (x 2) Running Amps (Total Sys.) * 1 20 / 26 / / 38 / / 40 / / 52 / / 66 / 57 Max.Running Amps (Total Sys.) / 34 / 36 / 46 / / 54 / / 64 / / 77 / 67 Finish Exterior grey polyester powder coat Weight (kg) Net Weight Shipping Weight (approx.) Notes: * 1 Nominal Cooling Capacity at AS/NZS 38 conditions: - Indoor Entering Air Temperature C D.B., 19 C W.B.; - Outdoor Entering Air Temperature 35 C D.B. Net Cooling Capacity at AS/NZS 38 includes an allowance for indoor fan motor heat loss. * 2 Heating Capacity at AS/NZS 38 conditions: - Indoor Entering Air Temperature C D.B.; - Outdoor Entering Air Temperature 7 C D.B., 6 C W.B. * 3 Supply air flow at Nominal Cooling Capacity conditions stated above. Materials and specifications are subject to change without notice due to the manufacturer s ongoing research and development programme. Page of 24

22 Notes Page 22 of 24

23 Notes Page of 24

24 AUCKLAND Head Office 38 Tidal Rd, Mangere, N.Z. Private Bag 93303, Otahuhu, NEW ZEALAND. Phone (09) Fax (09) SYDNEY Head Office 14 Carnegie Place, Blacktown, NSW 48 PO Box 8064, Seven Hills West, NSW 47, AUSTRALIA. sales@temperzone.com.au Phone (02) Fax (02) NEWCASTLE Phone (02) Fax (02) LAUNCESTON Phone (03) Fax (03) WELLINGTON Phone (04) Fax (04) ADELAIDE Phone (08) Fax (08) JAKARTA Phone +62 () Fax +62 () CHRISTCHURCH Phone (03) Fax (03) MELBOURNE Phone (03) Fax (03) SINGAPORE Phone Fax BRISBANE Phone (07) or Fax (07) SHANGHAI Phone +86 () PERTH Phone (08) Fax (08) Available from temperzone limited /18 Pamphlet No. 3700

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